BLADDER CATHETER FOR THE MINIMALLY INVASIVE DISCHARGE OF URINE
20220047844 · 2022-02-17
Inventors
Cpc classification
A61M25/0041
HUMAN NECESSITIES
A61M2025/0059
HUMAN NECESSITIES
A61M2025/1065
HUMAN NECESSITIES
A61M25/0017
HUMAN NECESSITIES
A61M2025/1075
HUMAN NECESSITIES
A61M25/10187
HUMAN NECESSITIES
International classification
Abstract
The invention is directed to a device in the form of a tube or catheter for draining and/or sealing a natural or artificial bladder outlet, comprising a shaft body that can be applied from extracorporeal into a bladder of the patient, as well as a balloon that surrounds the shaft body like a cuff and is placed in the bladder for the purpose of a vesical anchoring of the shaft body in the bladder, wherein the shaft body, which is produced by means of molding, is having a profile with a wavy corrugation, providing the shaft body with a radial stability and with a kink-free axial bending property.
Claims
1. A device in the form of a tube or catheter for draining and/or sealing a natural or artificial bladder outlet, comprising a shaft body that can be applied from extracorporeal into a bladder of the patient, as well as a balloon that surrounds the shaft body like a cuff and is placed in the bladder for the purpose of a vesical anchoring of the shaft body in the bladder, wherein the shaft body, which is produced by means of molding, is having a profile with a wavy corrugation, providing the shaft body with a radial stability and with a kink-free axial bending property.
2. The device according to claim 1, characterized in that the balloon is made from a thin-walled balloon soft-foil material, having a wall-thickness of 5 to 15 micron, and is preferably manufactured by a blow-molding process from a pre-extruded tubing.
3. The device according to claim 1, characterized in that the balloon is pre-shaped to its working dimensions during manufacture and rests upon the shaft body in an only incompletely filled, flaccid state, the filling pressure inside the balloon thereby adapting to a pressure that is acting inside the bladder physiologically.
4. The device according to claim 1, characterized in that an envelope of the balloon has a durometer reading of 70A to 80A, or 85A to 95A or of 55D to 65D on the Shore Scale.
5. The device according claim 4, characterized in that the intra-vesical catheter balloon (IV) comprises a urethral or trans-urethral elongation (TU), that is preferably pre-formed with a “residual” diameter, that exceeds the diameter of the urethral lumen of the patient by 0.5 to 1.0 times.
6. The device according to claim 1, characterized in that the catheter balloon is or can be filled with a gaseous medium, in particular with air.
7. The device according to claim 5, characterized in that the anchoring intra-vesical portion (IV) of the balloon and the sealing urethral or trans-urethral portion (TU) of the balloon placed in situ is to be filled with an incomplete or partial filling medium, which is dimensioned such that the balloon as a whole remains in a flaccid state of expansion, i.e. that the balloon wall is not exposed to a permanent expanding force.
8. The device according to claim 1, characterized by a feed line, that opens directly into a proximal end of the balloon for conducting a filling medium into the balloon.
9. The device according to claim 1, characterized by a feed line gap between a proximal end of the balloon and an outer surface of the shaft body for conducting a filling medium into the balloon.
10. The device according to claim 1, characterized by a feed line, that is positioned inside the urine draining lumen of the catheter shaft, connecting to the catheter balloon through a perforation of the shaft body and connecting outside of the body of the patient to a terminal, preferable one-way valve, which opens when a filling syringe is applied and automatically closes when a syringe cone is removed.
11. The device according to claim 5, characterized in that the urethral or trans-urethral portion (TU) of the shaft body is housed into a mechanically protecting, sheath-like, thin-walled and soft, non-fillable tube-foil component, reaching from the proximal end of the intra-vesical portion (IV) of the balloon or its urethral elongation into or through the urethra.
12. The device according to claim 1, characterized by an antibacterial coating on the surface of the vesical balloon (IV) and/or on the surface of the urethral or trans-urethral balloon portion (TU), and/or on the shaft body, and/or on the sheath-like protecting structure housing in the shaft body inside the urethra.
13. The device according to claim 1, characterized in that the shaft body is made of polyurethane (PUR), PUR-containing or PUR-blended materials or materials with equivalent elastic properties as PUR, with Shore hardness of 60A to 95A or 60A to 90A, or 55D to 65D, preferably in the hardness range of 70A to 90A or of 70A to 85A.
