Edible pet chew and method for making the same

09770044 · 2017-09-26

    Inventors

    Cpc classification

    International classification

    Abstract

    An edible pet chew has a member of meat based material chewy sheet. The “meat based material” chewy sheet imitates the durability and strength property of known rawhide sheet and simultaneously has inherent attraction to dogs with meat in its formula. A first aspect of present invention is that, the edible pet chew has a SINGLE chewy sheet of meat based material. A second aspect of present invention is that, the edible pet chew has a meat based material chewy sheet member and additionally an edible material member being wrapped therein. A third aspect of present invention is that, the edible pet chew has an edible material member and additionally a meat based material chewy sheet member being wrapped therein. A forth aspect of present invention provides a method for making the edible pet chew with the essential member of meat based material chewy sheet.

    Claims

    1. An edible pet chew, comprising: a chewy sheet, wherein said chewy sheet is free of animal hide material, wherein said chewy sheet comprises 10%-30% meat ingredient by weight and 20%-50% plant ingredient by weight, wherein said chewy sheet further comprises an additive, wherein said chewy sheet is an extruded sheet extruded by an extruder, wherein said chewy sheet is heat-treated to at least 40° C. before its being extruded at extruder die to a sheet form.

    2. The edible pet chew, as recited in claim 1, wherein the thickness range of said chewy sheet is 0.1 mm to 5 mm.

    3. The edible pet chew, as recited in claim 1, wherein said additive comprises an element selected from the group consisting of a thickener, a humectant, an emulsifier, a gelatinizer, a binder and a filler.

    4. The edible pet chew, as recited in claim 3, wherein said thickener is selected from a group consisting of glucose syrup, malt syrup, soy protein Isolate, wheat protein isolate, corn protein isolate, artemisia gum, linseed gum, deacetylated chitin, pectins, sodium alginate, xanthan gum, carrageenan; phosphated distarch phosphate, sodium lactate, diacetyl tartaric acid ester of mono(di)glycerides (DATAE), sesbania gum, polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitol, propylene glycol, ablmoschus manihot gum, β-cyclodextrin, arabic gum, starch acetate, guar gum, potassium alginate, carob bean gum, gellan gum, sodium polyacrylate, distarch phosphate, gelatin, hydroxypropyl, distarch phosphate, hydroxypropyl methyl cellulose, agar, acid treated starch, sodium carboxy methyl cellulose, oxidized starch and oxidized hydroxypropyl starch; wherein said humectant is selected from a group consisting of: soy protein Isolate, wheat protein isolate, corn protein isolate, glucose syrup, malt syrup, sodium pyrophosphate, trisodium orthophosphate, sodium hexametaphosphate, sodium tripolyphosphate, phosphoric acid, calcium dihydrogen phosphate, sodium lactate, maltitol, sorbitol, propylene glycol, glycerin, sodium dihydrogen phosphate, sodium phosphate dibasic, potassium lactate, sodium lactate, acetylated distarch phosphate and acetylated distarch adipate; wherein said emulsifier is selected from a group consisting of soy protein Isolate, wheat protein isolate, corn protein isolate, Sucrose esters of fatty acid, sodium hexametaphosphate, sodium stearoyl lactylate, calcium stearoyl lactylate, hydroxypropyl starch, pectins, carrageenan, diacetyl tartaric acid ester of mono(di)glycerides (DATAE), polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitan monolaurate, sorbitol, propylene glycol, propylene glycol esters of fatty acid, polyoxyethylene xylitan monostearate, tripolyglyceryl monostearate, potassium stearate, mono-(di-,tri-)glyce rides of fatty acids, modified soybean phospholipid, sodium caseinate, citric and fatty acid esters of glycerol, lactic and fatty acid esters of glycerol, sodium starch octenyl succinate and acetylated mono and diglyceride (acetic and fatty acid esters of glycerol); wherein said gelatinizer is selected from a group consisting of soy protein Isolate, wheat protein isolate, corn protein isolate, propylene glycol and glucono delta-lactone; wherein said binder is selected from a group consisting of glutinous rice flour, gelatin, linseed gum, pectins, xanthan gum, carrageenan, sesbania gum, maltitol, sodium alginate, ablmoschus manihot gum, arabic gum, guar gum, Carob bean gum, gellan gum and agar; wherein said filler is selected from a group consisting of a plant material, a plant derived material, a plant protein and a plant starch, saccharide, dextrin, lactose, mineral salt and fructose.

    5. The edible pet chew, as recited in claim 1, wherein said additive further comprises a stabilizer, wherein said stabilizer is selected from a group consisting of trisodium orthophosphate, potassium sorbate, sodium stearoyl lactylate, calcium stearoyl lactylate, phosphoric acid, hydroxypropyl starch, pectins, xanthan gum, carrageenan, sodium lactate, polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitol, propylene glycol, propylene glycol esters of fatty acid and glucono delta-lactone.

    6. The edible pet chew, as recited in claim 1, wherein said meat ingredient is selected from the group consisting of animal flesh, animal muscle, animal fat, poultry meat, chicken, chicken breast, duck, goose, turkey, porcine meat, porcine meat by-product, pork, bovine meat, bovine meat by-product, beef, mutton, lamb, goat meat, fish, animal viscera, animal stomach, animal tongue, animal kidney, animal intestines, animal spleen, animal liver, animal lung, animal heart and animal pizzle, wherein moisture content of said chewy sheet in finished product of said edible pet chew is between 8% and 18%.

    7. The edible pet chew, as recited in claim 1, wherein said chewy sheet further comprises 0-5% bone material by weight.

    8. The edible pet chew, as recited in claim 1, wherein said chewy sheet is a single chewy sheet.

    9. The edible pet chew, as recited in claim 8, wherein said chewy sheet is folded or rolled longitudinally and is knotted at first and second longitudinal ends, wherein said first and second longitudinal ends having knots therein.

    10. The edible pet chew, as recited in claim 1, further comprising a member of an edible material, wherein said edible material member is wrapped in said chewy sheet member, wherein at least a portion of said edible material member is covered by said chewy sheet member without exposure.

    11. The edible pet chew, as recited in claim 10, wherein a ratio of said chewy sheet member and said edible material member is in a range between 1:20 and 20:1 by weight.

    12. The edible pet chew, as recited in claim 10, herein said chewy sheet member substantially forms an outer layer of said edible pet chew, wherein said chewy sheet member forms a primary structure of said edible pet chew, wherein a ratio of said chewy sheet member and said edible material member is in a range between 1:5 and 20:1 by weight, wherein over 50% by area of said outer layer is said chewy sheet member.

    13. The edible pet chew, as recited in claim 10, wherein said edible material member is an edible material sheet, wherein a thickness of said edible material sheet is between 0.1 mm and 5 mm.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    (1) Reference now is made to the accompanying drawings in which:

    (2) FIG. 1 is a top plan view of a large chewy sheet formed from meat based material preparing to be cut to smaller sheets to form an embodiment of an edible pet chew of the present invention.

    (3) FIG. 2 is a top plan view of a smaller “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1. The smaller chewy sheet is folded in the pattern as shown in FIG. 2 as a further preparation to form an embodiment of an edible pet chew of the present invention.

