PRECISION SOLID STATE STRING MOTION TRANSDUCER FOR MUSICAL INSTRUMENTS WITH NON-FERROMAGNETIC STRINGS, AND METHOD FOR PRECISION MEASUREMENTS OF TIME-VARIABLE POSITION USING 3-POLE PERMANENT MAGNETS
20170278502 · 2017-09-28
Inventors
Cpc classification
G10H3/143
PHYSICS
G10H2220/521
PHYSICS
International classification
Abstract
A single axis position transducer uses an elongate permanent three pole magnet having a radial magnetic field at a spot along the magnet in which the magnetic field has radial field lines that decay as 1/R. R is the distance from the center of the magnet along a radial field line perpendicular to the axis of the magnet. The spot has a first pole of one polarity, and the magnet has poles of the opposite polarity spaced along the magnet on opposite sides of the first pole of the radial magnetic field located at the spot. At least one magnetic field sensor is positioned proximal to the spot along the elongate member that detects the motion of the spot and electrically amplifies the sensor output.
Claims
1. A single axis position transducer comprising: an elongate permanent three pole magnet having a radial magnetic field at a spot along the magnet in which the magnetic field has radial field lines that decay as 1/R, where R is the distance from the center of the magnet along a radial field line perpendicular to the axis of the magnet, with the spot having a first pole of one polarity, and the magnet having poles of the opposite polarity spaced along the magnet on opposite sides of the first pole of the radial magnetic field located at the spot; and at least one magnetic field sensor positioned proximal to the spot along the elongate member that detects the motion of the spot and electrically amplifying the sensor output.
2. A permanent magnet manufactured so as to have a like pole on each end and an opposite pole in the center so as to form a radial disk of magnetic field at the center of the magnet in which the magnetic field has radial field lines that decay as 1/R, where R is the distance from the center of the magnet along a radial field line perpendicular to the axis of the magnet.
3. The permanent magnet of claim 2, wherein the magnet is affixed to the bridge of a violin-style musical instrument with the radial disk of magnetic field located in front of the bridge.
4. An industrial vibrational position transducer comprised of one or more magnets of claim 2 affixed to a machine or device such that the axis of the one or more magnets is perpendicular to the directions of motion to be measured.
5. A single axis position transducer comprising a non-ferromagnetic tubular cantilever beam mounted under a fingerboard of a violin-style musical instrument as close as possible to a butt block of the instrument and the permanent magnet of claim 3, wherein the cantilever beam carries a transducer assembly positioned at the radial disk of magnetic field of the permanent magnet.
6. The transducer of claim 5, wherein the beam is tuned for critical or over-damping by filling the tube of the beam with dilatant material.
7. The transducer of claim 5, wherein the transducer assembly comprises one dimensional magnetic field sensors.
8. The transducer of claim 5, wherein the transducer assembly comprises two dimensional magnetic field sensors surrounding the magnet.
9. The transducer of claim 4 further comprising a one or two dimensional differential transducer mounted around each magnet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE PARENT INVENTION
[0054]
Spot Magnetization
[0055] A first central concept employed in this invention is Spot Magnetization of the ferromagnetic rods or musical instrument strings. This is accomplished in one of two ways: [0056] 1. By bringing one pole of a long thin bar magnet into contact with the string and then removing it slowly. Alternatively, an electromagnet can be used where a pulse of electrical current passes through a solenoid coil wrapped having a small diameter core. [0057] 2. By using a novel tool to control the geometry of the magnetic disk and the associated magnetic field that creates the effect. As in 1, this tool can be implemented either with permanent magnets or electro-magnets.
[0058] In the first method, if the north pole of the magnetizing magnet is brought into contact with the string at a specific point, that point will become a South Pole with a magnetic field emanating from the spot in a disk with the field diminishing as 1/R, where R is the distance from the center of the string. This method spontaneously creates two opposite polarity spots a short distance above and below the contact spot. This method provides no control over the locations of the spontaneously produced opposite polarity spots. Said another way, the lengths of the virtual magnets are uncontrolled. A better approach is described below.
[0059] Generic pictures of bar magnets will help teach the concept.
[0060] A consequence of a spot magnetization that generates a south pole, e.g., is that North Pole spots spontaneously occur along the rod or string above and below the desired South Pole spot. See e.g. poles 6 on either side of pole 5 in
[0061] Hence, spot magnetization is a novel effect that is central to the operation of the transducers in this invention.
