Transmission system for a motor vehicle
09772016 · 2017-09-26
Assignee
Inventors
Cpc classification
F16H3/097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19019
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H37/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission system for a motor vehicle includes two input shafts (11, 12), a mainshaft (15), an output shaft (5), a clutch arrangement (40) for connecting alternately the input shafts (11, 12), to a driveshaft, a first power transmission shaft (A1) provided with at least a first gearwheel (K1b) which is in engagement with a gearwheel (K17a) situated on either of the input shafts, and a second gearwheel (K3a) which is in engagement with a gearwheel (35b) situated on the mainshaft, and a second power transmission shaft (A1) provided with at least a first gearwheel (K4b) which is in engagement with a gearwheel (K4a) situated on either of the input shafts, and a second gearwheel (K5a) which is connected or connectable to the gearwheel (K35b) on the mainshaft via an intermediate gearwheel (K5c) to allow the establishment of a power transfer path for a reverse gear via these gearwheels (K5a, K5c, K35b).
Claims
1. A transmission system for a motor vehicle, comprising: first and second input shafts which are mutually coaxial, a mainshaft, an output shaft connected to the mainshaft, a clutch arrangement for connecting alternately said input shafts to a driveshaft, a first power transmission shaft provided with at least a first gearwheel, a second gearwheel situated on either of the input shafts, and in engagement with the first gearwheel, a third gearwheel in engagement with a fourth gearwheel situated on the mainshaft, a second power transmission shaft parallel with the first power transmission shaft, the second power transmission shaft is provided with at least a fifth gearwheel, a sixth gearwheel situated on either of the input shafts, the fifth and sixth gearwheels being engaged; the second power transmission shaft is provided with a seventh gearwheel which is connected or connectable to said fourth gearwheel on the mainshaft via an eighth intermediate gearwheel to allow the establishment of a power transfer path for a reverse gear via these gearwheels; and a movable intermediate wheel shaft on which the eighth intermediate gearwheel is fixed axially, wherein the eighth intermediate gearwheel is movable with the movable intermediate wheel shaft relative to the seventh gearwheel on the second power transmission shaft and the fourth gearwheel on the mainshaft, to and fro between a disconnecting state in which the eighth intermediate gearwheel is disconnected from the seventh gearwheel on the second power transmission shaft and/or from the fourth gearwheel on the mainshaft, and a connecting state in which the eighth intermediate gearwheel is in engagement with the seventh gearwheel on the second power transmission shaft and with the fourth gearwheel on the mainshaft.
2. A transmission system according to claim 1, further comprising: an operating device configured to move the eighth intermediate gearwheel to and fro between the disconnecting state in which the eighth intermediate gearwheel is disconnected from the seventh gearwheel on the second power transmission shaft and/or from the fourth gearwheel on the mainshaft, and the connecting state in which the eighth intermediate gearwheel is in engagement with the seventh gearwheel on the second power transmission shaft and with the fourth gearwheel on the mainshaft.
3. A transmission system according to claim 2, wherein the eighth intermediate gearwheel is movable axially between the states thereof.
4. A transmission system according to claim 3, wherein the operating device is configured to move in axial directions for moving the eighth intermediate gearwheel between the states thereof.
5. A transmission system according to claim 4, further comprising the operating device comprises a pneumatic or hydraulic cylinder including a piston rod, and the intermediate wheel shaft is connected to the piston rod of the hydraulic cylinder.
6. A transmission system according to claim 3, further comprising the eighth intermediate gearwheel is movable on an axially fixed intermediate wheel shaft along which the operating device is configured to move the eighth intermediate gearwheel in axial directions to effect movement of the eighth intermediate gearwheel between the states thereof.
7. A transmission system according to claim 1, further comprising the seventh gearwheel is journalled for rotation on the second power transmission shaft, and the seventh gearwheel is connectable for joint rotation with the second power transmission shaft; a clutch device situated on the second power transmission shaft and the clutch device is configured for connecting the seventh gearwheel with the second power transmission shaft.
8. A transmission system according to claim 1, further comprising a range gear unit connecting the mainshaft to the output shaft.
9. A transmission system according to claim 8, further comprising: the first power transmission shaft comprises a countershaft of the transmission system, and the second power transmission shaft comprises a bypass shaft via which at least one of the input shafts can be connected to the output shaft to establish a power transfer path from the at least one input shaft to the output shaft without passing through the range gear unit.
10. A transmission system according to claim 9, further comprising the second power transmission shaft is provided with a ninth gearwheel which is in engagement with a tenth gearwheel situated on the output shaft.