    (4) FIG. 3 is an elevational view of an embodiment of a pet chew formed from the folded chewy sheet of FIG. 2 to have two knotted ends looking like the two epiphyses of a real bone with a diaphysis in the middle.

    (5) FIG. 4 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized chewy sheet cut from the large chewy sheet of FIG. 1, in a retriever roll shape.

    (6) FIG. 5 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized chewy sheet cut from the large chewy sheet of FIG. 1, resembling a bow tie.

    (7) FIG. 6 is an elevational view of another embodiment of a pet chew assembled with a few pieces of predetermined-sized chewy sheets cut from the large chewy sheet of FIG. 1, resembling a ball shape.

    (8) FIG. 7 is an elevational view of another embodiment of a pet chew assembled with three pieces of predetermined-sized particularly-shaped chewy sheets cut from the large chewy sheet of FIG. 1, resembling a boot.

    (9) FIG. 8 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized chewy sheet cut from the large chewy sheet of FIG. 1. The chewy sheet is rolled and pressed to a pressed roll shape.

    (10) FIG. 9 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized chewy sheet cut from the large chewy sheet of FIG. 1, resembling a bone shape. The chewy sheet is rolled and pressed.

    (11) FIG. 10 is a cross-sectional view of the embodiment of FIG. 9

    (12) FIG. 11 is a top plan view of three individual pieces of edible material members and a chewy sheet of FIG. 2. The folded chewy sheet wrapping the edible material members in is a further preparation to form an embodiment of an edible pet chew of the present invention.

    (13) FIG. 12 is an elevational view of an embodiment of a pet chew formed from the folded chewy sheet with the edible material members of FIG. 11 to have two knotted ends to look like the two epiphyses of a real bone with a diaphysis in the middle.

    (14) FIG. 13 is a top plan view of a single piece of edible material member and a chewy sheet of FIG. 2. The folded chewy sheet wrapping the edible material member in is a further preparation to form an embodiment of an edible pet chew of the present invention.

    (15) FIG. 14 is an elevational view of another embodiment of a pet chew formed from the folded chewy sheet with the edible material member of FIG. 13 to have two knotted ends to look like the two epiphyses of a real bone with a diaphysis in the middle.

    (16) FIG. 15 is an elevational view of another embodiment of a pet chew in twist stick shape formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1, wrapping in a stick-shaped flavored edible material member appealing to pets.

    (17) FIG. 16 is an elevational view of another embodiment of a pet chew in twist stick shape formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1, wrapping in three individual pieces of edible material members.

    (18) FIG. 17 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1, resembling a bow tie, wrapping in two individual pieces of edible material members.

    (19) FIG. 18 is an elevational view of another embodiment of a pet chew assembled with a few pieces of predetermined-sized “meat based material” chewy sheets cut from the large chewy sheet of FIG. 1, resembling a ball shape, wrapping in four individual pieces of edible material members appealing to pets.

    (20) FIG. 19 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1, in a retriever roll shape. The chewy sheet is rolled and pressed, wrapping in three individual pieces of edible material members.

    (21) FIG. 20 is an elevational view of another embodiment of a pet chew formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1, resembling a bone shape. The chewy sheet is rolled and pressed, wrapping in two individual pieces of edible material members.

    (22) FIG. 21 is a cross-sectional view of the embodiment of FIG. 20

    (23) FIG. 22 is an elevational view of another embodiment of a pet chew in stick shape formed from a predetermined-sized “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1. The chewy sheet is twisted, wrapping in a stick-shaped edible material member appealing to pets.

    (24) FIG. 23 is an elevational view of another embodiment of a pet chew formed from a member of outer layer of edible material and another member of “meat based material” chewy sheet cut from the large chewy sheet of FIG. 1. The outer layer member wrapping the “meat based material” chewy sheet in, being formed to have two knotted ends to look like the two epiphyses of a real bone with a diaphysis in the middle.

    (25) FIG. 24 is an elevational view of another embodiment of a pet chew assembled with an outer layer member of a few pieces of edible material and another member of a few pieces of “meat based material” chewy sheets cut from the large chewy sheet of FIG. 1. The outer layer member wraps the “meat based material” chewy sheet in. The finished edible pet chew looks like a ball shape.

    (26) FIG. 25 is a table of palatability test conducted.

    (27) FIG. 26 is a drawing of a typical extruder, a machine system for producing pet chew products.

    DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

    (28) The following description is disclosed to enable any person skilled in the art to make and use the present invention. Preferred embodiments are provided in the following description only as examples and modifications will be apparent to those skilled in the art. The general principles defined in the following description would be applied to other embodiments, alternatives, modifications, equivalents, and applications without departing from the spirit and scope of the present invention.

    (29) It should be noted that the term “meat” as used in the present invention is defined as the material selected from the group consisting of traditional meat and traditional meat by-product. The term “meat” is further defined as the material selected from the group consisting of: animal flesh, animal muscle, animal fat, poultry meat, chicken, chicken breast, duck, goose, turkey, porcine meat, porcine meat by-product, pork, bovine meat, bovine meat by-product, beef, mutton, lamb, goat meat, fish, animal viscera, animal stomach, animal tongue, animal kidney, animal intestines, animal spleen, animal liver, animal lung, animal heart and animal pizzle. Typically the meat is chicken because chicken has the advantage of low price and easy acquirement.

    (30) It should be noted that the term “traditional meat by-product” in this invention is defined as the material selected from the group consisting of: animal fat, porcine meat by-product, bovine meat by-product, animal viscera, animal stomach, animal tongue, animal kidney, animal intestines, animal spleen, animal liver, animal lung, animal heart and animal pizzle.

    (31) It should be noted that the term “traditional meat” is defined as the material selected from the group consisting of: animal flesh, animal muscle, poultry meat, chicken, chicken breast, duck, goose, turkey, porcine meat, pork, bovine meat, beef, mutton, lamb, goat meat and fish.

    (32) It should also be noted that the term “animal hide sheet” is defined as the material selected from the group consisting of traditional animal hide sheet (typically traditional rawhide sheet) and an animal hide based sheet comprising at least 50% animal hide materials (typically rawhide materials) by weight. Preferably the “animal hide sheet” is a traditional animal hide sheet because traditional animal hide sheet is a sort of sliced natural animal hide sheet with much better property of strength and durability than the animal hide based sheet, wherein the animal hide based sheet is a kind of artificially reprocessed animal hide sheet with over 50% animal hide ingredient. For the “animal hide based sheet”, preferably it is an extruded sheet by extruding an animal hide based composition (for example a composition includes animal hide ingredient and plant ingredient in its formula), wherein the sheet includes over 50% animal hide ingredient by weight. “Over 50% animal hide ingredient” in the sheet ensures the animal hide ingredient is the primary ingredient in the sheet. Our tests show that, only when the sheet has “over 50% animal hide ingredient”, the animal hide based sheet can achieve a similar durability and strength that traditional animal hide sheet has. Once the proportion percentage of animal hide ingredient in the sheet goes below 50% by weight, a surprisingly quick decrease of durability and strength appears with the sheet. Typical examples of the traditional animal hide sheet include: rawhide sheet and porkhide sheet.