[0062] An improved method of spot magnetization employs a novel tool comprised of three identical bar magnets (or electromagnets) as shown in
[0063] This tool can be comprised of permanent bar magnets or electromagnets 2, 3 & 4 connected to ferromagnetic pole piece 1. These are identical bar magnets with N-S field aligned on the long axis. Center magnet (3) has an N pole down (or S pole down) while magnets 2 & 4 having N poles up (or S poles up). In other words, the center magnet polarity is opposite the two outer magnets. To create a magnetic spot on the string of a musical instrument, the center magnet 3 is brought into contact with the string at the desired spot. The outer magnets 2 and 4 also contact the string above and below the desired spot. The desired spot is typically close to (about 2 cm from) the bridge in which case the magnets are spaced such that the lower one intersects the string at the bridge. After contact is made, the magnets saturate the ferromagnetic string following a magnetization curve similar to
[0064] A further improvement of the process employs a tool comprised of electromagnets that, upon being energized, create the equivalent opposite fields as described above. A pulse of current is sufficient to achieve magnetization, after which the deactivated tool can be removed without concern for demagnetizing adjacent strings.
[0065] In practice, e.g. when applying spot magnetization to a ferromagnetic string of a musical instrument, it is preferred to magnetically ‘wipe’ the string before the application of spot magnetization. That is, it is preferred that any existing magnetic fields that may have occurred on the string, e.g., be removed first before the new radial magnetic field is applied. This may be done by using a standard video or audiotape eraser, or tape head demagnetizer.
Application of Spot Magnetization
[0066] Once spot magnetization is accomplished, one can measure the magnetic field at the surface of the string at the spot. It is convenient to express this field as the surface field times the string radius. The choice of units is immaterial, but gauss and millimeters are convenient, so this example will express a measured surface field parameter in gauss-mm as taught below.
[0067] The units of Field Parameter are gauss-mm or the equivalent in other units. The utility of this approach is that the magnetic field at any radial distance R measured from the string (or elongate member) center is
[0068] It is this Field(R) that is measured by the transducers of this invention. Such measurements are proportional to the instantaneous position of the string, not the velocity. It is string velocity that is sensed by other musical instrument pickups.
[0069] Measuring string position affords several advantages: [0070] 1. A signal output proportional to the playing position along the neck of the instrument can be obtained, [0071] 2. A signal output proportional to the amount of bending of a note can be obtained, [0072] 3. A signal representing the musical signal can be obtained, [0073] 4. The musical signal has 6 dB/octave greater low frequency response compared with velocity pickups, and [0074] 5. A transducer affording all of these advantages can be constructed.
[0075] Spot magnetization is central to the transducer operation described in this document. The sensors are off-the-shelf Giant Magneto Resistive (GMR) devices, although the concept is not limited to this specific technology. Anisotropic Magneto Resistance (AMR), Colossal Magneto Resistance (CMR), or Tunneling Magneto Resistance (TMR) devices are also feasible. GMR devices are resistors that change value in proportion to the applied magnetic field.
Sensitivity=>millivolts/volt/gauss
[0076] Hence the output voltage of a sensor mounted at any angle around a string will be of the form
where V.sub.dc is the DC voltage applied across the bias terminals of the GMR device.
[0077] All embodiments of the transducers taught in this document employ this concept.
A Model of Transducer Operation on an Instrument
[0078] For musical instrument application, the invention is best described by analysis of an example musical instrument. When complete, it will be clear that the precision measurement capabilities of this invention enable one to obtain a signal that can be processed to report the play position along the neck (fret number or location on the neck and note for fretless instruments) as well as the amount of bending of any note (accomplished by the musician moving the string horizontally out of its normal position so as to raise the pitch).
[0079] This example instrument is defined with a string length of “Scale” and fingerboard length of “3*Scale/4” (a typical 24 fret instrument). The Scale is the length of the string from the nut to the bridge. The transducer assembly is placed D.sub.bp in front of the bridge. The height of the open strings at fret 24 (or the highest note on the fingerboard on a fretless instrument) is H.sub.24. The height of the strings at the nut is H.sub.0. The string is played at a distance from the nut L.sub.play. The neck makes an angle with a working line parallel to the open string of φ.