14. The device according to claim 1, characterized in that the outer diameter of the shaft body lies in a range of 2 to 7 mm, or preferred in a range of 3 to 5 mm.
15. The device according to claim 1, characterized in that the wall-thickness of the shaft body is in the range of 0.03 to 0.5 mm, preferably in the range of 0.04 to 0.2 mm, and more preferably in the range of 0.05 to 0.15 mm.
16. The device according to claim 1, characterized in that the wall of the shaft body is having a corrugated profile, wherein the corrugation is having a sinusoidal or a rectangular shape, and wherein the respective wave form can be molded into a ring-like or into a helical structure.
17. The device according to claim 16, characterized in that the amplitude (AP) of the sinusoidal or rectangular wave is less than one third of the outer diameter (OD) and larger than one tenth of the outer diameter of the shaft body.
18. The device according to claim 16, characterized in that the distance (PPD) between the adjacent upper peaks and between the adjacent lower peaks of the wave profile is equal or less than the wave amplitude (AP) of the wave and is larger than one third of the wave amplitude.
19. The device according to claim 1, characterized in that the balloon consists of a single continuous balloon envelope.
20. The device according to claim 1, characterized in that the vesical portion (IV) of the balloon, and/or a urethral or a the transurethral portion (TU) of the balloon is made from one or more separately molded balloon segments of different or of identical polymer materials and/or of different or of identical material durometers, whereby the segments are connected to each other by thermal welding or adhesive or solvent bonding, permitting a freely communicating filling of the balloon segments, whereby the a wall-thickness of the urethral or transurethral segment is preferably equal to or lower than the wall-thickness of the vesical balloon portion.
21. The device according to claim 1, characterized in that the segment of the shaft body that is carrying the vesical balloon and optionally the vesical balloon portion is reinforced by a separately manufactured, tube-like component of preferably elastic material, keeping the draining lumen of the shaft body inside the vesical balloon and optionally the vesical balloon portion open, withstanding a collapse of the lumen at normal intra-vesical pressure.
22. The device according to claim 21, characterized in that the lumen reinforcing tube-like element is made from extruded tubing or made by an injection molding process or casting process.
23. The device according to claim 21, characterized in that the tube-like reinforcing component is carrying a specifically shaped tip formation, facilitating the atraumatic trans-urethral insertion of the catheter through the urethra of the patient, e.g. a so called Tieman tip formation.
24. The device according to claim 1, characterized in that both, the balloon and the shaft body are molded from a single piece of pre-extruded tubing, and whereby the distal, free balloon end is folded back over the shaft body and glued or welded to the outer surface of the shaft body, thereby forming a fillable balloon compartment.
25. The device according to claim 1, characterized in that the corrugated profile of the shaft body is reaching from the bladder to the urethral orifice of the patient or to the proximal end of the catheter, or is molded only into defined segments of the shaft body, preferably where the catheter is positioned inside kinking or bending portions of urethra, reducing the elastic erection effect of the shaft body inside the urethra, thus reducing pressure induced tissue damage.
26. The device according to claim 1, characterized in that the shaft body is able to be elastically deformed radially or is able to be radially folding or invaginating or collapsing inside the urethra by a regarding force exertion onto the shaft body, and is elastically erecting to its pre-formed profile and lumen, when the force exerted onto the shaft body is reduced.
27. The device according to claim 1, characterized in that the shaft body can be axially bent by 60 to 180 degrees, preferable by 90 to 180 degrees, whereby the draining lumen of the catheter is kept open or is only partially reduced, whereby a drainage occluding collapse or a kinking of the shaft body can be avoided.
28. The device according to claim 1, characterized in that the shaft body can be elastically detorquing in axial direction, spontaneously regaining the axially straightened pre-formed shape, when the torquing force is released.
29. The device according to claim 1, characterized in that the shaft body can be axially stretched to a larger length when exerting an axially directed pull force from the outside to it, and is elastically regaining its pre-formed length, once the axially stretching force is released.
30. The device according to claim 1, characterized in that the urethral portion of the balloon body can be dimensioned such that it corresponds to or falls just below the diameter of the respective urethra.
31. The device according to claim 1, characterized in that, alternatively to a partial filling, the balloon body can also be filled with a volume that corresponds to or slightly exceeds the volume of the freely shaped balloon.