    (33) In the present invention, an essential member of “meat based material” chewy sheet is created to form an edible pet chew. The “meat based material” chewy sheet is introduced achieving good malleability and durability of the meat based sheet, intended to simulate the malleability and durability properties of traditional rawhide sheet or animal hide sheet (the rawhide sheet or animal hide sheet is for making dog chew products). In addition, the “meat based material” chewy sheet is introduced achieving a good balance between palatability and cost for making the chewy sheet with an optimized “meat” percentage.

    (34) Our tests show that, the meat percentage range of 5%-33% (more typically 10%-30%) in the chewy sheet is an optimized one that can achieve a good balance between palatability and cost for making the chewy sheet

    (35) Our tests also show that, there are at least four major factors that determine the malleability and durability of the “meat based material” sheet. An intention of this invention is to identify the four major factors, take all of them into account when determining the necessary features of the member of “meat based material” sheet, and accordingly disclose an edible pet chew with an improved “meat based material” chewy sheet member with optimized durability.

    (36) A first factor that determines the malleability and durability of the sheet is the ingredients of the “meat based material”. Our tests indicate that, plant ingredient is an essential one that can achieve good malleability and durability of the sheet with meat. Meat ingredient its own is not able to achieve malleability and durability for the sheet. The plant ingredient in the meat based material composition plays an essential role in achieving malleability and durability for the “meat based material” sheet. The malleability/durability enhancing effect gets more obvious especially when the starch part of the plant ingredient is gelatinized by heat. Our tests also indicate that <50% plant ingredient (more typically 20%-50%) by weight in the sheet can achieve good malleability and durability of the sheet. Too much plant ingredients in the sheet will reduce the palatability or attraction of the sheet significantly. Our tests indicate that when plant ingredient being >50% by weight in the sheet, plant ingredient will be the primary ingredient in the sheet, which makes the sheet member NOT good in palatability performance and not attractive to dogs. Therefore “>50% plant ingredient in the sheet” isn't intended to be an option to form the “meat based material” sheet member of the edible pet chew of the present invention.

    (37) A second factor that determines the malleability and durability of the sheet is that, the “meat based material” composition need be extruded by an extruder, wherein the extruder forms the composition to a sheet form or structure by extruding. Extruding the composition with an extruder is verified by our tests to be the only option as a manufacturing process to achieve satisfying malleability and durability of the sheet.

    (38) It's foreseen the person in this art may use a rolling process to replace the extruding process. However, the malleability/durability quality of the chewy sheet processed with rolling process is inferior versus the one processed by extruding process.

    (39) Now refer to FIG. 26, a drawing of a typical extruder, a machine system for producing pet chew products. The components of the extruder are as follows: 2601—hopper, 2602—reduction gearbox, 2603—power distributor, 2605—screw, 2606—heater, 2607—extruder die and 2608—motor.

    (40) A theory of how the extruder (extruding process combined with heat) partially determines the malleability/durability of the sheet goes like this: The “meat based material” composition is cooked or heated in the extruder firstly. After that, the composition is extruded at the extruder die. Extruder die is small opening of the extruder. When a large amount of composition is forced to go through the extruder die, the composition gains a pressure. The pressure causes molecules of the composition to associate with each other more tightly, which further helps the sheet member gain more malleability/durability property. The heat changes the property of the various materials of the composition, especially the plant ingredient. Particularly the gelatinization reaction occurring in the starch part of the plant ingredient helps a lot with the malleability/durability property of the “meat based material” chewy sheet in the end products.

    (41) A third factor that determines the malleability and durability of the sheet is that, the “meat based material” composition need be treated by heating to at least 40° C. (more typically 75° C. to 150° C.) before its being extruded at the extruder die. Heating the composition to at least 40° C. (more typically 75° C. to 150° C.) before its being extruded at the extruder die is verified by our tests to be necessary to achieve the malleability and durability of the sheet. Our tests also show that any other heat-treatment happening after the “meat based material” composition leaves from the extruder doesn't help the malleability and durability of the sheet as the heat-treatment during the extruding process does. This invention surprisingly introduces a “meat based material” chewy sheet as an essential member of an edible pet chew, wherein the chewy sheet is applied heat treatment (for at least 40° C.) before its being extruded at the extruder die.

    (42) A theory of how the heating treatment partially determines the malleability/durability of the sheet goes like the following. Raw plant does not present a property enhancing malleability/durability for a sheet made of the plant. Particularly due to the intermolecular bonds of starch molecules in the starch part of the raw plant, the raw plant undissolvable in cold water can't work as a sort of binder for the “meat based material” sheet. However, when the starch part is cooked or heated at a particular temperature (the temperature is generally >40° C. and what the particular temperature is depends on the nature of various types of the starch), heat causes the crystalline regions of the starch to become diffuse, so that the chains begin to separate into an amorphous form. The intermolecular bonds of starch molecules begin to break down. Starch dissolves in water to a sort of paste status. Thus gelatinization occurs in the starch which brings the malleability/durability property for the sheet member in end products made of the plant ingredient. (Note: the gelatinization temperature of starch depends upon, for example, plant type and the amount of water present, PH value, types and concentration of salt, sugar, fat and protein in the recipe.) With the plant ingredient, the sheet member of an edible pet chew hence gains malleability/durability property. In a summary, in the extruder, the “meat based material” composition including raw plant ingredient and water is heated or cooked at a temperature >40° C. With the application of the heat, the raw plant ingredient is modified in a manner and gains a paste property. Other ingredients of the composition may be modified in a manner as well.

    (43) The fourth that determines the malleability and durability of the sheet is how much “meat” ingredient percentage is in the “meat based material” composition. Our tests show that, for the “meat based material” sheet comprising meat and plant ingredient, the more the meat ingredient exists, the worse the malleability and durability of the sheet formed by the “meat based material” will be. On the other hand, it's known that the more the meat ingredient exists in the sheet, the better palatability or attraction the sheet achieves. Therefore it's required to find a good balance between malleability (durability) and palatability. Our tests show a “meat” percentage of 5%-33% by weight (more typically 10%-30%) in the sheet is a good one that can achieve the balance goal. We conducted palatability contrast tests to determine the smallest percentage of meat ingredient to put into the meat based material. The Table as shown in FIG. 25 illustrates our findings with the test. The test interprets that when the meat percentage goes up to 5% or larger than 5%, a jump of number of preference appears. And the preference is consistent when the meat percentage stays at 5% to 15%. Therefore 5% is determined to be the minimum meat percentage in the chewy sheet of present invention.

    (44) It should be noted that the term “meat based material” as used in the present invention is defined as the material comprising 5%-33% “meat” ingredient by weight and less than 50% plant ingredient by weight. More typically the “meat based material” comprises 10%-30% “meat” ingredient by weight and 20%-50% plant ingredient by weight.

    (45) It should be noted that the term “meat based material sheet” as used in the present invention is defined as a sheet formed from the meat based material. (FIG. 1 is an example of the meat based material sheet). Typical thickness range of the sheet is 0.1 mm to 5 mm, more typically 0.5 mm to 2.5 mm.

    (46) It should be noted that the term of “meat-ENHANCED meat based material” as used in the present invention is defined as a material composition comprising at least 33% meat ingredient and less than 50% plant ingredient (typically 10-50% plant ingredient). The term of “meat-ENHANCED meat based material sheet” is defined as a sheet made of the “meat-ENHANCED meat based material”. Another term of “plant based material” as used in the present invention is defined as a material composition comprising over 50% plant ingredient.