[0080] In drawing
[0081] A small correction must be handled at the open string. If the string were able to be depressed to the neck at the nut, it would move down by Disp0, a distance that must be subtracted to account for the height of the nut, but only for the open string or Fret 0.
[0082] The transducer view is shown in
[0083] In
[0084] The string displacement Disp is calculated by use of similar triangles as seen below.
[0085] The height at any playing position L.sub.play is calculated using the tangent of the neck angle
[0086] By similar triangles
[0087] L.sub.play can be expressed as a function of Fret Number from 0 to 24 (typically) as
[0088] The maximum displacement DispMax is obtained when the string is depressed to the neck at fret 24 or the highest playing position.
[0089] The above analysis would not be possible with other transducer technologies. The novel outcome is that we teach that it is feasible to measure the play position and string bending for every string.
Sensor Operation
[0090] We will use a vertically sensitive differential transducer as depicted in
UpperDist=OpenString+Disp
where
[0091] The distance from lower sensor to string is
[0092] The sensor device sensitivities are characterized in millivolts/Volt/Oe (1 Oe=1 Gauss in air) where Volt is the supply voltage across the sensor and Gauss is the applied magnetic field. The choice of units does not change the concepts taught here.
[0093] The solid-state magnetic field sensors suggested in this document are NVE Giant Magneto Resistive (GMR) AA series devices that respond to a unipolar magnetic field. In order to obtain linear operation, it is necessary to magnetically bias these devices.
[0094] Spot magnetization enables this self-bias and eliminates any need for the use of biasing permanent magnets as part of the transducer assembly. The approaches taught in Nelson U.S. Pat. No. 6,271,456 required such bias magnets and were impractical for mass production. Spot magnetization enables this approach to be implementable and practical.
[0095] Recall that we characterize each string based on its Diameter and the magnetic field at the string surface as
[0096] The upper sensor output voltage is then
whereas the lower sensor output voltage is
[0097] The differential output voltage is the difference between upper and lower. This doubles the signal output while increasing noise by square root of 2. The order of subtraction is not relevant to the nature of this invention, but determines the sign of the result. In this example, as shown in
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[0100] This description has focused on a single axis transducer with vertical sensitivity. However, the axis of sensitivity can be rotated to any desired angle, either physically or electrically. For example, a physical rotation to 45° can be useful on a bass instrument because it responds equally to horizontal and vertical excitation such as Arco (bowing-horizontal) or Slap (vertical).
[0101] Dual axis transducers employ a pair of single axis mounted at right angle to one another. A complete characterization of string motion actually requires measurement on two orthogonal axes, that is the differential equations that model string motion use two dimensional or complex numbers. The transducers of this invention can measure two dimensions of motion that can be played as a stereo signal. The resulting sound is improved based on testimonials of musicians and audio engineers.
AC or Musical Responses
[0102] We can model the string motion for musical purposes as a sinusoid representing the open string fundamental with amplitude at Fret 12 of AmpFund. This is depicted in
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EMBODIMENTS
[0104] Because magneto-resistive devices are sensitive to one component of the applied magnetic field, the physical placement of the sensor devices around the string determines the axis of sensitivity. Accordingly, this invention allows embodiments that capture specific components of string motion.
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Single Axis (Mono) Transducers
[0108] Single axis transducers capture one component of string motion.
Under-String Implementations
[0109] Under-string implementations are less expensive to build and have lower fidelity to string motion than differential versions.
[0110] A first under-string embodiment is a single axis transducer with one sensor directly under the string. This embodiment is sensitive to the vertical component of string motion and can therefore sense both playing position and musical signals, albeit with less fidelity than differential transducers described below.
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[0112] Vertical and horizontal sensitivities are desirable because bowing the instrument strings excites horizontal motion; vertical motion is excited by slap style. Individual musicians may prefer other angles.
Differential Single Axis (Mono) Transducers
[0113] Another embodiment is to add a second sensor above the string and take the difference between the two sensors. This improves linearity and signal fidelity to string motion, and is more expensive to build.
