POWER UNIT
20170276089 ยท 2017-09-28
Inventors
Cpc classification
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B61G1/02
PERFORMING OPERATIONS; TRANSPORTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F2007/0063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine power unit includes a crankcase, a cylinder body, and a cylinder head sequentially stacked and fastened with each other. A cam shaft holder is fastened to the cylinder head to rotatably support a cam shaft of an engine valve operating mechanism. A cylinder head cover covers the cylinder head and the cam shaft holder. Fastening bolts penetrate the cylinder head cover and the cam shaft holder to be screwed into the cylinder head. Pressing surfaces are formed on the inner surface of the cylinder head cover. The pressing surfaces are abutted against and press the cam shaft holder to the cylinder head. Thus, rigidity around the cylinder head is enhanced, and a weight reduction of the power unit is achieved.
Claims
1. A power unit comprising: an internal combustion engine body including a crankcase, a cylinder body, and a cylinder head sequentially stacked and fastened together to be integral with each other; a cam shaft holder fastened and fixed to the cylinder head to rotatably support a cam shaft of a valve operating mechanism of the engine; and a cylinder head cover covering the cylinder head and the cam shaft holder; wherein: fastening members are provided to penetrate the cylinder head cover and the cam shaft holder to fasten the cylinder head cover and the cam shaft holder the cylinder head; and pressing surfaces are formed on an inner surface of the cylinder head cover, the pressing surfaces abutting against the cam shaft holder to press the cam shaft holder to the cylinder head.
2. The power unit according to claim 1, wherein the cylinder head cover are formed with fastening bolt boss portions through which the fastening member are inserted, and the pressing surfaces are formed by boss seat formed on the fastening bolt boss portions.
3. The power unit according to claim 2, wherein the valve operating mechanism includes a rocker arm supporting pins pivotably supporting rocker arms to be swung by the cam shaft for operating an engine valve; the cam shaft holder supports the rocker arm supporting pins; and the fastening bolt boss portions of the cylinder head cover are disposed on both sides of axes of the rocker arm supporting pins.
4. The power unit according to claim 3, wherein the fastening bolt boss portions are arranged to surround a spark plug provided in the cylinder head so as to be directed to a center region of a cylinder bore.
5. The power unit according to claim 2, wherein the cylinder head cover has reinforcing ribs connecting the fastening bolt boss portions to each other.
6. The power unit according to claim 5, wherein the reinforcing ribs are arranged to surround a plug hole formed in the cylinder head cover for the spark plug.
7. The power unit according to claim 6, wherein the fastening bolt boss portions of the cylinder head cover extend to a height above the plug hole.
8. The power unit according to claim 7, wherein the cam shaft holder includes a cover wall portion covering the cam shaft from above and rocker arm clearance portions formed in the cover wall portion to avoid the rocker arms.
9. The power unit according to claim 7, wherein the cylinder head is fastened to the crankcase by flange bolts penetrating the cylinder body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
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[0031]
[0032]
[0033]
[0034]
MODE FOR CARRYING OUT THE INVENTION
[0035] A power unit according to one embodiment of the present invention will hereinafter be described with reference to the drawings. The present power unit 1 integrally includes a transmission (not shown) in the rear of an internal combustion engine E, and is mounted on a motorcycle not shown in the figures. In
[0036] The power unit 1 according to one embodiment of the present invention uses a water-cooled single-cylinder four-stroke internal combustion engine E. As shown in
[0037] As shown in
[0038] The crankshaft 30 is provided with a pair of crank webs (not shown) on both sides of the crank pin. The sectional shapes of the crank webs in the axial direction of the crankshaft 30 are each formed in an H-shape. By securing a section modulus, the crankshaft 30 has light weight and ensures coupling rigidity of the crank pin and a journal.
[0039] A combustion chamber 14 is formed between the cylinder head 4 and the piston 12. An intake port 15 and an exhaust port 16 are provided in the cylinder head 4. The intake port 15 communicates with the combustion chamber 14 via a pair of intake valve ports 17. The exhaust port 16 communicates with the combustion chamber 14 via a pair of exhaust valve ports 18. Further, intake valves 53 and exhaust valves 54 that open and close the intake valve ports 17 and the exhaust valve ports 18, respectively, are arranged in the cylinder head 4. The intake valves 53 and the exhaust valves 54 are opened and closed at predetermined timings by a valve gear or valve operating mechanism 70 disposed within the head cover 60.