    (47) Preferably, in addition to meat and plant ingredient, the “meat based material” composition further includes an additive. The additive is selected from the group selected from the group consisting of a thickener, a humectant, a stabilizer, an emulsifier, a gelatinizer, a binder and a filler.

    (48) The thickener is selected from the group consisting of: glucose syrup, malt syrup, soy protein Isolate, wheat protein isolate, corn protein isolate, artemisia gum, linseed gum, deacetylated chitin, pectins, sodium alginate, xanthan gum, carrageenan; phosphated distarch phosphate, sodium lactate, diacetyl tartaric acid ester of mono(di)glycerides (DATAE), sesbania gum, polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitol, propylene glycol, ablmoschus manihot gum, β-cyclodextrin, arabic gum, starch acetate, guar gum, potassium alginate, carob bean gum, gellan gum, sodium polyacrylate, distarch phosphate, gelatin, hydroxypropyl, distarch phosphate, hydroxypropyl methyl cellulose, agar, acid treated starch, sodium carboxy methyl cellulose, oxidized starch and oxidized hydroxypropyl starch.

    (49) The humectant is selected from the group consisting of: soy protein Isolate, wheat protein isolate, corn protein isolate, glucose syrup, malt syrup, sodium pyrophosphate, trisodium orthophosphate, sodium hexametaphosphate, sodium tripolyphosphate, phosphoric acid, calcium dihydrogen phosphate, sodium lactate, maltitol, sorbitol, propylene glycol, glycerin, sodium dihydrogen phosphate, sodium phosphate dibasic, potassium lactate, sodium lactate, acetylated distarch phosphate and acetylated distarch adipate.

    (50) The stabilizer is selected from the group consisting of: trisodium orthophosphate, potassium sorbate, sodium stearoyl lactylate, calcium stearoyl lactylate, phosphoric acid, hydroxypropyl starch, pectins, xanthan gum, carrageenan, sodium lactate, polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitol, propylene glycol, propylene glycol esters of fatty acid and glucono delta-lactone.

    (51) The emulsifier is selected from the group consisting of: soy protein Isolate, wheat protein isolate, corn protein isolate, Sucrose esters of fatty acid, sodium hexametaphosphate, sodium stearoyl lactylate, calcium stearoyl lactylate, hydroxypropyl starch, pectins, carrageenan, diacetyl tartaric acid ester of mono(di)glycerides (DATAE), polyglycerol esters of fatty acid (polyglycerol monostearate, polyglycerol monooleate), maltitol, sorbitan monolaurate, sorbitol, propylene glycol, propylene glycol esters of fatty acid, polyoxyethylene xylitan monostearate, tripolyglyceryl monostearate, potassium stearate, mono-(di-,tri-)glyce rides of fatty acids, modified soybean phospholipid, sodium caseinate, citric and fatty acid esters of glycerol, lactic and fatty acid esters of glycerol, sodium starch octenyl succinate and acetylated mono and diglyceride (acetic and fatty acid esters of glycerol).

    (52) The gelatinizer is selected from the group consisting of: soy protein Isolate, wheat protein isolate, corn protein isolate, propylene glycol, glucono delta-lactone.

    (53) The binder is selected from the group consisting of: glutinous rice flour, gelatin, linseed gum, pectins, xanthan gum, carrageenan, sesbania gum, maltitol, sodium alginate, ablmoschus manihot gum, arabic gum, guar gum, Carob bean gum, gellan gum and agar.

    (54) The filler is selected from the group consisting of: a plant material, a plant derived material, a plant protein and a plant starch, saccharide, dextrin, lactose, mineral salt and fructose.

    (55) In one preferred embodiment to form the composition of the “meat based material”, the “meat” ingredient of the “5%-33% meat ingredient” in the composition is merely traditional meat by-product ingredient, exclusive of traditional meat ingredient. The advantage of traditional meat by-product ingredient are: (i), lower material cost versus traditional meat ingredient; (ii), stronger scent that may attract dogs more than traditional meat ingredient.

    (56) In one embodiment to form the composition of the “meat based material”, rawhide material or animal hide material is free in the composition. The composition of the “meat based material” free of rawhide material can be formed to a chewy sheet that completely keeps away from the numerous disadvantages as mentioned in the above paragraphs [0008] and [0009] that rawhide materials may render.

    (57) In an embodiment to form the composition of the “meat based material”, in addition to meat and plant ingredient, rawhide material or animal hide material is used. A small percentage of rawhide (for example <20%) may help strengthen the malleability and durability of the “meat based material” sheet. But due to the disadvantages of rawhide material as mentioned in the above paragraph [0009], rawhide material to be used to form the composition is required to be at a small percentage by weight. Our tests indicate that when rawhide percentage in the composition goes higher than 20%, the finished chewy sheet made from the composition presents its sheet surface with significant roughness or bumps or ridges or irregularities, which isn't visually attractive for dog chew consumers. The tests also indicate that when rawhide percentage in the composition goes higher than 30%, the finished chewy sheet made from the composition presents its sheet surface with too much roughness or bumps or ridges or irregularities. And the chewy sheet with significant roughness on surface looks very different from traditional animal hide sheet, making it fail to simulate the visual property of animal hide sheet. Therefore, the rawhide material or animal hide material percentage in the composition of this embodiment is required to be fairly low, as much as 0%-30%, typically 5%-20%.

    (58) In one embodiment to form the composition of the “meat based material”, bone material is free in the composition. The composition of the “meat based material” free of bone material or bone powder can be formed to a chewy sheet that completely keeps away from the numerous disadvantages as mentioned in the above paragraph [0015] that bone material may render.

    (59) In yet another embodiment to form the composition of the “meat based material”, in addition to meat and plant ingredient, bone material is used. But due to the disadvantages of bone materials as mentioned in the above paragraph [0015], bone material to be used to form the composition is required to be at a small percentage by weight. Our tests indicate that when bone material percentage in the composition goes higher than 5%, the finished chewy sheet made from the composition presents a considerable reduction in malleability or durability. Chewy sheet with a considerable reduction in malleability or durability isn't thought to be a good one to form an edible pet chew. Therefore, the bone material percentage in the composition of this embodiment is required to be fairly low, as much as 0%-5%.

    (60) In yet another embodiment to form the composition of the “meat based material”, in addition to meat and plant ingredient, animal horns, animal hooves, or animal esophagus, or animal throat is used.

    (61) As an alternative formula of an embodiment to form the “meat based material” composition, the “meat based material” composition consisting of fresh chicken breast, corn starch, glycerin and water. Ingredient percentages of every ingredient as formulated basis are as follows: Fresh chicken breast (32%), Corn Starch (49%), Water (12%) and Glycerin (7%). In this formula, chicken breast is the sole meat ingredient accounting to less than 33% of the whole formula, 32% actually. Total weight of “plant” ingredient (corn starch in this case) is lower than 50% in the formula, actually 49%.

