Safety device for a pre-filled syringe and an injection device
11246993 ยท 2022-02-15
Assignee
Inventors
Cpc classification
A61M5/326
HUMAN NECESSITIES
A61M2005/3267
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
A61M2005/3247
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61M2205/59
HUMAN NECESSITIES
A61M5/3287
HUMAN NECESSITIES
A61M2005/3223
HUMAN NECESSITIES
A61M5/3245
HUMAN NECESSITIES
A61M2005/2073
HUMAN NECESSITIES
International classification
Abstract
According to the invention, a safety device for a pre-filled syringe with an injection needle comprises of a support body adapted to mount the pre-filled syringe, a needle shield slidably arranged with respect to the support body, a retention and locking means (M) for retaining and locking the needle shield with respect to the support body in a first and a second advanced position (PA1, PA2) and in a retracted position (PR). The needle shield comprises an annular flange adapted to rest on the skin of the patient receiving an injection. The retention and locking means (M) are arranged at a distal end of the safety device.
Claims
1. A safety device for a pre-filled syringe with an injection needle, comprising: a body configured to receive the pre-filled syringe; a needle shield having a distal annular flange and being slidably arranged along a central axis with respect to the body, wherein the needle shield is releasably retained along the central axis relative to the body in a first position and fixed along the central axis relative to the body in a second position, wherein the needle shield in the first position extends from a distal surface of the body by a first distance and the needle shield in the second position extends from the distal surface of the body by a second distance, wherein the first distance is smaller than the second distance; and a retention and locking mechanism comprising at least two deflectable resilient arms arranged opposite to each other, the retention and locking mechanism configured to releasably retain the needle shield with respect to the body in the first position and lock the needle shield with respect to the body in the second position.
2. The safety device according to claim 1, wherein the needle shield in the first position protrudes from the body in a distal direction by the first distance and the needle shield in the second position protrudes from the body in the distal direction by the second distance.
3. The safety device according to claim 1, wherein the retention and locking mechanism is generally arranged distally within the safety device.
4. The safety device according to claim 1, wherein the retention and locking mechanism is configured to release the needle shield from the first position by a linear movement of the needle shield with respect to the body.
5. The safety device according to claim 1, wherein the at least two deflectable resilient arms are arranged with the needle shield as one piece.
6. The safety device according to claim 1, wherein the at least two deflectable resilient arms are configured to latch to a recess formed in a distal region of the body.
7. The safety device according to claim 6, wherein the at least two deflectable resilient arms are configured to latch to the recess to retain the needle shield in the second position.
8. The safety device according to claim 6, wherein the at least two deflectable resilient arms are configured to deflect in a radial inward direction and to subsequently unbend when latching to the recess.
9. The safety device according to claim 1, wherein the at least two deflectable resilient arms are inwardly deflectable resilient arms.
10. The safety device according to claim 1, wherein the needle shield is biased with respect to the body in a distal direction by a spring.
11. The safety device according to claim 10, wherein the spring comprises a distal end which bears against a collar arranged on the needle shield.
12. The safety device according to claim 10, wherein the spring comprises a proximal end which bears against the body.
13. The safety device according to claim 1, wherein the retention and locking mechanism and the needle shield are configured to interact with each other at a distal end of the safety device.
14. The safety device according to claim 13, wherein a portion of the needle shield is supported within the body.
15. The safety device according to claim 14, wherein the portion of the needle shield supported within the body comprises the at least two deflectable resilient arms.
16. The safety device according to claim 1, wherein the retention and locking mechanism comprises a recess arranged at a distal end of the safety device, the recess configured to releasably retain the needle shield at the distal end of the safety device.
17. The safety device according to claim 1, wherein the needle shield is releasably retained in the first position by a connection between at least two deflectable resilient arms and a recess formed in a distal region of the body.
18. The safety device according to claim 1, wherein the safety device is configured such that a distal movement of the body relative to the needle shield releases the retention of the needle shield.
19. The safety device according to claim 1, wherein the needle shield covers an injection needle of the safety device in the first position and in the second position.
20. The safety device according to claim 1, wherein when the needle shield is in the first position, the needle shield is prevented from moving along the central axis relative to the body.
