PHOSPHOR DEVICE
20170277029 · 2017-09-28
Inventors
- Keh-Su Chang (Taoyuan City, TW)
- Yen-I CHOU (Taoyuan City, TW)
- Chi Chen (Taoyuan City, TW)
- Chun-Hsien LU (Taoyuan City, TW)
Cpc classification
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/422
PERFORMING OPERATIONS; TRANSPORTING
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
H04N9/3114
ELECTRICITY
H04N9/3105
ELECTRICITY
G03B21/204
PHYSICS
B32B2307/40
PERFORMING OPERATIONS; TRANSPORTING
B32B9/007
PERFORMING OPERATIONS; TRANSPORTING
B32B9/005
PERFORMING OPERATIONS; TRANSPORTING
B32B17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F21V13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H04N9/31
ELECTRICITY
F21V9/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A phosphor device of an illumination system emitting a first waveband light and having an optical path includes a first section and a first phosphor agent. The first phosphor agent is coated on the first section. The first waveband light is received and converted into a second waveband light by the first phosphor agent. The second waveband light is directed to the optical path. The range of the spectrum of the second waveband light includes at least a first color light and a second color light, so that the first color light or the second color light is separated from the second waveband light along the optical path. Therefore, the diversity of the design of the phosphor device is enhanced, the manufacturing cost and the size of product are reduced, and the color purity is enhanced.
Claims
1. A phosphor device of an illumination system, the illumination system emitting a first waveband light and having an optical path, the phosphor device comprising: a first section; and a first phosphor agent coated on the first section, wherein after the first waveband light is received by the first phosphor agent, the first waveband light is converted into a second waveband light, and the second waveband light is directed to the optical path, and wherein the range of the spectrum of the second waveband light comprises at least a first color light and a second color light, so that the first color light or the second color light is separated from the second waveband light along the optical path.
2. The phosphor device according to claim 1, wherein the first section is a reflective substrate, and the first section has a reflective spectrum with a reflectivity corresponded to the first color light greater than the reflectivity corresponded to the first color light of aluminum, or the first section has a reflective spectrum with a reflectivity corresponded to the second color light greater than the reflectivity corresponded to the second color light of aluminum.
3. The phosphor device according to claim 1 further comprising a second section and a second phosphor agent, wherein the second phosphor agent is coated on the second section, at least the first section and the second section are assembled as a reflective substrate, one of the first section and the second section has a reflective spectrum with a reflectivity corresponded to the first color light greater than the reflectivity corresponded to the first color light of aluminum, and the other one of the first section and the second section has a reflective spectrum with a reflectivity corresponded to the second color light greater than the reflectivity corresponded to the second color light of aluminum.
4. The phosphor device according to claim 3 further comprising a third section, wherein the third section is a reflective section or a transparent section for directly reflecting the first waveband light or for the first waveband light to be transmitted through.
5. The phosphor device according to claim 4, wherein the first phosphor agent and the second phosphor agent have identical or different compositions, the first phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, and the second phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent.
6. The phosphor device according to claim 5 further comprising a fourth section and a third phosphor agent, wherein the third phosphor agent is coated on the fourth section, the first phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, the second phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, and the third phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent.
7. The phosphor device according to claim 4, wherein the first phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, and the second phosphor agent is a red phosphor agent or a green phosphor agent.
8. The phosphor device according to claim 7 further comprising a fourth section and a third phosphor agent, wherein the third phosphor agent is coated on the fourth section, the first phosphor agent and the third phosphor agent have identical or different compositions, and the third phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent.