11. A transmission system according to claim 9 further comprising: the range gear unit comprises a planetary gear including a sunwheel and a planet wheel carrier, the mainshaft is connected, for joint rotation with the sunwheel of the planetary gear, the output shaft is connected for joint rotation with the planet wheel carrier of the planetary gear, and the second power transmission shaft extends past, and radially externally to, the planetary gear.
12. A transmission system according to claim 1, further comprising a third power transmission shaft, the first and the third power transmission shafts each comprise a countershaft of the transmission system.
13. A transmission system according to claim 1, further comprising the first and second power transmission shafts each comprise a countershaft of the transmission system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described in more detail below on the basis of embodiment examples with reference to the attached drawings, in which
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(10)
(11) The transmission system 1 comprises a twin-clutch main gear unit 10 and a range gear unit 30. The range gear unit can be put into a low-range state and a high-range state by means of a clutch arrangement 31 which may be provided with synchronising means of known type. The main gear unit 10 comprises a first input shaft 11 and a second input shaft 12 which are mutually parallel and coaxial. The first input shaft 11 extends axially through the second input shaft 12, which is thus situated externally to the first input shaft. The main gear unit 10 comprises also a mainshaft 15 connected via the range gear unit 30 to an output shaft 5 of the transmission system. In the example illustrated the mainshaft 15 and the first input shaft 11 are mutually coaxial.
(12) The transmission system 1 comprises a clutch arrangement 40 for alternate connection of the input shafts 11, 12. This clutch arrangement can be used to connect the input shafts alternately to a driveshaft 2 of a prime mover 3. It comprises a first clutch device 41 by means of which the first input shaft can be put into power-transmitting communication with and be disconnected from the driveshaft 2, and a second clutch device 42 by means of which the second input shaft 12 can be put into power-transmitting communication with and be disconnected from the driveshaft.
(13) In the embodiments illustrated, the range gear unit 30 comprises a planetary gear 32 with a sunwheel 33, planet wheels 34 and a ring gear 35. The planet wheels surround and are in engagement with the sunwheel, while the ring gear surrounds and is in engagement with the planet wheels. The sunwheel is connected to, for joint rotation with, the mainshaft 15. The planet wheels are journalled for rotation in a planet wheel carrier 36 which is connected to, for joint rotation with, the transmission's output shaft 5. The ring gear 35 has internal teeth via which it engages with the planet wheels. The ring gear is movable axially and serves as a connecting means which can be used to put the range gear unit into a low-range state and a high-range state.
(14) By being moved in a first direction the ring gear 35 can be connected to, for joint rotation with, a first clutch means 37 which is connected to, for joint rotation with, a gearbox housing 7, thereby preventing rotation of the ring gear. In this low-range state the planet wheels 34 rotate jointly with the planet wheel carrier 36 relative to the sunwheel 32 and the ring gear 35, and the output shaft 5 rotates at a slower speed than the mainshaft 15.
(15) By being moved in an opposite second direction the ring gear 35 can be connected to, for joint rotation with, a second clutch means 38 which is connected to, for joint rotation with, the mainshaft 15, causing the ring gear to rotate jointly with the mainshaft. In this high-range state the planet wheels 34 and the planet wheel carrier 36 are prevented from rotating relative to the sunwheel 33 and the ring gear 35, and the output shaft 5 consequently rotates at the same speed as the mainshaft 15.
(16) As an alternative, the ring gear 35 might be fixed axially and be in engagement with a coupling sleeve surrounding it which is movable axially for change of gear position in the range gear unit 30 between said low-range state and high-range state.
(17) The transmission system 1 comprises a first power transmission shaft A1 and a second power transmission shaft A2 each configured to convey power from at least one of the first and second input shafts 11, 12 to the mainshaft 15. The first and second power transmission shafts A1, A2 are mutually parallel and are also parallel with the first and second input shafts 11, 12 and the mainshaft 15.
(18) In all the embodiments illustrated the transmission system 1 comprises a first gear combination K1 to convey power from the second input shaft 12 to the first power transmission shaft A1, a second gear combination K2 to convey power from the first input shaft 11 to the first power transmission shaft A1, a third gear combination K3 to convey power from the first power transmission shaft A1 to the mainshaft 15, a fourth gear combination K4 to convey power from the first input shaft 11 to the second power transmission shaft A2, and a fifth gear combination K5 to convey power from the second power transmission shaft A2 to the mainshaft 15.