[0114] One differential single-axis embodiment is to place one sensor above and a second below the string along the vertical axis or along a radial of the radius of curvature of the bridge for that string. This embodiment is sensitive to the vertical component of string motion and can therefore sense both playing position and musical signals, with greater fidelity than under-string single axis embodiments mentioned above. See
[0115] Another embodiment is to rotate the axis of sensitivity to +45 or −45 degrees. See
Quadrature (Dual Orthogonal Axis) Stereo Transducers
[0116] Under-String Quadrature (Stereo)
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[0118] If the two outputs are summed, the result is the vertical component of string motion. Differencing produces the horizontal component of string motion. Therefore, electrical signal sum and difference processing can rotate the axes of sensitivity rotated by 45 degrees. Weighted sums and differences can produce any desired angle of rotation.
[0119] Differential Quadrature (Stereo)
[0120] A preferred differential quadrature embodiment shown in
[0123] Quadrature implementations as shown in
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[0126] Another feature of quadrature transducers is that it is feasible to devise a means to rotate the angle of sensitivity electronically or by digital signal processing. In practice, adding the +45 and −45 signals yields the vertical signal, and differencing them yields the horizontal signal. Any angle of sensitivity can be produced with different multipliers and signs on the two signals. No other transducer offers these capabilities.
[0127] A quadrature transducer with horizontal and vertical outputs can produce signals proportional to both playing position and note bending.
[0128] In addition, the solutions of the differential equations of string motion are complex variables with orthogonal components as real and imaginary parts of the signal. Hence, orthogonal transducers of this invention capture all the necessary aspects of the string motion. The low frequency output for the vertical axis captures playing position. The low frequency output for the horizontal axis captures any bending of the string while playing. No other transducer has these unique capabilities.
Implementations
Electronic Implementation
Conventional Wheatstone Bridge Implementations
[0129] The GMR sensor chips from the vendor NVE are implemented as Wheatstone Bridges with outputs that can be processed by a differential input amplifier such as an instrumentation amplifier or operational amplifier. Thus, perhaps the simplest implementation of a unipolar transducer, shown in
[0130] The single axis differential transducers taught earlier can be implemented by using two instances of the unipolar design. This is depicted in
[0131] A preferred implementation is depicted in
[0132] In addition by making the upper half removable, the strings can be serviced without fishing them through a hole. In addition, with the top half removed, it is simple to spot magnetize a new string.
[0133] The preferred embodiment for a magnetization tool (depicted in
A Full Bridge Using Two Anti-Parallel Sensor Chips
[0134]
[0135] This approach has been successfully implemented using AA002s with 5000-ohm resistance. The source resistance of the differential sensor is 2500 ohms so the thermal noise floor cannot be less than the noise of an ideal 2500-ohm resistor. Compare this with the similar implementation of
Current Source with Gain and Reduced Thermal Noise
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[0137] All these transducer implementations require about 20 dB to 40 dB of gain that must be added after the thermal noise floor of the source resistance is established. With this circuit, the gain can be obtained by reducing the values of the input resistor (3). The single GMR resistor can be obtained as shown in
[0138] This is a preferred implementation for now it is feasible to use a 30 k ohm part that becomes 15 k in the feedback loop. For a gain of 100 (40 dB), the input resistors are 150 ohms and the thermal noise floor is about 300 ohms.
Mounting for Acoustic Upright Bass
[0139] When present pickups (usually employing piezo materials) are mounted on acoustic upright basses, virtually all players agree that the resulting sound has pickup personality that is undesirable. The reproduced sound is not identical to the natural sound of the instrument.
[0140] The transducers of this invention can be mounted to an acoustic upright bass 1 (see
[0141] The mounting involves firmly attaching a carbon fiber rod to the butt block and extending it along the center of the instrument to a point just in from of the bridge. The transducer assembly is attached to the rod extending upward to put apertures in their correct locations. The rod stiffness and mass, and the mass of the transducer assembly are designed so that any natural resonances are above the audible range and hence do not affect the tonality of the output. By this means, the orthogonal transducer of this invention senses motion of the top and strings as well as any vibrations of the neck. This is schematically illustrated in
[0142] The fidelity of this bass pickup rivals that of a studio microphone. This performance is achievable because of the precision measurement capability afforded by discovery of the method to produce the disk of magnetic field described in this invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE PRESENT INVENTION
Spot Magnetization
[0143] In the parent application, ferromagnetic strings or elongate cylindrical members were “spot-magnetized” using either a single bar magnet, or an equi-spaced three-magnet assembly with like magnetic outer poles, and an opposite pole in the center.