9. A phosphor device of an illumination system, the illumination system emitting a first waveband light and a second waveband light and having an optical path, the phosphor device comprising: a first section having a dielectric film layer; a first phosphor agent coated on the first section, wherein the first phosphor agent is a yellow phosphor agent, a green phosphor agent or a yellow-green phosphor agent, the first waveband light is received and converted into a third waveband light by the first phosphor agent, and the third waveband light is directed to the optical path, wherein the range of the spectrum of the third waveband light comprises green light and red light, so that the third waveband light is separated into at least two color lights along the optical path, wherein one of the at least two color lights is red light, and wherein the dielectric film layer has a reflective spectrum corresponded to the range of the spectrum of red light; and a dichroic element disposed on a front end of the optical path, wherein the second waveband light is reflected by the dichroic element and the third waveband light is transmitted through the dichroic element, or the third waveband light is reflected by the dichroic element and the second waveband light is transmitted through the dichroic element.
10. A phosphor device of an illumination system, the illumination system emitting a first waveband light and having an optical path, the phosphor device comprising: a reflective substrate comprising a first section; and a first phosphor layer, comprising: a first phosphor agent formed on the first section, wherein the first waveband light is converted into a second waveband light so as to be directed to the optical path by the first phosphor agent, and wherein the range of the spectrum of the second waveband light comprises at least a first color light and a second color light, so that the second color light is separated from the second waveband light along the optical path; and a fourth phosphor agent distributed over the first phosphor agent for converting the first waveband light into the second color light so as to increase the luminous intensity of the second color light.
11. The phosphor device according to claim 10 further comprising a second phosphor layer, wherein the second phosphor layer is disposed on the first phosphor layer, and wherein the second phosphor layer comprises the first phosphor agent for converting the first waveband light into the second waveband light and decreasing the energy of the first waveband light.
12. The phosphor device according to claim 10, wherein the first waveband light is blue light or ultraviolet light, the wavelength of the second waveband light is between 450 and 710 nanometers, the first color light is green light, the second color light is red light, the first phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, and the fourth phosphor agent is a red phosphor agent.
13. The phosphor device according to claim 10, wherein the first section has a reflective spectrum with a reflectivity corresponded to the second color light greater than the reflectivity corresponded to the second color light of aluminum.
14. A phosphor device of an illumination system, the illumination system emitting a first waveband light and having an optical path, the phosphor device comprising: a reflective substrate comprising a first section, a second section and a third section, wherein the first section has a reflective spectrum with a reflectivity corresponded to a first color light greater than the reflectivity corresponded to the first color light of aluminum, the second section has a reflective spectrum with a reflectivity corresponded to a second color light greater than the reflectivity corresponded to the second color light of aluminum, and the third section directly reflects the first waveband light; a first phosphor agent coated on the first section for converting the first waveband light into a second waveband light, wherein the range of the spectrum of the second waveband light at least comprises the first color light; and a second phosphor agent coated on the second section for converting the first waveband light into a third waveband light, wherein the range of the spectrum of the third waveband light at least comprises the second color light.
15. The phosphor device according to claim 14, wherein the spectrum of the first section, the spectrum of the second section and the spectrum of the third section are different.
16. The phosphor device according to claim 14, wherein the first color light is green light, the second color light is red light, the first waveband light is blue light or ultraviolet light, the second waveband light is green light or yellow light, the third waveband light is red light or yellow light, the first phosphor agent is a green phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent, and the second phosphor agent is a red phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent.
17. The phosphor device according to claim 14 further comprising a third phosphor agent, wherein the reflective substrate further comprises a fourth section, the third phosphor agent is coated on the fourth section for converting the first waveband light into a fourth waveband light, and the range of the spectrum of the fourth waveband light at least comprises the first color light and the second color light.
18. The phosphor device according to claim 17, wherein the fourth waveband light is yellow light, the third phosphor agent is a yellow phosphor agent or a yellow-green phosphor agent, the fourth section has a reflective spectrum with a reflectivity corresponded to yellow light greater than the reflectivity corresponded to yellow light of aluminum, and the spectrum of the first section, the spectrum of the second section, the spectrum of the third section and the spectrum of the fourth section are different.