21. An injection device comprising: a pre-filled syringe; and a safety device comprising: a body adapted to mount the pre-filled syringe; and a needle shield having a distal annular flange and being slidably arranged along a central axis with respect to the body, wherein the needle shield is releasably retained along the central axis relative to the body in a first position and fixed along the central axis relative to the body in a second position, wherein the needle shield in the first position extends from a distal surface of the body by a first distance and the needle shield in the second position extends from the distal surface of the body by a second distance, wherein the first distance is smaller than the second distance, and wherein the needle shield is biased with respect to the body in a distal direction by a spring and the spring comprises a proximal end which bears against the body.
22. The injection device of claim 21, wherein the pre-filled syringe contains a drug containing at least one pharmaceutically active compound.
23. A safety device for a pre-filled syringe with an injection needle, comprising: a body configured to receive the pre-filled syringe; and a needle shield having a distal annular flange and being slidably arranged along a central axis with respect to the body, wherein the needle shield is releasably retained along the central axis relative to the body in a first position and fixed along the central axis relative to the body in a second position, wherein the needle shield in the first position extends from a distal surface of the body by a first distance and the needle shield in the second position extends from the distal surface of the body by a second distance, wherein the first distance is smaller than the second distance, and wherein the needle shield covers a distal tip of the injection needle of the safety device in the first position and in the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be better understood from the detailed description given in the following. The accompanying drawings are given for illustrative purposes only and do not limit the scope of the present invention.
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(19) Corresponding parts are marked with the same reference symbols in all figures.
DETAILED DESCRIPTION
(20)
(21) Before usage of the safety device 1, the needle shield 1.1 is initially retained in a first advanced position PA1. The needle shield 1.1 in the first advanced position PA1 protrudes the support body 1.2 in a distal direction by a first distance D1.
(22) An annular bearing surface 1.2.1 is formed to the support body 1.2 that protrudes radial outwards. The annular bearing surface 1.2.1 limits the sliding movement of the needle shield 1.1 with respect to the support body 1.2 in the proximal direction.
(23) The safety device 1 comprises an essentially cylindrical and hollow outer body 1.3 with an open distal and a closed proximal end. The proximal end of the support body 1.2 is received within the open distal end of the outer body 1.3. The outer body 1.3 is slidably arranged with respect to the support body 1.2 and may slide in a distal direction to substantially receive the support body 1.2 at the end of an injection stroke.
(24) A circumferential and outwardly protruding support flange 1.3.1 is integrally formed to an outer surface of the outer body 1.3 close to its distal end. The outer body 1.3 is adapted to be gripped and pushed by a user in the distal direction, whereby the support flange 1.3.1 supports the hand of the user performing the injection stroke.
(25) Preferably, the needle shield 1.1, the support body 1.2 and the outer body 1.3 are made from a plastics material. The needle shield 1.1 may be made from an opaque plastics material to hide an injection needle 2.1 of the pre-filled syringe 2 from the view of a patient throughout the injection. This may help to ease a possible fear of needles of the patient. Alternatively, the needle shield 1.1 may be made from a transparent plastics material, so that the user may visually confirm the correct placement of the injection needle 2.1 and easily insert the injection needle 2.1 into the skin of the patient.
(26) According to a possible embodiment of the invention, the support body 1.2 is made from a transparent material, so that the content of the pre-filled syringe 2 received within the support body 1.2 is visible. The safety device 1 comprises retention and locking means M arranged at the distal end of the safety device 1. Thus, the retention and locking means do not obstruct the view of the user checking the content of the pre-filled syringe 2.
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(28) The pre-filled syringe 2 inserted into the support body 1.3 and attached thereto by a mechanical connection engages a proximal barrel collar 2.3.1 of the barrel 2.3.
(29) An inner cavity 2.3.2 of the pre-filled syringe 2 contains a dose of a medicament or drug. A stopper 2.4 that is connected to a plunger 2.5 fluid-tightly seals a proximal end of the inner cavity 2.3.2. The stopper 2.4 may be moved by pushing the plunger 2.5 in the distal direction to expel the dose of the medicament through the injection needle 2.1. The plunger 2.5 is attached to or abuts an inner surface of the outer body 1.3, so that the plunger 2.5 and the stopper 2.4 connected thereto may be moved by pushing the outer body 1.3 with respect to the support body 1.2 in the distal direction.