[0040] The intake valves 53 and the exhaust valves 54 are arranged so as to move upward to open in an intake direction and in an exhaust direction, respectively, away from the combustion chamber 14. As shown in
[0041] An intake pipe 21 and an exhaust pipe 24 are connected to the intake port 15 and the exhaust port 16, respectively. The intake pipe 21 is provided with a fuel injection valve 25, as shown in
[0042] As shown in
[0043] As shown in
[0044] As shown in
[0045] As shown in
[0046] The pair of exhaust cams 74 is disposed in the axially central region of the cam shaft 72, and the intake cams 73 are disposed axially outward of the respective exhaust cams 74. The intake valves 53 and the exhaust valves 54 are disposed to extend from the combustion chamber 14 in radial arrangement to make angles relative to the cylinder axis L1. Thus, in correspondence with this, cam surfaces 73a of the intake cams 73 and cam surfaces 74a of the exhaust cams 74 are formed to have corresponding slopes or inclinations relative to the direction of a cam axis L3 of the cam shaft 72.
[0047] As shown in
[0048] Respective exhaust rocker arms 81 are also interposed between the cam surfaces 74a of the exhaust cams 74 and shaft end portions of the exhaust valves 54. As the cam shaft 72 rotates, the shaft end portions 54c of the exhaust valves 54 are pressed via the exhaust rocker arms 81 and tappet shims 59 according to the contour of the cam surfaces 74a of the exhaust cams 74. The exhaust valves 54 are thus opened and closed at predetermined timings.
[0049] As shown in
[0050] The intake rocker arm supporting pins 82 and the exhaust rocker arm supporting pins 83 are respectively positioned at respective predetermined positions by positioning pins 84 inserted in the cam shaft holder 90 and by positioning pins 85 inserted in the cylinder head 4. Further, as shown in
[0051] As will be noted from
[0052] Further, because the positioning pins 84 for the intake rocker arm supporting pins 82 and the positioning pins 85 for the exhaust rocker arm supporting pins 83 are disposed perpendicularly to the abutment plane P1 between the cylinder head 4 and the cam shaft holder 90, spaces for inserting the positioning pins 84 to be inserted into the cam shaft holder 90 and the positioning pins 85 to be inserted into the cylinder head 4 are secured.
[0053] The cam shaft holder 90 will be described below. As shown in
[0054] Both the left and right sides of the rear edge of the cover wall portion 91 are provided with holder fastening bolt boss portions 96 in which holder fastening bolts 101 are inserted. The holder fastening bolts 101 attach the cam shaft holder 90 to the cylinder head 4. As shown in
[0055] As shown in
[0056] Further, rocker arm clearance portions 94 for avoiding the exhaust rocker arms 81 are formed in the front portion of the cover wall portion 91 so as to be located on the left and right of the central fastening bolt boss portion 95. As viewed in the direction of the cylinder axis L1, rear ends of the rocker arm clearance portions 94 are formed in the shape of a recess, so as to be located slightly rearward of the cam surfaces 74a of the exhaust cams 74 on the cam shaft 72 so as not to obstruct swinging of the exhaust cam abutment portions 81b and the rollers 81c of the exhaust rocker arms 81.
[0057] As shown in
[0058] The cylinder head 4 and the cam shaft holder 90 are covered by the cylinder head cover 60 as shown in
[0059] The cylinder head cover 60 includes: a cover wall portion 61 covering the cylinder head 4 and the cam shaft holder 90 from above and so as to extend frontward; a rear wall portion 62 extending from the rear end of the cover wall portion 61 to the cylinder head 4; and side wall portions 63 extending from both the left and right sides of the cover wall portion 61 to the cylinder head 4.
[0060] As
[0061] As
[0062] As shown in
[0063] Further, as shown in
[0064] The cylinder head cover 60 and the cam shaft holder 90 are configured as described above and attached to the cylinder head 4 as follows. The cam shaft holder 90 is mounted on the top surface of the cylinder head 4. The holder fastening bolts 101 are inserted through the holder fastening bolt boss portions 96 of the cam shaft holder 90, and are screwed into the bolt holes 4b of the cylinder head 4. The intake port side of the cam shaft holder 90 is thereby fixed to the cylinder head 4. Thereafter, the cylinder head cover 60 is mounted so as to cover the cylinder head 4 and the cam shaft holder 90. The fastening bolts 100 as fastening members are inserted through the fastening bolt boss portions 65 of the cylinder head cover 60 and the fastening bolt boss portions 95 of the cam shaft holder 90, and are screwed into bolt holes 4a arranged in the cylinder head 4. Then, the boss seats 65a of the fastening bolt boss portions 65 of the cylinder head cover 60 are pressed against the boss seats 95a of the fastening bolt boss portions 95 of the cam shaft holder 90. The cylinder head cover 60 therefore presses the cam shaft holder 90 to the cylinder head 4. The cylinder head cover 60 and the cam shaft holder 90 are thus integrally and securely fixed to the cylinder head 4 at the same time.
[0065] The power unit 1 according to the present embodiment is configured as described above, and therefore produces the following effects.