    (62) As another alternative formula of an embodiment to form the “meat based material” composition, the “meat based material” composition consisting of Dried chicken powder, Fresh pork, Tapioca, Soybean protein, Sorbitol, Water and Xanthan gum. Ingredient percentages of every ingredient as formulated basis are as follows: Dried chicken powder (20%), Fresh pork (5%), Tapioca (30%), Soybean protein (8%), Sorbitol (3%), Water (32%) and Xanthan gum (2%). In this formula, total weight of “meat” ingredient (dried chicken powder and fresh pork in this case) is lower than 33% in the formula, actually 25%. Total weight of “plant” ingredient (tapioca and soybean protein in this case) is lower than 50% in the formula, actually 38%. Sorbitol and Xanthan gum are used as additives. This formula is free of animal hide material and bone material.

    (63) As another alternative formula of an embodiment to form the “meat based material” composition, the “meat based material” composition consisting of Dried chicken powder, Dried cattle liver powder, Ground rawhide, Sweet potato, Potato starch, Fructose, Gelatin, Bone powder and Water. Ingredient percentages of every ingredient as formulated basis are as follows: Dried chicken powder (10%), Dried cattle liver powder (10%), Ground rawhide (10%), Sweet potato (27%), Potato starch (10%), Fructose (3%), Gelatin (2%), Bone powder (3%) and Water (30%). In this formula, total weight of “meat” ingredient (dried chicken powder and dried cattle liver powder in this case) is lower than 33% in the formula, actually 20%. Total weight of “plant” ingredient (sweet potato and potato starch in this case) is lower than 50% in the formula, actually 37%. Fructose and gelatin are used as additives. This formula contains animal hide material and bone material, wherein animal hide material is <30% and bone material is <5%.

    (64) Now refer to FIG. 1. Member 0100 is an embodiment of the “meat based material” chewy sheet, wherein the “meat based material” chew sheet is the essential member of the edible pet chew of present invention. The term of “chewy” in this invention is defined as a material that is long-lasting for chewing or can be chewed by a dog for a long time before being ingested by the pet. The member 0100 is in a flat sheet form simulating the form or shape of a traditional rawhide sheet. It should be recognized that the length, width, and thickness of the Chewy Sheet 0100 may vary as predetermined to make a pet chew with different sizes, shapes and configurations. The size or area of the Chewy Sheet 0100 of FIG. 1 may be various according to predetermined request. The Sheet 0100 is divided or cut into small pieces in shape of rectangle or other specific shapes for further forming the pet chew products. The thickness of the sheet 0100 may be various as well according to predetermined request, resembling actual known rawhide sheet. The typical thickness of the chewy sheet ranges from 0.1 mm to 5 mm (more typically 0.5 mm to 2.5 mm). The typical final moisture content of the chewy sheet member in finished products ranges from 8% to 18% (more typically 12% to 16%). Tensile strength is one kind of specification that describes “chewy” quality of a material. The typical tensile strength of the chewy sheet is at least 0.5 mPa, more typically 0.5 mPa to 5 mPa.

    (65) Here comes an aspect of present invention. In this aspect, the edible pet chew includes a single chewy sheet of “meat based material”, wherein the weight of the chewy sheet accounts for at least 20% (more typically at least 50%) of the total weight of the edible pet chew. The “meat based material” includes 5%-33% meat ingredient by weight, and less than 50% (more typically 20%-50%) plant ingredient by weight. The sheet form is obtained by extruding the “meat based material” composition with an extruder. Furthermore, the “meat based material” composition is treated by heating to at least 40° C. before its being extruded at the extruder die to a sheet form, typically during the extruding process within the extruder.

    (66) In this aspect, the edible pet chew includes merely a SINGLE chewy sheet of “meat based material”. Compared to multiple sheet constitution, the advantages of an to edible pet chew with single sheet include: save manufacturing cost for labors (in comparison, multiple sheet require additional labor to wrap a second or third sheet in), save manufacturing material cost (in comparison, multiple sheet requires additional material to create them).

    (67) In this aspect, “5%-33% meat ingredient” in the chewy sheet provides the edible pet chews an inherent attraction for dogs with the inherent smell and taste of meat ingredient. Further, “<50% (more typically 20%-50%) plant ingredient” in the chewy sheet help the malleability and durability of the edible pet chews and provides additional plant nutrition to the finished products, for example plant protein. And further, the sheet is pre-heated to at least 40° C. before its being extruded at the extruder die, which achieves the malleability and durability for the sheet. With the above elements of the member of “meat based material chewy sheet”, the edible pet chew of this aspect can well achieve a good palatability and durability.

    (68) In an embodiment of present invention within this aspect, an edible pet chew consisting of a single chewy sheet of “meat based material”, wherein the “meat based material” includes 5%-33% meat ingredient by weight, and less than 50% (more typically 20%-50%) plant ingredient by weight, wherein the sheet form is obtained by extruding the “meat based material” composition with an extruder. Furthermore, the “meat based material” composition is treated by heating to at least 40° C. before its being extruded at the extruder die.

    (69) The preferred embodiments of the present invention as shown in FIG. 3 through FIG. 10 are developed within the aspect of the present invention.

    (70) 0101 in FIG. 1 represents the surface of “meat based material” chewy sheet 0100. 0102 in FIG. 1 represents the both longitudinal and latitudinal sides of chewy sheet 0100.

    (71) As shown in FIG. 2. A smaller Chewy sheet 0200 is created by cutting Sheet 0100 into smaller pieces. Fold Sheet 0200 approximately at the half line 0204. In FIG. 2, 0201 represents the surface of the small sheet 0200 cut from 0100. 0202 and 0203 are respectively longitudinal and latitudinal sides of the small sheet 0200.

    (72) As shown in FIG. 3, an embodiment of present invention. An alternate shaped Pet Chew 0300 is formed simulating a bone shape. Processes include, get the folded Sheet 0200 of FIG. 2 ready. Tie the two longitudinal ends of the folded sheet 0200 to make a simulation of two epiphyses of a real bone with a diaphysis in the middle.

    (73) As shown in FIG. 4, an embodiment of present invention. An alternate shaped Pet Chew 0400 is formed looking like a twisted stick. Processes include, get the folded Sheet 0200 of FIG. 2 ready. Shape it by hand by twisting the sheet.

    (74) As shown in FIG. 5, an embodiment of present invention. An alternate shaped Pet Chew 0500 is formed looking like a bow tie. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1. Fold the small sheet longitudinally at the position of 0501 and 0502. Twist the folded sheet having it look like a bow tie.

    (75) As shown in FIG. 6, an embodiment of present invention. An alternate shaped Pet Chew 0600 is formed looking like a ball shape. Processes include, cut a number of small properly-sized rectangular sheets from Sheet 0100 of FIG. 1. Assemble the sheets to have it structured to a ball shell with hollow core inside.

    (76) As shown in FIG. 7, an embodiment of present invention. An alternate shaped Pet Chew 0700 is formed looking like a boot. Processes include, cut three small properly-sized particularly-shaped sheets from Sheet 0100 of FIG. 1 with a cutting machine. Assembly the three sheets with edible strings to form a boot shape.

    (77) As shown in FIG. 8, an embodiment of present invention. An alternate shaped Pet Chew 0800 is formed looking like a stick. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1. Roll the sheet to make a cylindrical stick. Put the rolled stick into a CYLINDER-shaped-cavity pressing mold and then press it. The aim of pressing is to make the product in a permanent structure and longer-lasting chewing for pets.