(30) A spring means 1.4 is arranged within the needle shield 1.1 and biases the needle shield 1.1 with respect to the support body 1.2 in the distal direction. According to the first embodiment of the invention, the spring means 1.4 is designed as a compression spring made from a metal. Alternatively, the spring means 1.4 may comprise other suitable means to bias the needle shield 1.1, like, for example, a torsion spring or resiliently deflectable spring arms made from suitable plastics materials.
(31) The retention and locking means M that releasable retain the needle shield 1.1 in the first advanced position PA1 are arranged at the distal end of the safety device 1. The retention and locking means M comprise a catch 1.2.2 formed to an outer surface of the support body 1.2 and protruding therefrom in a radial outward direction to engage the needle shield 1.1.
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(34) An outward projection 1.2.4 is formed to a proximal end of the support body 1.2 that protrudes radial outwards into a longitudinal recess 1.3.2 formed into an inner surface of the outer body 1.3. Preferably, two outward projections 1.2.4 are formed to opposite sides of the support body 1.2 that are received within respective longitudinal recesses 1.3.2 of the outer body. The longitudinal recess 1.3.2 extends parallel to the central axis A and over a substantial axial length of the outer body 1.3. The outward projection 1.2.4 travels within the longitudinal recess 1.3.2 when the outer body 1.3 is slid with respect to the support body 1.2 to expel the dose of the medicament contained in the pre-filled syringe 2 through the injection needle 2.1. This avoids a relative rotation between the outer body 1.3 and the support body 1.2 during the injection, so that a jamming of these parts 1.2, 1.3 may be prevented.
(35) Furthermore, a first inward projection 1.3.3 is located at the distal end of the longitudinal recess 1.3.2 that abuts the outward projection 1.2.4 of the support body 1.2. The outward projection 1.2.4 has to overcome the first inward projection 1.3.3 before the outer body 1.3 may travel with respect to the support body 1.2 in the distal direction. The interaction between the inward and outward projection 1.3.3, 1.2.4 generates a resistive force that is larger than a respective required force required to move the needle shield 1.1 from the first advanced position PA1 to the retracted position PR. This ensures that the needle shield 1.1 is in the retracted position PR and the injection needle 2.1 is inserted into the skin of the patient before the outer body 1.3 is pushed distally. Thus, so-called wet injections and a spilling of the medicament before the injection needle 2.1 is inserted into the skin of the patient are avoided.
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(37) The resilient arm 1.1.2 of the retention and locking means M is in a mechanical unstressed state and extends essentially parallel to the central axis A of the safety device 1.
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(39) As shown in
(40) The needle shield 1.1 is locked to the second advanced position PA2 so that a subsequent exposure of the injection needle 2.1 is prevented. As shown in
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(42) The safety device 1 according to the second embodiment of the invention is similar to the one of the first embodiment in both functionality and design. A needle shield 1.1 of the second embodiment comprises compact dimensions and covers, compared to the needle shield 1.1 of the first embodiment, only a relative small area of the support body 1.2 when arranged in the first advanced position PA1, the second advanced position PA2 or the retracted position PR. In particular when the pre-filled syringe 2 is retained in the support body 1.2 made from a transparent material, the user may clearly view the content of the pre-filled syringe 2 independent of the positioning of the needle shield 1.1.
(43) The retention and locking means M of the safety device 1 according to the second embodiment of the invention work similar to the retention and locking means M of the first embodiment described before.