19. The phosphor device according to claim 14, wherein the reflective substrate is a glass substrate, a borosilicate glass substrate, a quartz substrate, a sapphire substrate, a calcium fluoride substrate, a silicon substrate, a silicon carbide substrate, a graphene thermally conductive substrate, an aluminium oxide substrate, a boron nitride substrate, or a substrate containing at least a metal material, wherein the metal material is aluminum, magnesium, copper, silver or nickel, and a metal reflection layer is formed on the first section, the second section and the third section of the reflective substrate.
20. The phosphor device according to claim 19, wherein the first section comprises at least a first dielectric film layer, the second section comprises at least a second dielectric film layer, and the first dielectric film layer and the second dielectric film layer are plated on the metal reflection layer for adjusting the reflective spectrum of the metal reflection layer.
21. A phosphor device of an illumination system, the illumination system emitting a first waveband light and having an optical path, the phosphor device comprising: a reflective substrate comprising a first section and a second section; a first phosphor agent coated on the first section for converting the first waveband light into a second waveband light, wherein the range of the spectrum of the second waveband light at least comprises a first color light; and a second phosphor agent coated on the second section for converting the first waveband light into a third waveband light, wherein the range of the spectrum of the third waveband light at least comprises a second color light, and wherein the range of the spectrum of the second waveband light is at least partially overlapped with the range of the spectrum of the third waveband light.
22. The phosphor device according to claim 21, wherein the first section has a reflective spectrum with a reflectivity corresponded to the first color light greater than a reflectivity corresponded to the second color light.
23. The phosphor device according to claim 22, wherein the first section comprises at least a first dielectric film layer, the second section comprises at least a second dielectric film layer, and the spectra of the first dielectric film layer and the second dielectric film layer are different.
24. A phosphor device of an illumination system, the illumination system emitting a first waveband light and having an optical path, the phosphor device comprising: a reflective substrate comprising a first section and a second section; a first phosphor agent coated on the first section; and a second phosphor agent coated on the second section, wherein the first phosphor agent and the second phosphor agent are yellow phosphor agents, green phosphor agents or yellow-green phosphor agents, the first phosphor agent and the second phosphor agent receive the first waveband light and respectively convert the first waveband light into second waveband lights, and the ranges of the spectrum of the second waveband lights are at least partially overlapped and comprise green light and red light, and wherein the first phosphor agent and the second phosphor agent have different compositions so as to respectively convert the first waveband light into two kinds of the second waveband lights, the second waveband lights are sequentially entered the optical path and are separated into at least two color lights, and one of the at least two color lights is red light.
25. The phosphor device according to claim 24, wherein the first section and the second section have different reflective spectra, and the performance of reflectivity of the first section is better than the performance of reflectivity of the second section in the range of the spectrum of red light.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0045] The present invention will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this invention are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
[0046]
[0047] In some embodiments, the image processing device 5 is preferred to include a dichroic element, simultaneously the dichroic element can be selected to meet the practical demands in order to obtain only the first color light C1 or the second color light C2. Therefore, the diversity of the design of the phosphor device is enhanced, the manufacturing cost and the size of product are reduced, and the color purity is enhanced.
[0048] In some embodiments, the range of the spectrum of the second waveband light L2 at least includes the first color light C1, and the range of the spectrum of the third waveband light L3 at least includes the second color light C2.
[0049]
[0050] In some embodiments, the first waveband light L1 is blue light or ultraviolet light, and the second waveband light L2 is yellow light, green light or yellow-green light. The wavelength of the second waveband light L2 is preferred to be 450-710 nanometers. The first color light is green light, and the second light is red light. The first phosphor agent on the first section 451 of the phosphor device 45 is a green phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent. Consequently, the first waveband light L1 (i.e. the blue light) and the second waveband light L2 (i.e. the yellow light, the green light or the yellow-green light) are directed from the phosphor device 45 to the image processing device 5. Since the second waveband light L2 (i.e. the yellow light, the green light or the yellow-green light) covers the waveband of the green light and the red light, after the color separation process is performed on the second waveband light L2, the second waveband light L2 is separated into green light G and red light R. Consequently, the green light the red light R and the first waveband light L1 (i.e. the blue light) may be projected in the color separation or time division manner.