32. The device according to claim 1, characterized in that the wavy corrugated shaft body, made from elastically deforming and erecting material, at axial bending of the shaft, is developing a decreased erecting force, elastically straightening the shaft back to its molded shape, avoiding or reducing permanent pressure exertion onto catheter exposed tissues.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Further features, properties, advantages and effects based on the invention arise from the following description of several embodiments of the invention and with the aid of the accompanying drawing. In the drawing:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053]
[0054] The urethra-side end of the balloon element 3 transitions into a streamlined urethral extension TU. As is shown here, the urethral extension can extend over the entire length of the urethra and beyond the outer ostium.
[0055] The diameter ratio of the vesical expansion IV to the urethral extension TU is preferably 2:1 to 6:1, especially preferably 3:1 to 4:1. The wall thickness in the region of the intravesicular expansion IV is preferably 5 to 30 micrometers, especially preferably 10 to 15 micrometers. In the transurethral segment TU, the balloon is preferably 10 to 30 micrometers, and especially preferably 12 to 20 micrometers.
[0056] In the embodiment shown, the balloon element 3 is filled through a filling channel, which is integrated into the catheter shaft and transitions to a tube-like filling line 6 at the proximal end of the shaft. For the greatest possible reduction of the filling pressure or of the forces exerted on the adjacent tissue by the device, the balloon body is filled only incompletely, e.g. to 60 to 80% of its freely formed and unpressurized volume. The conceptually preferred flaccid or untensioned property of the balloon 3 filled in this way permits the flaccid balloon envelope to nestle intravesicularly against the individually distinct wall of the outlet portion of the bladder in a way that creates an optimal seal. The pressure taken on intravesicularly from the flaccidly filled balloon 3 has a sealing effect over the surface in the urethral segment TU of the balloon 3. Ideally, the lower urinary tracts can thereby be sealed while placing the catheter in a way that is nearly pressure-neutral overall.
[0057] The balloon 3 can be filled both with gaseous and with liquid media.
[0058] In the preferred polyurethane embodiment of the balloon element 3, gaseous media, such as ambient air, offer the further advantage of tissue-conserving compressibility. Additionally, in contrast to liquids, they can be applied easily and can also be monitored and adjusted with the aid of a pressure regulator.
[0059] The urethral extension TU can project directly out of the vesical segment 4 of the balloon 3, but it can also be affixed to the vesical balloon in the proximal extension as a structurally independent compartment. The vesical balloon segment 4 and the adjoining urethral balloon segment 5 are then communicatingly connected with each other.
[0060] In a sequential arrangement such as this, various materials can optionally also be combined. If required, extremely thin walls in the range of 5 to 10 micrometers can also be produced in the urethral balloon section 5, and they correspondingly improve the urethral sealing performance over the wall thickness-related seal that is achieved by molding from a single blank.
[0061] In addition to polyurethane, the balloon element 3 can be manufactured from comparably thin-walled soft films, alternative materials such as polyethylene, polyvinyl chloride or TPE-based basic materials. However, the specific properties of polyurethane with a Shore hardness of 70A to 95A are preferred, and Shore hardness of 85 A to 90 A are especially preferred. The production is preferably carried out by blow molding pre-extruded tubing material. Coextruded starting materials, which combine e.g. PUR and PVC in a coaxially extruded way, can also be considered for the blow molding.
[0062]
[0063] Preferably, the distal end of the balloon is provided with a funnel-like inversion TM, the outlet SM of which is positioned approximately at the level of the transition or bladder trigone BT when filled and placed in the vesicle. The stability of the funnel formation can be stabilized by a separate funnel-like element TMV consisting, for example, of reinforcing film.
[0064] In this instance, the filling line 6 to the catheter balloon is provided with a display mechanism 7 at its free end that displays the filling pressure and allows changes to be made in vesicular, and largely analogously, in intra-abdominal pressure in a simple way. For this purpose, the balloon is preferably filled with an incomplete filling volume, which leaves the balloon in a flaccid and unexpanded state, which in turn allows it to accurately take on the respective prevailing vesical and intra-abdominal pressures. The device can thus be used as a technically simple alternative to systems with complex designs for measuring the absolute intra-abdominal pressure and can display relative changes in pressure in the abdomen.