(19) In the embodiments in
(20) In the embodiment in
(21) The second gear combination K2 comprises in the embodiment in
(22) The third gear combination K3 comprises a third gearwheel K3a situated on, for joint rotation with, the first power transmission shaft A1, and the fifth gear combination K5 comprises a seventh K5a situated on the second power transmission shaft A2. In the embodiments in
(23) In the embodiments in
(24) In the embodiment in
(25) In the embodiments in
(26) In the embodiments in
(27) In the embodiments in
(28) The seventh gear combination K7 and the first gear combination K1 have in common a second gearwheel K17a situated on, for joint rotation with, the second input shaft 12. The seventh gear combination K7 further comprises a gearwheel K7b journalled for rotation on the third power transmission shaft A3. This latter gearwheel K7b is in engagement with said second gearwheel K17a and can be connected to, for rotation with, the third power transmission shaft A3 by means of a clutch device C9 situated on this shaft.
(29) The eighth gear combination K8 and the second gear combination K2 have in common a gearwheel K28a which is situated on, for joint rotation with, the first input shaft 11. The eighth gear combination K8 further comprises a gearwheel K8b journalled for rotation on the third power transmission shaft A3. This latter gearwheel K8b is in engagement with said gearwheel K28a and can be connected to, for rotation with, the third power transmission shaft A3 by means of a clutch device C10 situated on this shaft.
(30) The ninth gear combination K9 comprises a first gearwheel K9a situated on, for joint rotation with, the third power transmission shaft A3, and a second gearwheel K9b journalled for rotation on the mainshaft 15. This latter gearwheel K9b is in engagement with said first gearwheel K9a and can be connected to, for joint rotation with, the mainshaft 15 by means of a clutch device C11 situated on this shaft.
(31) The tenth gear combination K10 comprises a gearwheel K10a situated on, for joint rotation with, the third power transmission shaft A3, and a gearwheel K10b journalled for rotation on the mainshaft 15. This latter gearwheel K10b is in engagement with said gearwheel K10a and can be connected to, for joint rotation with, the mainshaft 15 by means of the aforesaid clutch device C11.
(32) In the embodiment illustrated in
(33) In the embodiment illustrated in
(34) The sixth gear combination K6″ comprises a gearwheel K6a″ situated on, for joint rotation with, the first power transmission shaft A1, and a gearwheel K6b″ journalled for rotation on the mainshaft 15. This latter gearwheel K6b″ is in engagement with said gearwheel K6a″ and can be connected to, for joint rotation with, the mainshaft 15 by means of a clutch device C13 situated on this shaft.
(35) The seventh gear combination K7″ and the first gear combination K1 have in common a second gearwheel K17a″ situated on, for joint rotation with, the second input shaft 12. The seventh gear combination K7″ further comprises a gearwheel K7b″ journalled for rotation on the second power transmission shaft A2. This latter gearwheel K7b″ is in engagement with said second gearwheel K17a″ and can be connected to, for rotation with, the second power transmission shaft A2 by means of a clutch device C9 situated on this shaft.
(36) The eighth gear combination K8″ comprises a gearwheel K8a″ situated on, for joint rotation with, the second power transmission shaft A2, and a second gearwheel K8b″ journalled for rotation on the mainshaft 15. This latter gearwheel K8b″ is in engagement with said gearwheel K8a″ and can be connected to, for joint rotation with, the mainshaft 15 by means of the aforesaid clutch device C13.
(37) In the embodiments illustrated, the main gear unit 10 and the range gear unit 30 are enclosed in a shared gearbox housing 7 but each of them might alternatively be enclosed in a gearbox housing of its own. The first input shaft 11 is journalled for rotation relative to the second input shaft 12, while the second input shaft 12 and the output shaft 5 are journalled for rotation relative to, and protrude from opposite ends of, the gearbox housing 7. The power transmission shafts A1-A3 and the mainshaft 15 are also journalled for rotation relative to the gearbox housing 7. For the sake of clarity, the bearings via which the various shafts are journalled for rotation are not depicted in
(38) In the embodiments illustrated in
(39) In the embodiment illustrated in
(40) In the embodiments illustrated a direct connection can be set up between the first input shaft 11 and the mainshaft 15 by means of one of the clutch devices C6, C7, C14.
(41) Each of the clutch devices C1-C16 may for example take the form of a conventional synchronising clutch or claw clutch of known type or some other suitable type of clutch.
(42) The transmission system according to the invention might of course comprise a main gear unit with fewer or more gear combinations than as depicted in
(43) To engage a reverse gear, a reversing power transfer path between the driveshaft 2 of the engine and the mainshaft 15 of the main gear unit is established via, in this order, the first input shaft 11, the fourth gear combination K4, the second power transmission shaft A2 and the fifth gear combination K5. In the embodiments in
(44) In the embodiments in
(45) The transmission system according to the invention is particularly intended for use in a heavy motor vehicle, e.g. a bus, a tractor unit or a truck.
(46) The invention is of course in no way confined to the embodiments described above, since a multiplicity of possibilities for modifications thereof are likely to be obvious to one skilled in the art without thereby deviating from the invention's basic concept such as defined in the attached claims.