    (78) As shown in FIGS. 9 and 10, an embodiment of present invention. An alternate shaped Pet Chew 0900 is formed looking like a bone shape. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1. Roll the sheet to make a cylindrical stick. Put the rolled stick into a BONE-shaped-cavity pressing mold and then press it making the product in a shape of bone. The cross-sectional view of the product is as shown in 1000 of FIG. 10.

    (79) Here comes another aspect of present invention. In this aspect, the edible pet chew includes a first member of “meat based material” sheet and a second member of edible material wrapped in or positioned in the first member. The “meat based material” includes 5%-33% meat ingredient by weight, and less than 50% (more typically 20%-50%) plant ingredient by weight. The sheet form of the “meat based material” is obtained by extruding a “meat based material” composition with an extruder. Furthermore, the “meat based material” composition is treated by heating to at least 40° C. before its being extruded at the extruder die to a sheet form, typically during the extruding process within the extruder. Preferably, the first member substantially forms the outer layer of the edible pet chew, wherein over 50% by area of the outer layer of the edible pet chew is the first member.

    (80) In this aspect, preferably a first member of “meat based material” chewy sheet substantially servers as an outer layer member of the edible pet chew. A second member of edible material is introduced herein, being wrapped by the “meat based material” chewy sheet. The second member of “edible material” may have at least one of the three advantages as described as follows. (i), Improve the palatability of the edible pet chew. The outer layers have only “<33%” meat ingredient, which is assumed not perfectly attractive. The second member of “edible material member” wrapped in may provide additional attraction to dogs, thus enhancing the palatability of the edible pet chew product. (ii), Provide additional nutrition for dogs. (iii), Create visual attractions for consumers. Generally, the second member of “edible material” will have a different coloring or looking from the one of the first member, thus generating layering effect of the edible pet chew attractive to consumers.

    (81) Preferably in this aspect, the second member of “edible material” is wrapped in by the “meat based material” chewy sheet, wherein at least a portion of the “edible material member” is covered by the “meat based material chewy sheet member” without exposure. The edible material member wrapped in by the “meat based material” chewy sheet can be completely covered by the outer layer without any exposure or be partially covered with a portion exposed. Alternatively, the proportion of “meat based material” chewy sheet member to “edible material member” wrapped therein by weight is in the range between 1:20 and 20:1

    (82) Preferably in this aspect, the first member of “meat based material” chewy sheet forms the primary structure of the edible pet chew and substantially forms the outer layer of the edible pet chew. Alternatively, the proportion of “meat based material” chewy sheet outer layer member to “edible material member” wrapped therein by weight is in the range between 1:5 and 20:1

    (83) Preferably in this aspect, the member of edible material wrapped in the “meat based material” outer layer is an edible material sheet. Typical examples of the “edible material sheet” include: a plant based chewy sheet, a “meat-ENHANCED meat based” chewy sheet having at least 33% meat ingredient by weight, an animal hide sheet or a rawhide sheet, and “meat based material” sheet. The typical thickness of the edible material sheet ranges from 0.1 mm to 5 mm.

    (84) In an embodiment of present invention within this aspect, the edible pet chew includes an outer layer of “meat based material” chewy sheet and a “meat-ENHANCED meat based” sheet wrapped therein. Preferably the “meat-ENHANCED meat based” sheet is an extruded chewy sheet. The “meat-ENHANCED meat based” chewy sheet wrapped therein has less than 50% plant ingredient by weight and at least 33% meat ingredient by weight. In this embodiment, the member of “meat-ENHANCED meat based” chewy sheet has at least 33% meat, which is comparatively more attractive for dogs. The presence of the “meat-ENHANCED meat based” chewy sheet can highly encourage dogs to chew and the dogs will eat starting with the outer layer member before their reaching the inner “meat-ENHANCED meat based” chewy sheet. Dogs will be more attracted by the “meat-ENHANCED meat based” sheet wrapped therein but they can't reach the “meat-ENHANCED meat based” sheet unless they ingest the “meat based material” outer layer. In this pattern, the pet chew of this embodiment achieves consistent attraction to dogs during their chewing time.

    (85) In an embodiment of present invention within this aspect, the edible pet chew includes an outer layer of “meat based material” chewy sheet and a plant based sheet wrapped therein. The plant based chewy sheet wrapped therein has over 50% plant ingredient by weight.

    (86) In another embodiment of present invention within this aspect, the edible pet chew includes an outer layer of “meat based material” chewy sheet and an animal hide sheet wrapped therein. The animal hide sheet as a very nice chewy member extends chewing time and enhances the chewing function of the edible pet chew.

    (87) In another embodiment of present invention within this aspect, the edible pet chew includes an outer layer of “meat based material” chewy sheet and another “meat based material” sheet wrapped therein.

    (88) Preferably in this aspect, the member of edible material wrapped in the “meat based material” outer layer is a jerky. It should be noted that the term “jerky” is defined in present invention as dried meat, wherein the meat ingredient is selected from the group consisting of: animal flesh, animal muscle, animal fat, poultry meat, chicken, chicken breast, duck, goose, turkey, porcine meat, porcine meat by-product, pork, bovine meat, bovine meat by-product, beef, mutton, lamb, goat meat, fish, animal viscera, animal stomach, animal tongue, animal kidney, animal intestines, animal spleen, animal liver, animal lung, animal heart and animal pizzle. The process to get the jerky includes: (i) the meat may be sliced into strips or be ground to slurry or be ground to powder form. (ii) The meat may be added with plant ingredient for example plant protein, or glycerin, or salt, or sugar before the meat being dried. Typically the meat ingredient percentage in the jerky is at least 50% by weight. (iii) Dry the meat by heating. Moisture content of the dried meat is not greater than 18%.

    (89) The preferred embodiments of the present invention as shown in FIG. 11 through FIG. 22 are developed within the aspect of the above mentioned paragraph [00120] of the present invention.

    (90) Now refer to FIG. 11. As shown in FIG. 11. Under the aspect of present invention described in the above mentioned paragraph [00120], three pieces of “edible material member”, 1101, 1102 and 1103 are positioned on the Chewy Sheet 0200. Positions of the 1101, 1102 and 1103 are as shown in FIG. 11. Fold Chewy Sheet 0200 approximately at the half line 0204.

    (91) As shown in FIG. 12, an embodiment of present invention. An alternate shaped Pet Chew 1200 is formed with a first member of chewy sheet 0200 and “edible material member” 1101, 1102 and 1103 simulating a bone. Processes include, get the folded Chewy sheet 1100 with members of 1101, 1102 and 1103 ready. Tie the two longitudinal ends of the folded sheet 1100 to make a simulation of two epiphyses of a real bone with a diaphysis in the middle. A portion of every individual material member 1101, 1102 and 1103 is preferred to be covered by the outer layer of the pet chew 1200. The member of chewy sheet 0200 forms the primary structure of the edible pet chew product 1200 and the outer layer of pet chew 1200 is formed substantially by the chewy sheet 0200. Just a very small portion of the outer layer of pet chew 1200 is formed by “edible material member” 1101, 1102 and 1103 (by the top side of member 1101, 1102 and 1103 as shown in FIG. 12). The “edible material member” is alternatively a “meat-ENHANCED meat based material” chewy sheet having at least 33% meat ingredient by weight.

