System and Methods for Providing Battery Charging Service to Parked Electric Vehicles
20220048195 · 2022-02-17
Assignee
Inventors
Cpc classification
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0084
PERFORMING OPERATIONS; TRANSPORTING
B60L2200/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/57
PERFORMING OPERATIONS; TRANSPORTING
B25J11/008
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A service vehicle for charging a parked electric vehicle, the service vehicle including: one or more charging robots disposed on the service vehicle, the one or more charging robots being configured to supply electrical energy to the parked electric vehicle to charge one or more batteries of the electric vehicle. Where the one or more charging robots are configured to have a first shape for storage on the service vehicle and to have a second shape when deployed from the service vehicle, the second shape being configured to charge the one or more batteries of the electric vehicle; and the second shape being different from the first shape. The charging robot including a source of electrical energy; and a charging cable for electrically connecting the source of electrical energy to the one or more batteries of the electric vehicle.
Claims
1. A service vehicle for charging a parked electric vehicle, the service vehicle comprising: one or more charging robots disposed on the service vehicle, the one or more charging robots being configured to supply electrical energy to the parked electric vehicle to charge one or more batteries of the electric vehicle; wherein the one or more charging robots are configured to have a first shape for storage on the service vehicle and to have a second shape when deployed from the service vehicle, the second shape being configured to charge the one or more batteries of the electric vehicle, and the second shape being different from the first shape.
2. The service vehicle of claim 1, wherein the service vehicle is manually operated.
3. The service vehicle of claim 1, wherein the service vehicle is driverless.
4. The service vehicle of claim 1, wherein the one or more charging robots comprises a plurality of charging robots.
5. The service vehicle of claim 1, wherein the service vehicle is electrically powered.
6. The service vehicle of claim 1, wherein the service vehicle having a mechanism for deploying the one or more charging robots from the service vehicle.
7. The service vehicle of claim 1, wherein the service vehicle having a ramp for deploying the one or more charging robots from the service vehicle.
8. The service vehicle of claim 7, wherein the one or more charging robots having one or more powered wheels for driving off of the service vehicle via the ramp.
9. The service vehicle of claim 1, wherein in the second shape, the one or more charging robot is configured to at least partially deploy under the electric vehicle.
10. A charging robot for supplying electrical energy to a parked electric vehicle to charge one or more batteries of the electric vehicle, the charging robot comprising: a source of electrical energy; and a charging cable for electrically connecting the source of electrical energy to the one or more batteries of the electric vehicle; wherein the one or more charging robots are configured to have a first shape and to have a second shape configured to be deployed to charge the one or more batteries of the electric vehicle, the second shape being different from the first shape.
11. The charging robot of claim 10, wherein the source of electrical energy comprises one or more charging batteries.
12. The charging robot of claim 10, wherein in the second shape, the charging robot is configured to at least partially deploy under the electric vehicle.
13. The charging robot of claim 12, wherein the source of electrical energy comprises a plurality of batteries connected together by one or more rotary joints so as to be stacked in the first shape, wherein the plurality of batteries are configured to rotate relative to each other to take the second shape so as to at least partially deploy under the electric vehicle.
14. The charging robot of claim 13, further comprising at least one wheel.
15. The charging robot of claim 14, wherein the at least one wheel is powered for deploying the charging robot to charge the one or more batteries of the electric vehicle.
16. The charging robot of claim 11, further comprising a robotic arm configured to connect the charging cable to a charging port on the electric vehicle.
17. A charging robot for supplying electrical energy to a parked electric vehicle to charge one or more batteries of the electric vehicle; the charging robot comprising: a source of electrical energy; and a charging cable for electrically connecting the source of electrical energy to the one or more batteries of the electric vehicle; wherein the charging robot is configured to at least partially deploy under the electric vehicle.
18. The charging robot of claim 17, wherein the source of electrical energy comprises a plurality of batteries connected together by one or more rotary joints, wherein the plurality of batteries are configured to rotate relative to each other.
19. The charging robot of claim 17, further comprising at least one wheel.
20. The charging robot of claim 19, wherein the at least one wheel is powered for deploying the charging robot under the electric vehicle.