[0051]
[0052] An example of the phosphor device 40 includes but is not limited to a phosphor wheel or a phosphor plate. The phosphor device 40 has a first section 401 containing a first phosphor agent 402. The first phosphor agent 402 is coated on the first section 401. For example, the first phosphor agent 402 is a green phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent. The first solid-state light-emitting element 41 is used for emitting a first waveband light L1 to the phosphor device 40. The second solid-state light-emitting element 42 is used for emitting a second waveband light L2 to the optical path. In an embodiment, the first solid-state light-emitting element 41 and the second solid-state light-emitting element 42 are blue solid-state light-emitting elements or blue laser diodes for emitting the blue light (e.g. the first waveband light L1). That is, the first waveband light L1 is light within the spectrum of a blue waveband. In some embodiments, the first waveband light L1 is ultraviolet light. The first waveband light L1 and the first waveband light L1′ are lights within the same waveband or different wavebands. By the phosphor device 40, the first waveband light L1 from the first solid-state light-emitting element 41 is converted into a second waveband light L2. The second waveband light L2 is a yellow-green light which covers a green waveband and a red waveband. In a case that the first phosphor agent is a green phosphor agent, the second waveband light L2 is green light within a waveband between 450 nm and 710 nm. In the practical applications, the light within the waveband between 450 nm and 710 nm and the blue light are used in the rear end of the optical path to produce the three primary color lights.
[0053] From the above discussions, the first waveband light L1 within the blue waveband is converted into the second waveband light L2, which is a yellow-green light which covers a green waveband and a red waveband. The second waveband light L2 is directed to the optical path. A color separation process is performed to separate the second waveband light L2 into at least two color lights by the image processing device 5. Consequently, the at least two color lights and the first waveband light L1′ are projected as an image in a color separation or time division manner. In other words, the phosphor device 40 issues the second waveband light L2 to the optical path. After the first waveband light L1′ and the second waveband light L2 are received by the image processing device 5, the second waveband light L2 is separated into at least two color lights. Consequently, the primary color lights included in the first waveband light L1′ and the second waveband light L2 are projected as an image in a color separation or time division manner. Since the illuminating system 4 only includes a single phosphor device 40, the overall volume of the illuminating system 4 or the projection apparatus 3 is reduced, the fabricating process is simplified, and the fabricating cost is reduced. Moreover, by using the illuminating system 4, the color purity and the imaging quality are enhanced. Moreover, since the first waveband light L1 is converted into the second waveband light L2 with a wider waveband. As the driving current of the blue solid-state light-emitting element increases, the possibility of attenuating the red light will be reduced. Consequently, the overall luminance and brightness of the projection apparatus 3 will be increased, and the color performance is enhanced.
[0054] Please refer to
[0055] The illumination system as shown in
[0056] The illumination system as shown in
[0057] From the above discussions, the first waveband light L1 is converted into a second waveband light L2. In a case that the first phosphor agent is a green phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent, the second waveband light L2 is a yellow-green light within a waveband between 450 nm and 710 nm. By the color-separating element of the image processing device 5, the second waveband light L2 within the waveband between 450 nm and 710 nm is separated into green light and red light. The green light, the red light and the first waveband light L1′ (i.e. the blue light) are projected as an image in a color separation or time division manner. Moreover, since the green light is more sensitive to the human eyes than the red light, the phosphor device 40 of the illumination system 4 may be modified to have plural sections. Moreover, the additional use of the filter may adjust the luminance and brightness of the green light or the red light.