    (92) As shown in FIG. 13. Similar to 1100 but instead of three pieces of “edible material member”, only a larger single piece of “edible material member” 1301 is positioned on the Sheet 0200. Position of the 1301 is as shown in FIG. 13. Fold Sheet 0200 approximately at the half line 0204.

    (93) As shown in FIG. 14, an embodiment of present invention. An alternate shaped Pet Chew 1400 is formed with a first member of chewy sheet 0200 and a second member of “edible material member” 1301 simulating a bone. Processes include, get the folded Chewy sheet 1300 with member 1301 ready. Tie the two longitudinal ends of the folded sheet 1300 to make a simulation of two epiphyses of a real bone with a diaphysis in the middle. A portion of member 1301 is preferred to be covered by the outer layer of the pet chew 1400. The “edible material member” is alternatively a plant based material chewy sheet.

    (94) As shown in FIG. 15, an embodiment of present invention. An alternate shaped Pet Chew 1500 is formed looking like a twisted stick. Processes include, get the folded Sheet 0200 of FIG. 2 ready. Get an edible material member 1501 ready which is in a shape a cylindrical stick. Roll folded sheet 0200 longitudinally along the stick 1501 and wrap it in the sheet 0200. A twist stick product is formed with “meat based material” chewy sheet as outer layer and “edible material member” as the inner. The “edible material member” is alternatively an extruded plant based material with chicken liver flavor added therein.

    (95) As shown in FIG. 16, an embodiment of present invention. An alternate shaped Pet Chew 1600 is formed looking like a twisted stick. Processes include, get the folded Chewy sheet 0200 ready. Get three pieces of “edible material member” 1601, 1602 and 1603 ready. Twist the folded Sheet 0200 to shape it into a tube stick form and when twisting it, wrap the three “edible material member” 1601, 1602 and 1603 in the positions as shown in FIG. 16. A small portion of every three individual “edible material member” may be exposed after being wrapped by the outer layer member as shown in FIG. 16. Alternatively, the three “edible material member” 1601, 1602 and 1603 being wrapped is chicken jerky.

    (96) As shown in FIG. 17, an embodiment of present invention. An alternate shaped Pet Chew 1700 is formed looking like a bow tie. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1 and fold it longitudinally at the position of 1703 and 1704. Get two pieces of “edible material member” 1701 and 1702 ready. Put the two pieces of “edible material member” on the two longitudinal ends of the small sheet respectively. Twist the folded Sheet with the edible material members having it look like a bow tie. Alternatively, the two “edible material member” 1701 and 1702 being wrapped are rawhide sheets.

    (97) As shown in FIG. 18, an embodiment of present invention. An alternate shaped Pet Chew 1800 is formed looking like a ball shape. Processes include, cut several small properly-sized rectangular chewy sheets from Sheet 0100 of FIG. 1. Get four pieces of “edible material member” ready (member 1801 and 1802 in this figure are two of the four members). Assemble the small “meat based material” chewy sheets from 0100 and the four pieces of “edible material members” together to have it structured to a ball shell with hollow core inside. Position of 1801 and 1802 is as shown in FIG. 18. Alternatively, the four “edible material member” 1801 and 1802 being wrapped are dried sweet potato chips.

    (98) As shown in FIG. 19, an embodiment of present invention. An alternate shaped Pet Chew 1900 is formed looking like a stick. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1. Get three pieces of “edible material members” in predetermined size 1901, 1902 and 1903 ready. Put the “edible material members” on the small sheet cut from sheet 0100. Roll the sheet together with the “edible material members” to make a cylindrical stick. Put the rolled stick into a CYLINDER-shaped-cavity pressing mold and then press it. The aim of pressing is to make the product in a permanent structure and longer-lasting chewing for pets. A small part of every three jerky may be exposed as shown in FIG. 19 after being wrapped. Alternatively, the four “edible material member” 1901, 1902 and 1903 being wrapped are jerky of ground chicken liver.

    (99) As shown in FIGS. 20 and 21, an embodiment of present invention. An alternate shaped Pet Chew 2000 is formed resembling a bone shape. Processes include, cut a small properly-sized rectangular sheet from Sheet 0100 of FIG. 1. Get two pieces of “edible material members” in appropriate size 2101 and 2102 as shown in FIGS. 20 and 21 ready. Put the “edible material members” on the small sheet cut from sheet 0100. Roll the small sheet together with the “edible material members” to make a cylindrical stick wrapping 2101 and 2102 in. Put the rolled stick into a BONE-shaped-cavity pressing mold and then press it making the product in a shape of bone. The aim of pressing is to make the product in a permanent structure and longer-lasting chewing for pets. The cross-sectional view of the product is as shown in 2100 of FIG. 21 where the two pieces of “edible material members” are located. A portion of both two “edible material members” may be covered by the outer layer sheet without exposure as shown in FIG. 20. Alternatively, the two “edible material member” 2101 and 2102 being wrapped are extruded “meat based material” sheets.

    (100) As shown in FIG. 22, an embodiment of present invention. An alternate shaped Pet Chew 2200 is formed looking like a stick. Processes include, cut a small properly-sized rectangular sheet from “meat based material” Sheet 0100 of FIG. 1. Get a stick-shaped “edible material member” 2202 ready. Wrap the stick 2202 longitudinally with the “meat based material” chewy sheet by twisting the chewy sheet. 2201 in this figure is an end of stick 2202. Alternatively, the stick-shaped “edible material member” 2202 being wrapped are made of a “meat-ENHANCED meat based material” comprising potato starch and chicken powder.

    (101) Here comes another aspect of present invention. In this aspect, the edible pet chew includes a first member of “edible material” and a second member of “meat based material” sheet, wherein the second member is wrapped in or positioned in the first member, wherein the first member is free of plant based material sheet. The “meat based material” includes 5%-33% meat ingredient by weight, and less than 50% (more typically 20%-50%) plant ingredient by weight. The sheet form is obtained by extruding the “meat based material” composition with an extruder. Furthermore, the “meat based material” composition is treated by heating to at least 40° C. before its being extruded at the extruder die to a sheet form, typically during the extruding process within the extruder. Preferably, the first member substantially forms the outer layer of the edible pet chew, wherein over 50% by area of the outer layer of the edible pet chew is the first member.

    (102) In this aspect, the second member of “meat based material” sheet is wrapped in by the first member of “edible material”. Edible pet chew of this aspect provides the following advantages. The presence of the “meat based material” chewy sheet member serves as attractant member in the edible pet chew, which encourages dogs to chew on since dogs like the meat ingredient formulated therein. Dogs will eat starting with the first “edible material” member before their reaching the “meat based” chewy sheet member. Dogs will be well attracted by the “meat based” sheet wrapped therein but they can't reach the “meat based” sheet unless they ingest the first “edible material” member. In this pattern, the pet chew of this aspect achieves consistent attraction to dogs during their chewing time.

    (103) In this aspect, preferably the first member of “edible material” is free of plant based material sheet. Our tests indicate that when plant ingredient being >50% by weight in a sheet member, plant ingredient will be the primary ingredient in the sheet, which makes the sheet member NOT good in palatability performance and not attractive to dogs. Therefore the first member of “edible material” in this aspect is free of plant based material sheet, wherein the plant based material sheet has over 50% plant ingredient in the sheet by weight.