21. The charging robot of claim 17, further comprising a robotic arm configured to connect the charging cable to a charging port on the electric vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] These and other features, aspects, and advantages of the apparatus of the present invention will become better understood with regards to the following description, appended claims, and accompanying drawings where:
[0024]
[0025]
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[0030]
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0034] A typical manned or unmanned “Service Vehicle” (SV) that is used to carry Charging Robots (CR) and shown loaded with several CRs is shown in the schematic of
[0035] A Service Vehicle (SV) embodiment 10 consists of a platform 11 with an operator (manned version) or driverless control cabin 12 that is otherwise like any other truck or semi-truck type vehicle. The SV embodiment 10 may be powered by an internal combustion engine but can also be powered electrically and operate as an EV. The platform 11 is provided with compartments within which the charging robots (CR) 13 are securely attached and are provided with individual deployment mechanisms as described later in this disclosure. The CR compartments may be provided with individual or collective cover 14 (shown with dashed lines in
[0036]
[0037] The deployment mechanism 20 of
[0038] The truck type SV shown in the schematic of
[0039] For a relatively small parking lot or an apartment parking lot, the “Charging Enterprise” may provide charging service to the tenants and their guests by at least one “resident” Mobile Charging Robot” (MCR). The MCR is provided with a docking station to recharge its batteries at the parking lot and would automatically move to the EV that a customer has requested to be charged using the app disclosed later in this disclosure. The “Charging Enterprise” may assign a code identifying the parking lot that includes the map of the parking spots for ease of MCR navigation. For larger parking lots, visual markers and the like may also be provided to further simplify the process of MCR navigation to the intended EV.
[0040] Current state of the art provides mobile robots for charging electrical vehicles, such as the autonomous mobile robots developed by the Volkswagen Company. The mobile robots have very limited range and can navigate within a relatively small parking garage. The mobile robots can carry several battery packs for charging the intended electric vehicle.
[0041] All currently developed, under development and disclosed charging robots would cover a relatively large area around the intended electric vehicle to be charged for a long time, sometimes well over one hour, and thereby interfere with the traffic around the electric vehicle being charged and block traffic for long periods of time in all busy two-lane two-way streets when charging an electric vehicle and in busy parking lots and garages.
[0042] The charging robots disclosed herein can be provided with articulated structures that allow them to reconfigure and deploy such that they extend minimally beyond the footprint of an electric vehicle while charging the electric vehicle. The first embodiment 35 of such a reconfigurable and shape conformal charging robot is shown in the schematic of
[0043]
[0044] As can be seen in the view B-B (
[0045] In
[0046] In the compact configuration of
[0047]
[0048] In the schematic of
[0049] The CR 35 can also include a locking device for either locking the CR 35 to the EV or rendering the CR immovable to prevent the CR 35 from being stolen or moving relative to the EV so as to prevent the charging cable 43 from coming loose/off. For example, the locking device can comprise locking one or more of the wheels 34, 36 to prevent moving the CR 45.
[0050] It is also appreciated by those skilled in the art that each of the battery housings 31 shown in the schematic of
[0051] It is also appreciated by those skilled in the art that the battery housings of the embodiments 35 and 55 of
[0052] It is appreciated that more charging housings 53 may be similarly constructed with more than one individual housing that are connected together with rotary joints. It is appreciated that by providing more than one battery housing in each level, the deployed charging robot (as for example shown in
[0053] It is appreciated that the charging robot 35 of
[0054] In addition, the basic method of unloading the RC from the SV shown in the schematic of
[0055] It is appreciated that the modified CR unloading method from SV also has the advantage of making it easier for manned, particularly if at least one pair of the lower wheels (34 in
[0056] The procedure described above for bringing a CR to the EV location by a service vehicle (SV) and its unloading and deployment process was described for almost an entirely manual process performed mostly by an operator. The system is well suited for use in a wide area of operation, for example for use in a large airport parking lot, a large shopping mall or office parking lot, or to provide service to a relatively large section of a city. In particular, where blocking street or parking traffic during CR unloading and deployment is an issue, manual CR unloading and deployment with minimal extension over the electric vehicle footprint is much faster and does not require complex robotic system kinematics, sensory and control algorithms and possibilities of encountering accidents and hazardous conditions are also minimized.