[0144] The present invention is an enhancement which defines generic methods to manufacture permanent cylindrical bar magnets with like poles on opposite ends and an opposite pole in the middle. This novel magnet has a disk of magnetic field emanating from the center that extends outward for some usable distance. To be more precise, if we do a polynomial approximation of the magnetic field around this center pole, the first order term describes this magnetic disk. Naturally, the actual field deviates from the first-order approximation as R increases. Still, the methods of the parent application can be used with a second (or higher) order approximations to improve accuracy.
[0145] Generic pictures of bar magnets will help teach the concept, and the figures referenced above will serve.
[0146] Now the field at the point of contact is disk-like and locally radial. These diagrams are generic and do not represent spot magnetization except in concept.
[0147] Hence, spot or disk magnetization is a novel effect that is central to the operation of the transducers in the parent application, as well as the enhancements described in the present invention.
Application of Spot Magnetization
[0148] The parent application describes spot magnetization as applied to ferromagnetic strings of musical instruments (or elongate ferromagnetic cylindrical members). The enhancements of the present invention describe the manufacture of cylindrical permanent magnets using materials such as Alnico that have, for example, South Poles on the opposite ends, and a North-Pole in the center. These magnets can be characterized by the measured magnetic field on the surface at the center.
[0149] The choice of units is immaterial, but gauss and millimeters are convenient, so this example will express a measured surface field parameter in gauss-mm as taught below.
[0150] The units of FieldParameter are gauss-mm or the equivalent in other units. The utility of this approach is that, to the limits of a first-order approximation, the magnetic field at any radial distance R measured from the string center is
[0151] It is this Field(R) that is measured by the transducers of this invention. Such measurements are proportional to the instantaneous position of the magnet, not the velocity.
Sensitivity=>millivolts/volt/gauss
[0152] Hence the output voltage of a sensor mounted at any angle around a string will be of the form
where V.sub.dc is the DC voltage applied across the bias terminals of the GMR device.
[0153] All embodiments of the transducers taught in this document employ this concept.
Application to Violin-Family Musical Instruments
[0154] The parent application describes a cantilever beam affixed under the uppermost portion of the fingerboard of the instrument. This area of the instrument is the part of the instrument that is most nearly an “acoustic center-of-gravity” or non-moving from an acoustic point of view. This cantilever beam extends to a point in front of the bridge where the strings have been spot-magnetized and where the sensors are positioned within the disk of magnetization.
[0155] These concepts are preserved in the present invention, but instead of magnetizing the strings, one, two, or more small diameter 3-pole (spot) magnets are mounted to the bridge so as to extend outward toward the fingerboard parallel to the strings. Then transducers, as described in the parent application and also herein, are positioned within the disk of magnetic field of these permanent magnets in a manner according to the methods of the parent application.
[0156] The simplest configuration to transduce the sound of a violin-family instrument is to place one spot-magnet in the center of the bridge and below the strings so as to allow the sensors described in the parent application to be placed around the magnetic disk of said permanent spot-magnet. To transduce the various vibratory modes of the instrument top, these sensors must respond to both vertical and horizontal motions. As such, the minimum system places a differential sensor-pair at 45 degrees so as to respond equally to either vertical or horizontal motions.
[0157] As in the parent application, a two dimensional embodiment is feasible using two orthogonal pairs of differential sensors, thus producing a “stereo” or 2-channel output signal with one channel for vertical motion and the second for horizontal motions.
Application to Industrial Position Measurements
[0158] There exists a family of laboratory and industrial applications of the technology of this invention that will be represented by the example of a stationary engine of any size. For the previous example of musical instruments, the spot-magnets need to be as small and light as possible so as not to affect the tone of the instrument. Hence, those might be as mall as 1 mm in diameter and 1 or 2 cm long. A large stationary engine could employ a longer spot-magnet with a larger diameter—in this case size does not matter. The engine can be fitted with any number of spot-magnets mounted in any durable non-magnetic fitting that can be affixed to the engine.
[0159] A reference frame for measurement is required, the details of which are obviously situation dependent. For this example, we can assume that the floor surrounding the engine is non-moving; the one-axis or two-axis transducers are fixed to the floor as a reference frame.
EMBODIMENTS
Single Axis Transducers
Unipolar Implementations
[0160] Unipolar implementations are less expensive to build and have lower fidelity to magnet motion than differential versions.