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(45) A possible sequence of actions for administering the dose of the medicament to the patient with the injection device D according to the first and second embodiment of the invention is described in the following:
(46) After removal of the needle cap 2.2 from the distal tip of the barrel 2.3, the injection device D is arranged at the injection site, so that the annular flange 1.1.1 rests onto the skin of the patient. The needle shroud 1.1 is retained in the first advanced position PA1, wherein, as illustrated in
(47) As illustrated in
(48) After the needle shield 1.1 reached the retracted position PR pushing the outer body 1.3 in the distal direction causes the outward projection 1.2.4 to overcome the first inward projection 1.3.3, whereby the outer body 1.3 is released, so that the outer body 1.3 may move in the distal direction. Simultaneously, the stopper 2.4 connected to the outer body 1.3 via the plunger 2.5 depresses into the inner cavity 2.3.2, whereby the dose of the medicament contained in the inner cavity 2.3.2 is expelled through the injection needle 2.1 and disposed beneath the skin of the patient.
(49) When the stopper 2.4 is fully depressed into the inner cavity 2.3.2, the injection device D is removed from the injection site. The spring means 1.4 relax and move the needle shroud 1.1 to the second advanced position PA2 shown in
(50) Even if the injection is aborted before the stopper 2.4 reaches the distal end of the inner cavity 2.3.2 and the medicament is only partially administered, needle safety is still provided upon removal of the injection device D from the injection site. The needle shield 1.1 is driven to the second position PA2 shown in
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(53) The resilient arm 1.1.2 of the retention and locking means M latches to the catching recess 1.2.3 to releasably retain the needle shield 1.1 in the first advanced position PA1. The resilient arm 1.1.2 is not pre-tensioned and extends essentially parallel to the central axis A of the safety device 1. A second ramp 1.2.7 is formed to the distal end of the support body 1.2 that engages and deflects the resilient arm 1.1.2 in the radial inward direction when the needle shield 1.1 is displaced with respect to the support body 1.2 in the proximal direction, whereby the resilient arm 1.1.2 disengages the catching recess 1.2.3 to release the needle shield 1.1.
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(55) As can be seen in
(56) The interlocking elements 1.1.4 are arranged opposite to each other and act as means to lock the two resilient arms 1.1.2 to each other when the resilient arms 1.1.2 are deflected in the radial inward direction after the resilient arms 1.1.2 engaged the second ramp 1.2.7, as illustrated in
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(58) The spring arm 1.4.1 engages the first ramp 1.2.6 and is deflected in the radial outward direction. The spring arm 1.4.1 is stressed and biases the needle shield 1.1 in the distal direction.
(59) The resilient arm 1.1.2 engages the second ramp 1.1.2 arranged at the distal end of the support body 1.2. The second ramp 1.2.7 pushes the resilient arm 1.1.2 radial inwardly, so that the deflected resilient arm 1.1.2 is oriented with respect to the central axis A at an acute angle.
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(62) The catch 1.2.2 formed to the distal end of the support body 1.2 latches to the second inward projection 1.2.5 connected to the needle shield 1.1 to permanently lock the needle shield 1.1 to the second advanced position PA2, so that a re-exposure of the injection needle 2.1 is prevented.
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(64) In particular, the injection device D according to the forth embodiment is similar in outer appearance to the injection device D of the second embodiment and comprises the needle shield 1.1 of particular compact design. The retaining and locking means M are designed similar to the injection device D of the third embodiment and comprise two inwardly deflectable resilient arms 1.1.2 that may be locked to each other via interjacent locking elements 1.1.4 to form the interlocked structure S with essentially ring-shaped cross-section as illustrated in detail in
(65) The injection device D according to the third and forth embodiment of the invention is essentially used during an injection as described herein above. In particular, a possible sequence of actions include the removal of the needle cap 2.2 from the distal tip of the barrel 2.3, the arrangement of the injection device D at the injection site in manner, so that the annular flange 1.1.1 rests onto the skin of the patient, gripping the outer body 1.3 and pushing the outer body 1.3 towards the skin surface, whereby the needle shroud 1.1 first moves from the first advanced position PA1 to the retracted position PR before the outer body 1.3 is translated in the distal direction to inject the dose of the medicament. After the injection device D is taken away from the injection site, the spring means 1.4 relaxes and moves to the second advanced position PA2.
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(67) Before the injection, the needle shield 1.1 is initially retained in the first advanced position PA1 shown in
(68) During the injection, the needle shield 1.1 moves further in the proximal direction until the needle shield 1.1 reaches the retracted position PR shown in
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