[0057] It is appreciated that the CRs onboard a SV may be connected to charging ports provided on the SV so that while the SV is parked in its central station, the CRs can be charged for the next EV charging mission without having to be unloaded from the SV. Power to the SV can then be provided from a connection to the power line and in certain cases from charged batteries provided on the SV. In the latter case, the SV may be provided with a large enough rechargeable battery bank (which may be replaced quickly with fully charged battery bank modules or alternatively, the SV may be provided with a battery bank trailer unit) that eliminates the need to unload the CRs at the SV (Charging Enterprise) station. The CRs can then be charged even while they are being delivered to the site of the EV requesting charging service.
[0058] When the CR is used in a relatively small parking lot or garage, particularly where enough space is provided around the electric vehicle. Then the CR may be operated autonomously and upon request, navigate to the indicated EV and automatically deploy and engage the EV and charge its batteries. Such CR systems are hereinafter referred to as the “Autonomous Charging Robots” (ACR).
[0059] In one embodiment of an Autonomous Charging Robots (ACR) shown in the schematic of
[0060] The robotic mobile platform 60 is shown to consist of a platform 67, which may be provided with a back structure 69, on which a secure control panel 70 is provided for manual interaction. The robotic mobile platform 60 is provided with wheels 68, pairs of which are provided with additional rotary joints to provide for steering capability as is commonly implemented in similar mobile robotic platforms. The robotic mobile platform 60 is provided with rechargeable battery powered drives and navigation and geo-location sensors and visual based sensor 71 (e.g., LADAR) for safe and precision navigation inside a parking lot or garage. Inside the platform 72 may be provided a deployable ramp 72 (shown with dashed lines) that can be deployed to the position 73 by the robotic mobile platform 60 control system near the EV to be charged. Mobile robots of different type are well known in the art and are used routinely in warehouses and on the factory floors. The mobile robots are also commonly provided with two-way communication systems with a central control system, which may be through internet, to receive commands and navigation information and to perform the required tasks.
[0061] The robotic mobile platform 60 may be used by the present “Charging Enterprise” (CE) to serve previously described function of the SV to transport the CR to the EV location inside a relatively small parking lot or garage. In the schematic of
[0062] The robotic arm 74 has enough degrees of freedom (usually a minimum of three) to reach the EV outlet and to manipulate the charging cord. The robotic arm 74 is preferably provided with a camera 75 that is used to identify the EV and to guide the end-effector 76 in its task of connecting the charging cable to the EV charging outlet and its retraction at the completion of the battery charging process. The robotic arm 74 would also perform tasks such as charging cable manipulation and when necessary the process of deployment of the CR at the EV site, such as releasing the locking mechanisms (not shown) that secures the CR to the robotic mobile platform 60.
[0063] The robotic arm 74 of
[0064] It is appreciated that at least one set of wheels 34 (
[0065] It is appreciated by those skilled in the art that the robotic mobile platform 60 and the loaded charging robot (CR) 35 shown in the schematic of
[0066] Firstly, since each EV may take several hours to fully charge, by providing robotic mobile platforms 60 to deliver CRs to EVs and come back to collect them and bring them back to their docking station for charge filling, one robotic mobile platform can service many electric vehicle charging demands. The total cost of to the “Charging Enterprise” (CE) is thereby reduced.
[0067] Secondly, the integrated “Mobile Charging Robot” (MCR) would occupy a significantly larger space on the side of the EV being charged, which would cause traffic blocking and/or parking space occupying issues, particularly in closely spaced parking spaces in most parking garages and small parking lots and may even create hazardous driving conditions in most multi-level parking garages. In addition, since one MCR is to be provided for each needed CR to handle the charging load of a parking lot or parking garage, the total occupied space would also become larger.
[0068] The CR can identify the EV that requires charging by any means known in the art, such as by recognizing the license plate or by an identifying indicia disposed on a surface of the EV, such as a bar code or other optically recognizable indicia. For parking lots and garages, visual features and markers can be provided to assist MCR and mobile platforms carrying CR to navigate within the parking lot and garage using vision (camera) and other sensory input such as GPS for larger parking lots and the like, if available.