    (104) In this aspect, preferably the first member of “edible material” substantially servers as the outer layer of the edible pet chew. The “meat based material” chewy sheet member is wrapped by the “edible material” member. The introduction of the first member of “edible material” outer layer may have at least one of the three advantages as described as follows. (i), Provide additional nutrition for dogs. (ii), Create visual attractions for consumers. Generally the “another edible material member” will have a different coloring or looking from the one of the “meat based material” member wrapped in, thus generating layering effect of the edible pet chew attractive to consumers. (iii), Extend chewing time and enhance chewing function of an edible pet chew.

    (105) Preferably in this aspect, the “meat based material” chewy sheet is wrapped in the “edible material” outer layer member, wherein at least a portion of the “meat based material” chewy sheet is covered by the “edible material” outer layer member without exposure. The “meat based material” chewy sheet wrapped in by the edible material can be completely covered by the outer layer without any exposure or be partially covered with a portion exposed. Alternatively, the proportion of “edible material” outer layer member to the “meat based material” chewy sheet member wrapped therein by weight is in the range between 1:20 and 20:1

    (106) Preferably in this aspect, the first member of “edible material” forms the primary structure of the edible pet chew and substantially forms the outer layer of the edible pet chew. Alternatively, the proportion of the member of “edible material” outer layer to the member of “meat based material” wrapped therein by weight is in the range between 1:5 and 20:1

    (107) Preferably in this aspect, the outer layer member of edible material wrapping the “meat based material” member is an edible material sheet. Typical examples of the “edible material sheet” include: an animal hide sheet or a rawhide sheet, and a “meat-ENHANCED meat based” chewy sheet having at least 33% meat ingredient by weight. Preferably the edible material sheet is a chewy sheet. The typical thickness of the edible material sheet ranges from 0.1 mm to 5 mm.

    (108) In an embodiment of present invention within this aspect, the edible pet chew includes an outer layer member of animal hide sheet and a “meat based material” chewy sheet member wrapped therein. The animal hide sheet is selected from the group consisting of: a traditional animal hide sheet and an animal hide based sheet comprising at least 50% animal hide materials (typically rawhide materials) by weight. The animal hide sheet, especially traditional animal hide sheet, as a perfectly-chewy member, significantly extends chewing time and enhances the chewing function of the edible pet chew. Animal hide sheet is recognized as a better chewy sheet with more durability for chewing than any other materialed sheets created in this pet chew market. Alternatively with this embodiment, the “meat based material” of the “meat based material” chewy sheet comprises: 5%-33% traditional meat by-product ingredient by weight and less than 50% (more typically 20%-50%) plant ingredient by weight.

    (109) In another embodiment of present invention within this aspect, the edible pet chew includes an outer layer of “meat-ENHANCED meat based” sheet and a “meat based material” chewy sheet wrapped therein. Preferably the “meat-ENHANCED meat based” sheet is an extruded chewy sheet. The “meat-ENHANCED meat based” chewy sheet wrapped therein has less than 50% plant ingredient by weight and at least 33% meat ingredient by weight.

    (110) The preferred embodiments of the present invention as shown in FIG. 23 through FIG. 24 are developed within the aspect of the above mentioned paragraph [00142] of the present invention.

    (111) Now refer to FIG. 23, an embodiment of present invention. An alternate shaped Pet Chew 2300 is formed looking like a real bone shape. The edible pet chew includes an outer layer member of an “edible material” and a “meat based material” chewy sheet member wrapped therein. Processes include, get an “edible material” member 2304 ready. Cut three pieces small properly-sized rectangular sheet from “meat based material” Sheet 0100 of FIG. 1 to create member 2301, 2302 and 2303. Fold member 2304 and position member 2301/2302/2303 on the folded 2304. Tie the two longitudinal ends of the assembled members to make a simulation of two epiphyses of a real bone with a diaphysis in the middle. A portion of every individual material member 2301, 2302 and 2303 is preferred to be covered by the outer layer of the pet chew 2300 without exposure. The member of “edible material” 2304 forms the primary structure of the edible pet chew 2300 and the outer layer of pet chew 2400 is formed substantially by the “edible material” 2304. Just a very small portion of the outer layer of pet chew 2300 is formed by a small portion of members of “meat based material” chewy sheet 2301, 2302 and 2303 (by the top side of member 2301, 2302 and 2303 as shown in FIG. 23). The “edible material” outer layer member is alternatively an animal hide sheet.

    (112) Now refer to FIG. 24, an embodiment of present invention. An alternate shaped Pet Chew 2400 is formed looking like a ball with hollow core inside. The edible pet chew includes an outer layer member of an “edible material” and a “meat based material” chewy sheet member wrapped therein. Processes include, get several pieces of rectangular “edible material” members 2401 ready. Get four pieces of “meat based material” members ready, which are small pieces cut from large sheet 0100 (members 2402 and 2403 in this figure are two of the four pieces). Assemble the small “edible material” members 2401 and the four pieces of “meat based material” chewy sheet members together to have it structured to a ball shell with hollow core inside. A portion of every individual meat based material chewy sheet members is preferred to be covered by the outer layer of the pet chew 2400. The “edible material” outer layer member is alternatively a “meat-ENHANCED meat based” material chewy sheet.

    (113) Here comes another aspect of the present invention. In this aspect, it provides a process for forming an edible pet chew with a “meat based material” chewy sheet as an essential member of it. The process includes:

    (114) (i). Prepare meat, for example fresh meat (fresh meat typical moisture content is 65%-85%) or dried meat powder (dried meat powder typical moisture content is <18%).

    (115) (ii). Form a “meat based material” composition by mixing the meat from step (i) with plant material, water and other materials together, wherein the meat based material composition comprises 5%-33% meat ingredient by weight and 20%-50% plant ingredient.

    (116) (iii). Deliver the composition into an extruder via its hopper, and heat the composition in the extruder at a high temperature at least 40° C., more typically 75° C. to 150° C., before its being extruded at the extruder die to a sheet form, typically during the extruding process within the extruder. Extrude the composition with the extruder. After the composition leaves from the extruder die, a long sheet of “meat based material” in initially large size is formed. The typical thickness of the sheet ranges from 0.1 mm to 5 mm (more typically 0.5 mm to 2.5 mm) which is determined by the extruder die.

    (117) (iv). Cut the long sheet to a number of smaller sheets with pre-determined smaller size(s).

    (118) (v). Point the smaller sized sheet typically by manipulating to a structure or form of a finished dog chew product. Preferably the smaller sized sheet is assembled with another edible material member to form the structure or form of the finished dog chew product.

    (119) As an alternative embodiment of this step, when assembling, the edible material member is wrapped in by the smaller sized sheet. As another alternative embodiment of this step, when assembling, the smaller sized sheet is wrapped in by the edible material member.

    (120) (vi). Dry and harden the product by heating it at around 45° C.-65° C., for example 55° C., for sufficient time and obtain a final finished dog chew product. Moisture content of the sheet component in final finished products is typically 8%-18% (more typically 12%-16%). Moisture content of the final finished product is typically 8%-18% (more typically 12%-16%).

    (121) One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.

    (122) It will thus be seen that the objects of the present invention have been fully and effectively accomplished. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.