[0066] The power unit 1 includes: a crankcase 2, a cylinder body 3, and a cylinder head 4 sequentially stacked and fastened so as to be integral with each other; a cam shaft holder 90 fastened and fixed to the cylinder head 4, the cam shaft holder 90 supporting a cam shaft 72; a head cover 60 covering the cylinder head 4 and the cam shaft holder 90; and a fastening bolt 100 penetrating the head cover 60 and the cam shaft holder 90 and fastened to the cylinder head 4; a pressing surface 65a being formed on an inner surface 60a of the head cover 60, the pressing surface 65a abutting against the cam shaft holder 90 and pressing the cam shaft holder 90 to the cylinder head 4 side. Thus, the cam shaft holder is reinforced by the head cover 60, the rigidity of the cylinder head 4 can be enhanced, and lighter weight around the cylinder head 4 can be achieved, so that a reduction in weight of the power unit as a whole can be achieved.
[0067] In addition, the pressing surface 65a is formed by a boss seat 65a of a fastening bolt boss portion 65 of the head cover 60 through which the fastening bolt 100 is inserted. Thus, by utilizing a part directly below the boss seat 65a of the fastening bolt boss portion 65, it is possible to enhance a mutual reinforcing effect of the head cover 60 and the cam shaft holder 90. A further weight reduction around the cylinder head 4 can therefore be achieved.
[0068] The cam shaft holder 90 supports an exhaust rocker arm supporting pin 83 rotatably supporting an exhaust rocker arm 81, and a plurality of fastening bolt boss portions 65 are disposed so as to straddle an exhaust rocker arm supporting pin axis L5 of the exhaust rocker arm 81. Thus, the fastening bolt boss portions 65 are located on both of the intake side and exhaust side of the exhaust rocker arm supporting pin 83, and the cam shaft holder 90 is fixed to the cylinder head 4 by the fastening bolts 100. The cam shaft holder 90 can therefore be reinforced effectively.
[0069] The fastening bolt boss portions 65 are arranged so as to surround a first spark plug 26 that is disposed in the cylinder head 4 so as to face a vicinity of a center of a cylinder bore 11 from above. It is thus possible to compensate for an amount of decrease in rigidity which decrease is attendant on a clearance for the first spark plug 26.
[0070] Reinforcing ribs 66 that connect the fastening bolt boss portions 65 to each other are formed on the head cover 60. Thus, the reinforcing ribs 66 arranged on the head cover 60 can further improve the mutual rigidity of the head cover 60 and the cam shaft holder 90.
[0071] The reinforcing ribs 66 are formed so as to surround a plug hole 68 of the first spark plug 26. Thus, the mutual rigidity of the head cover 60 and the cam shaft holder 90 can be improved more.
[0072] The fastening bolt boss portions 65 of the head cover 60 extend to a height above an upper end of the plug hole 68. It is thus possible to enhance rigidity around the periphery of the plug hole 68, and more enhance the rigidity of the head cover 60 and the cam shaft holder 90.
[0073] The cam shaft holder 90 includes a cover wall portion 91 covering the cam shaft 72 from above and a rocker arm clearance portion 94 formed in the cover wall portion 91, the rocker arm clearance portion 94 avoiding the exhaust rocker arm 81. Thus, while miniaturizing the valve gear 70 on the periphery of the cylinder head 4 by bringing the exhaust rocker arm 81 closer to the cam shaft holder 90, it is possible to enhance a reinforcing effect of the cover wall portion 91 and achieve a weight reduction.
[0074] The cylinder head 4 is fastened to the crankcase 2 by a flange bolt 9 that penetrates the cylinder body 3. Thus, the cylinder head fastening bolt can be shortened owing to the reinforcing effect around the cylinder head 4, so that a reduction in weight around the head can be achieved.
[0075] An embodiment of the present invention has been described above in detail. However, the present invention is not limited to the foregoing embodiment, but is susceptible of various other changes. In addition, the power unit 1 according to the present invention is not only applicable to saddle riding type vehicles such as motorcycles and the like, but also widely applicable to other vehicles.
DESCRIPTION OF REFERENCE SYMBOLS
[0076] 1 . . . Power unit, 2 . . . Crankcase, 3 . . . Cylinder body, 4 . . . Cylinder head, 9 . . . Flange bolt, 10 . . . Cylinder, 11 . . . Cylinder bore, 26 . . . First ignition plug, 30 . . . Crankshaft, 60 . . . Cylinder head cover, 60a . . . Inner surface, 65 . . . Fastening bolt boss portion, 68 . . . Plug hole, 72 . . . Cam shaft, 80 . . . Intake rocker arm, 81 . . . Exhaust rocker arm, 82 . . Intake rocker arm supporting pin, 83 . . . Exhaust rocker arm supporting pin, . . . Cam shaft holder, 91 . . . Cover wall portion, 94 . . . Rocker arm clearance portion, 95 . . . Fastening bolt boss portion, 100 . . . Fastening bolt,
[0077] E . . . Internal combustion engine, L1 . . . Cylinder axis, L2 . . . Crankshaft axis, L4 . . . Intake rocker arm supporting pin axis, L5 . . . Exhaust rocker arm supporting pin axis.