[0069] Access to such charging service can be initiated by the customer opening an account with the “Charging Enterprise” (CE), such as on an app on a mobile device or a website. The customer provides a credit card or other means of payment for the service (e.g., Venmo, EZ or Sun Pass) and the list of EVs and their license plate number as well as other characteristics (model, year, . . . , that would enable the CE to identify and provide the requested service (i.e., charging the batteries, and other possible related services). All EV data about each registered vehicle is stored in the CE database. The database may also store information about EV's, such as battery charging information and charging portion location and configuration for different EV's where such information is recalled for the particular EV that registers for charging and the proper CR or properly configured CR can be used when charging the EV. A processor in the CR controls the CR according to the information entered on the app and/or information stored in memory.
[0070] To order charging, the customer uses the App or website to indicate which registered EV is to be charged and the location of the EV. The location of the vehicle may be provided by a GPS locator from the mobile device when ordering at the EV location in which the App can query the user if the location is the same location as the mobile device having the App. The EV location can be provided automatically once the customer provides the EV identification number to the App. The EV location can also be provided by online location data transmission by the user, such as an address can be provided that is then translated to location information. Furthermore, the EV can be provided with location data transmission over Wi-Fi where the EV location is provided automatically once the customer provides the EV identification number. Still further, the EV location can be provided from an address and general parking location provided by the customer. If such case, the EV may be provided with a beacon that the SV can interrogate via an encrypted code as it gets close to the EV and find its location. This feature may be integrated via Wi-Fi connection.
[0071] The customer, during the charging service ordering process (using the mobile App or online) can be able to see if the EV is or can be located to ensure that the EV can be located by the CE and charged. The CE will then accept the order if the EV is located or is considered to be locatable. The customer will then be informed that the EV has been located or that the search for the vehicle has failed. The customer will also be informed when the charging has begun and the charging progress (amount charged and time to finish the requested amount of charging).
[0072] The customer can also provide the time at which the EV will be available for charging and the duration of time that the EV is going to be available for charging. The App can provide the feature of informing the CE that the customer is coming back or has come back to get the EV before the scheduled duration is over so that the SV can be dispatched to discontinue the charging and collect the CR. Thus, the customer is able to get “Mobile Charging Robot” (MCR) to stop charging and return to its station at any time (via the App or online or by calling the CE). The CR can be configured to recognize the EV being started or even moving while it is charging and issue an audible and/or visual warning or reduce its footprint in the direction of movement or the EV can be programmed to prohibit movement/operation while charging.
[0073] The EV with Wi-Fi connection can send the battery charging level to the CE so that CR with enough stored electrical energy is sent to the EV considering the charging order by the customer. The CR can communicate the charging level to the SV and CE such that it can be monitored in real time on the APP by the customer.
[0074] Instead of a charging time (duration), the customer may request a certain amount of electrical energy charging or a certain amount of miles to be driven (day or night) based on average expected range per charge amount or may ask for a maximum amount of charging time (all subject to full charge limits).
[0075] A scheduler can be provided for the SV to deliver CRs to EVs, given the EVs availability period, amount of charging requested, locations, etc., to minimize total time and idle times for the SV and the RCs.
[0076] The CE can collect charging requests and operational data over time and use AI to plan logistics of where to place charging assets (SVs, CRs, CR charging capabilities, MCRs, etc.).
[0077] After a successful charging service, the customer's account is debited, credit card charged, EZ or Sun-Pass charged etc.
[0078] Furthermore, in colder climates the EV batteries can first be internally heated using one or more of the methods/devices disclosed in U.S. Pat. Nos. 10,063,076; and 10,855,085 and/or U.S. Patent Application Publication Nos. 2020/0176998; 2020/0176835; 2020/0176999; 2020/0389033 and/or U.S. application Ser. Nos. 17/200,844 and 17/200,846 and/or U.S. Provisional Application No. 63/078,251, the contents of each of which are incorporated herein by reference. Such methods/devices can significantly reduce the time required to fully charge the EV batteries or provide more charge within a predetermined time period.
[0079] Although described with regard to the CR having a charging battery, the CR may have other sources of electrical energy for charging, such as a fuel cell, solar cell and an internal combustion generator.
[0080] While there has been shown and described what is considered to be preferred embodiments of the invention, it will, of course, be understood that various modifications and changes in form or detail could readily be made without departing from the spirit of the invention. It is therefore intended that the invention be not limited to the exact forms described and illustrated, but should be constructed to cover all modifications that may fall within the scope of the appended claims.