[0058] Additionally, the first section 401 is preferred to be configured as a reflective substrate. The first section 401 has a reflective spectrum with a reflectivity corresponded to the first color light C1 greater than the reflectivity corresponded to the first color light C1 of aluminum, or the first section 401 has a reflective spectrum with a reflectivity corresponded to the second color light C2 greater than the reflectivity corresponded to the second color light C2 of aluminum.
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[0060] In some other embodiments, the phosphor device 40 further includes a first color filter 403 and a second color filter 406. The first color filter 403 and the second color filter 406 are located at the side of the phosphor device 40 for outputting the second waveband light L2. In addition, the first color filter 403 and the second color filter 406 are located adjacent to the first section 401 and the second section 404, respectively. The first color filter 403 is used for filtering a first light of the second waveband light L2. Consequently, a second light of the second waveband light L2 is transmitted through the first color filter 403 and directed to the optical path. The second color filter 406 is used for filtering the second light of the second waveband light L2. Consequently, the first light of the second waveband light L2 is transmitted through the second color filter 406 and directed to the optical path.
[0061] For example, if the second waveband light L2 is yellow-green light or yellow light within a green waveband and a red waveband, the first light is green light and the second light is red light. The first color filter 403 is used for filtering the green light, so that the red light is transmitted through the first color filter 403 and directed to the optical path. Moreover, the second color filter 406 is used for filtering the red light, so that the green light is transmitted through the second color filter 406 and directed to the optical path. In other words, the first color filter 403 is a red filter, and the second color filter 406 is a green filter, but is not limited thereto. Moreover, in some embodiments, the first color filter 403 and the second color filter 406 may be exchanged in order to change the optical properties (e.g. the luminance or brightness) of the first light or the second light outputted from the phosphor device 40. Alternatively, in some other embodiments, the second section 404 is a transparent region, a light-transmissible region or a reflective region without any phosphor agent.
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[0066] According to the above discussion, the basic operation of the phosphor device and the illumination system is completely described. Several embodiments will be described as follows for explaining how to increase the output intensity of the phosphor device of a reflective illumination system.
[0067]
[0068] Please refer to
[0069] Please refer to
[0070] In some embodiments, the first waveband light L1 is blue light or ultraviolet light. The wavelength of the second waveband light L2 is between 450 and 710 nanometers. The first color light C1 is green light. The second color light C2 is red light. The first phosphor agent Y is a yellow phosphor agent or a yellow-green phosphor agent. The fourth phosphor agent R is a red phosphor agent. The range of the spectrum of the second color light C2 of the second waveband light L2 is at least partially overlapped with the range of the spectrum of the second color light C2 converted by the fourth phosphor agent R. In addition, the fourth phosphor agent R can be mixed with the first phosphor agent Y as a mixture in a mixing manner.
[0071] In some embodiments, the present invention provides a phosphor device including a reflective substrate, which has at least two reflective spectra, so that the reflective spectrum corresponded to a specified color light can be specified for providing the phosphor device has a reflectivity corresponded to all waveband greater than the reflectivity corresponded to all waveband of aluminum, and further the max outputs of each waveband are provided.
[0072] Please refer to
[0073] Furthermore, take the excitation of high energy Laser with 209 watts for example. If the first phosphor agent 402 and the second phosphor agent 405 are yellow phosphor agents, the output efficiency of the green light of the first section 401 and the output efficiency of the red light of the second section 404 of the phosphor device 40 of the present invention are respectively enhanced 10.5% and 1.7% compared with the output efficiencies of aluminum metal reflection layer of prior art. On the other hand, if the first phosphor agent 402 is a green phosphor agent and the second phosphor agent 405 is a yellow phosphor agent, the output efficiency of the green light of the first section 401 and the output efficiency of the red light of the second section 404 of the phosphor device 40 of the present invention are respectively enhanced 9.3% and 2.9% compared with the output efficiencies of aluminum metal reflection layer of prior art.