[0065]
[0066] This embodiment is advantageous primarily for patients whose bladders close insufficiently as a result of a resection or in whom urine permanently penetrates into the resection cavity and from there drains into the urethra. In order to optimize the untensioned snug fit of the balloon envelope in the prostate cavity, the balloon portion TP can be provided with an axially attached, bellows-like profile TPF. Resection cavities with irregularly shaped diameters can thus be tamponaded in a particularly advantageous way with a dynamic effect on the structures abutting the balloon that is as homogeneous as possible. If the external sphincter of the bladder is also affected in addition to the internal sphincter, the insufficient closure caused by this can be efficiently sealed by the urethral extension TU of the balloon body, which is elongated beyond the structures of the pelvic floor.
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[0069] Alternatively, an extension of the balloon envelope itself that is suitable for connecting a flexible supply line can be formed in the region of the proximal balloon envelope.
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[0072] Because the length of the urethra varies among individuals, this embodiment is preferably equipped with a claimed element 11 and/or 13 which, as is shown in
[0073] Since the female urethra is generally similar in length but has a variable diameter, depending upon the individual sphincter tone, the invention proposes a conical expansion of the diameter of the trans-urethral segment TU extending from the inner entrance of the urethra to the outer outlet of the urethra, as is shown in
[0074] In the embodiments according to
[0075] The embodiments described in
[0076] Furthermore, the embodiments described in
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[0080] For both above specified wave forms, a preferably thermoplastic polyurethane is used, made form material with a durometer of 70A to 95A, or a durometer of 55D to 65D. Alternatively to a thermoplastic TPU, blended materials, containing TPU can be used, as e.g. TPU/PVC blends, or materials with TPU comparable elastic properties.
[0081] The catheter shaft component is preferably manufactured in a blow-molding process, whereby pre-extruded tubing is blow-molded into a shape-giving molding heated tool and then cooled down to a demolding-temperature, thereby adapting the profile of the tool.
[0082] Both wave forms can be molded on the basis of individual ring-like structures or as continuous helix-like/spiral-like structures.
[0083] Depending on the combination of material type, material durometer and an above specified wave form, the molded shaft body can have a thickness, ranging between 0.03 mm and 0.50 mm, preferably ranging from 0.04 mm to 0.20 mm and most preferably ranging from 0.05 mm to 0.15 mm.
[0084]
[0085] The figure is further showing a particular lumen stabilizing tube component 19, which is glued or welded onto the inside or the outside of the catheter shaft body, within the segment of the catheter shaft, that is carrying the vesical retention balloon IV as well as, optionally, the urethral extension TU of the balloon. Preferably, the reinforcing tubing component is made from softer grade, injection-molded PUR material, whereby the distal tip of the molded component is atraumatically rounded, so that injuries of the urethra during urethral insertion can be reduced.
[0086]
[0087] Due to the low wall-thickness and therefore reduced stiffness of the catheter shaft body, the urethral insertion can be facilitated by a removable, rod-like insertion aid 27, which is positioned inside the urine draining lumen, providing the catheter shaft the necessary mechanical stiffness and guidance for insertion.
[0088]
LIST OF REFERENCE SIGNS
[0089] 1 Device [0090] 2 Shaft body [0091] 3 Balloon [0092] 4 Vesical balloon segment [0093] 5 Urethral balloon segment [0094] 6 Filling line [0095] 7 Display mechanism [0096] 8 Closure element [0097] 9 Opening [0098] 10 Annular sealing element [0099] 11 Disk [0100] 12 Opening [0101] 13 Sleeve [0102] 14 Catheter shaft [0103] 15 Wave-like profile [0104] 17 Feed line [0105] 18 Tubular film [0106] 19 Tube component [0107] 21 Tipping component [0108] 22 Tiemann tip [0109] 23 Opening [0110] 24 Feed line [0111] 25 Catheter shaft [0112] 26 Adaptor segment [0113] 27 Tube component [0114] 28 Tip formation [0115] 29 Shaft segment [0116] 30 Proximal catheter portion [0117] IV Intravesical portion [0118] BT Bladder trigone [0119] TU Transurethral extension [0120] TM Funnel outlet [0121] TMV Funnel reinforcement element [0122] PH Prostate resection cavity [0123] TP Balloon envelope [0124] TPF Bellows-like profile [0125] F Fold [0126] PU Envelope end