[0161] A first embodiment is a single axis transducer with one sensor oriented on any desired axis of sensitivity.
Differential Single Axis Transducers
[0162] Another embodiment is to add a second sensor on the same axis as above and take the difference between the two sensors. This improves linearity and signal fidelity to magnet motion, but is more expensive to build.
[0163] The axis of sensitivity of a differential sensor pair can be at any desired angle depending upon the needs of the application.
Quadrature (Dual Orthogonal Axis) Transducers
[0164] This approach lends itself to quadrature implementations as shown in Error! Reference source not found. that have a separate output signal for orthogonal magnet motion components. The absolute angle of sensitivity can be chosen to meet the needs of the application. The methods of this invention afford no limitations.
[0165] Another feature of quadrature transducers is that it is feasible to devise a means to rotate the angle of sensitivity electronically or by digital signal processing. In practice, adding the +45 and −45 signals yields the vertical signal, and differencing them yields the horizontal signal. Any angle of sensitivity can be produced with different multipliers and signs on the two signals.
Mounting Means for Violin Family Instrument
[0166] As described in the parent application, when present piezo or magnetic pickups are mounted on acoustic violin-family instruments, virtually all players agree that the resulting sound has a “pickup personality” that is undesirable. The transducers of this invention can be mounted on an acoustic violin family instrument in a manner that captures virtually all the complex motions of the instrument body, especially the top. The most acoustically inert point on a violin-family instrument is the butt block where the neck attaches to the body. The top acoustically vibrates and moves vertically in various complex modes from string excitations. The transducers of the present invention measure motions of the instrument top relative to the acoustically inert point described above.
[0167] As shown in
[0168] The transducer mounting involves firmly attaching a carbon fiber (or other non-magnetic material) cantilever beam to the butt block and extending it along the center of the instrument to a point just in front of the bridge. The transducer assembly is attached to said cantilever beam so as to put their apertures to surround the protruding permanent 3-pole spot magnets. The rod stiffness and mass, and the mass of the transducer assembly are designed so that any natural resonances are above or below the audible range and hence do not affect the tonality of the output. By this means, the transducers of this invention senses motion of the top. The tube of the cantilever beam is filled with dilatant material that acts as a non-linear damping material that achieves critical or over-damping of the beam.
[0169] The fidelity of this pickup rivals that of a studio microphone.
Advantage of the Features of These Enhancements
[0170] A limitation of the methods of the parent invention is the achievable signal to noise ratio given the self-noise of sensor chips and the surface field of spot-magnetized strings. The small strings of violins or violas do not retain enough field to obtain an acceptable signal to noise ratio. For that reason the parent application primarily refers to acoustic bass or cello.
[0171] The surface field of Alnico 3-pole spot magnets can be manufactured to be hundreds of gauss, even if the diameter of the magnets is small (for example 1 mm). For example, a 1 mm diameter 3-pole spot magnet with surface field of 1000 gauss at the center can provide a static field of about 125 gauss at sensors mounted at reasonable distance of a few mm. Acoustic vibrations will be sensed as variations around this static field. Accordingly, the magnetic signal to magnetic noise ratio can be improved sufficient to achieve excellent audio performance for all violin-style instruments including those that use non-ferromagnetic strings (aka, gut strings).
INDUSTRIAL APPLICATIONS
[0172] The transducers and 3-pole spot magnets of this invention can be employed in a variety of industrial applications that benefit from precision position measurements. A 3-pole spot magnet can be affixed to a machine with associated transducer(s) affixed to a non-moving object adjacent to the machine. In this manner, vibratory motions of the machine are sensed in either one dimension, or two orthogonal dimensions.
[0173] Industrial applications can use larger diameter magnets (if required) with surface fields adjusted in manufacture to achieve adequate signal to noise ratios.
[0174] In the applications of the invention of the parent application, magnetic signal to magnetic noise plus thermal noise ratio was the limiting factor in performance. Accordingly, inexpensive Hall Effect sensors were not adequate in performance, and more costly AMR, GMR, and TMR sensors were required. In the enhancements of the present invention, magnetic signal can be increased during manufacture of the 3-pole spot magnets to well beyond the saturation limits of any sensors. Accordingly, by appropriately designing and manufacturing 3-pole spot magnets, it is possible to use even Hall Effect magnetic sensor devices.