[0074]
[0075] In some embodiments, the first phosphor agent 402 is a yellow phosphor agent or a yellow-green phosphor agent, and the second phosphor agent 405 is a red phosphor agent or a green phosphor agent, but not limited herein. Additionally, the phosphor device 40 of the present invention may include a fourth section 408 and a third phosphor agent 409. The third phosphor agent 409 is coated on the fourth section 408. The first phosphor agent 402 and the third phosphor agent 409 have identical or different compositions, and the third phosphor agent 409 is a yellow phosphor agent or a yellow-green phosphor agent.
[0076] In other words, the phosphor device 40 of the present invention can be regarded as including a reflective substrate, a first phosphor agent 402 and a second phosphor agent 405. The first section 401 of the reflective substrate has a reflective spectrum with a reflectivity corresponded to the first color light C1 greater than the reflectivity corresponded to the first color light C1 of aluminum. The second section 404 has a reflective spectrum with a reflectivity corresponded to the second color light C2 greater than the reflectivity corresponded to the second color light C2 of aluminum. The third section 407 directly reflects the first waveband light L1, or the first waveband light L1 is directly transmitted through the third section 407. The spectrum of the first section 401, the spectrum of the second section 404 and the spectrum of the third section 407 are different.
[0077] Moreover, the first phosphor agent 402 is coated on the first section 401 for converting the first waveband light L1 into a second waveband light L2. The range of the spectrum of the second waveband light L2 at least includes the first color light C1. The second phosphor agent 405 is coated on the second section 404 for converting the first waveband light L1 into a third waveband light L3. The range of the spectrum of the third waveband light L3 at least includes the second color light C2. A metal reflection layer is simultaneously formed on the first section 401, the second section 404 and the third section 407 of the reflective substrate. The metal reflection layer is an aluminum reflection layer or a silver reflection layer. The first section 401 includes at least a first dielectric film layer, the second section 404 includes at least a second dielectric film layer, and the first dielectric film layer and the second dielectric film layer are plated on the metal reflection layer for adjusting the reflective spectrum of the metal reflection layer.
[0078] In some embodiments, the first color light C1 is green light, the second color light C2 is red light, the first waveband light L1 is blue light or ultraviolet light, the second waveband light L2 is green light or yellow light, the third waveband light L3 is red light or yellow light, the first phosphor agent 402 is a green phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent, and the second phosphor agent 405 is a red phosphor agent, a yellow phosphor agent or a yellow-green phosphor agent.
[0079] In some embodiments, the phosphor device 40 of the present invention further includes a third phosphor agent 409. The reflective substrate further includes a fourth section 408. The third phosphor agent 409 is coated on the fourth section 408 for converting the first waveband light L1 into a fourth waveband light L4. The range of the spectrum of the fourth waveband light L4 at least includes the first color light C1 and the second color light C2. Particularly, the fourth waveband light L4 is yellow light, the third phosphor agent 409 is a yellow phosphor agent or a yellow-green phosphor agent, the fourth section 408 has a reflective spectrum with a reflectivity corresponded to yellow light greater than the reflectivity corresponded to yellow light of aluminum, and the spectrum of the first section 401, the spectrum of the second section 404, the spectrum of the third section 407 and the spectrum of the fourth section 408 are different.
[0080] From the above descriptions, the present invention provides a phosphor device. By utilizing the first phosphor agent to convert the first waveband light into a second waveband light with a wider waveband to the optical path, and separate the second waveband light along the optical path to select the first color light or the second color light for meeting the practical demands, the diversity of the design of the phosphor device is enhanced, the manufacturing cost and the size of product are reduced, and the color purity is enhanced. Meanwhile, since the reflective substrate has at least two reflective spectra, the reflective spectrum corresponded to a specified color light can be specified for providing the phosphor device has a reflectivity corresponded to all waveband greater than the reflectivity corresponded to all waveband of aluminum, and further the max outputs of each waveband are provided.
[0081] While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.