Vibration-damping device
09771996 · 2017-09-26
Assignee
Inventors
Cpc classification
F16F2230/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/376
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/371
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F3/0873
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F1/371
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vibration-damping device wherein a concave groove is provided on an opposing face of at least one of first and second stopper portions to another. An inner protrusion is formed on a rubber buffer layer overlapped with the opposing face so as to be inserted into the concave groove, and both sides of the inner protrusion in a lengthwise direction of the concave groove are free end faces. An outer protrusion is formed at a formation part of the inner protrusion on the rubber buffer layer so as to protrude outward from the concave groove A displacement regulating portion with a lower surface height than that of a distal end face of the outer protrusion is provided on the rubber buffer layer covering an area of the opposing face located away from the concave groove to both sides in a widthwise direction.
Claims
1. A vibration-damping device comprising: first and second mounting members; a main rubber elastic body connecting the first and second mounting members to each other; first and second stopper portions arranged opposite to each other in a direction of relative displacement of the first and second mounting members; a rubber buffer layer via which the first and second stopper portions abut against each other; a concave groove being provided on an opposing face of at least one of the first and second stopper portions to another; an inner protrusion being formed on the rubber buffer layer overlapped with the opposing face so as to be inserted into the concave groove, both end faces of the inner protrusion in a lengthwise direction of the concave groove being free end faces; an outer protrusion being formed at a formation part of the inner protrusion on the rubber buffer layer so as to protrude outward from the concave groove; and a displacement regulating portion with a lower surface height than that of a distal end face of the outer protrusion, the displacement regulating portion being provided on the rubber buffer layer and covering an area of the opposing face located away from the concave groove to both sides of the concave groove in a widthwise direction of the concave groove.
2. The vibration-damping device according to claim 1, wherein the rubber buffer layer is overlapped with the at least one of the first and second stopper portions in a non-adhesive manner at least at the inner protrusion.
3. The vibration-damping device according to claim 1, wherein the inner protrusion abuts against an inner face of the concave groove.
4. The vibration-damping device according to claim 1, wherein a dimension of the outer protrusion is made smaller than that of the inner protrusion in the widthwise direction of the concave groove.
5. The vibration-damping device according to claim 1, wherein the outer protrusion comprises a plurality of linear ridges extending in the lengthwise direction of the concave groove.
6. The vibration-damping device according to claim 1, wherein the outer protrusion is formed with a smaller rubber volume than that of the inner protrusion.
7. The vibration-damping device according to claim 1, wherein the outer protrusion is formed in a tapered shape.
8. The vibration-damping device according to claim 1, wherein the displacement regulating portion is formed so as to expand with a constant thickness dimension on the opposing face.
9. The vibration-damping device according to claim 1, wherein the concave groove extends continuously across both ends of the opposing face of the at least one of the first and second stopper portions, and both lengthwise sides of the concave groove open at the both ends of the opposing face.
10. The vibration-damping device according to claim 1, further comprising: an inner side bracket being attached to the first mounting member; and an outer side bracket being attached to the second mounting member so as to spacedly cover an outside of the inner side bracket, wherein the first stopper portion is constituted by the inner side bracket and the second stopper portion is constituted by the outer side bracket, while the inner side bracket includes the concave groove and the rubber buffer layer.
11. The vibration-damping device according to claim 10, wherein the outer side bracket includes a gate-shaped member so as to cover an outside of the first mounting member, and the inner side bracket includes an insertion portion, the insertion portion of the inner side bracket is located within the gate-shaped member of the outer side bracket, and the rubber buffer layer is constituted by a rubber buffer member, and is installed on the inner side bracket while covering the insertion portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS FOR CARRYING OUT THE INVENTION
(20) Embodiments of the present invention will be described below in reference to the drawings.
(21) First,
(22) Explaining in detail, the mount body 12 has a structure where the first mounting member 18 and the second mounting member 20 are connected to each other by a main rubber elastic body 22.
(23) Explaining in further detail, the first mounting member 18 is a high-rigidity member having an approximate shape of a circular block and formed of a metal material such as iron, aluminum alloy or the like. Also, in the midpoint of the first mounting member 18 in the radial direction, a screw hole 24 is formed extending in the up-down direction and opening to the top face. Furthermore, at the top end of the first mounting member 18, a flange 26 is integrally formed in an annular shape. Then, the top end face of the first mounting member 18 is made to include the top face of the flange 26 to make a flat outer end face 28 with a large-diameter extending in the axis-perpendicular direction of the mount body.
(24) Meanwhile, the second mounting member 20 is made in an approximate shape of a thin and large-diameter circular cylinder and formed of a similar material to that of the first mounting member 18 having high rigidity. The bottom end of the second mounting member 20 is made into an annular bottom portion 30 that is bent toward the inner circumference.
(25) Then, the first mounting member 18 and the second mounting member 20 are arranged in such a way that the first mounting member 18 is placed above the second mounting member 20 away therefrom being elastically connected thereto by the main rubber elastic body 22.
(26) The main rubber elastic body 22 is made in an approximate shape of a thick, large-diameter truncated cone, and a central recess 32 is formed on the end face of the larger-diameter side thereof to open downward. Also, the first mounting member 18 is inserted into the end face of the smaller-diameter side of the main rubber elastic body 22 and bonded thereto by vulcanization, while the inner peripheral face of the second mounting member 20 is overlapped with the outer peripheral face of the large-diameter side end to be bonded thereto by vulcanization. In the present embodiment, the main rubber elastic body 22 is made into an integral vulcanization molded product provided with the first mounting member 18 and the second mounting member 20.
(27) In the present embodiment, the inner side bracket 14 shown in
(28) The inner side bracket 14 is in an approximate shape of a thick plate and a bolt hole 34 is formed on the base side (to the left in
(29) Furthermore, a concave groove 46 is formed on the outer peripheral face of the inner side bracket 14. Especially in the present embodiment, the pair of concave grooves 46, 46 are formed on both sides across the bolt hole 34 in the widthwise direction (left-right direction in
(30) Then, as shown in
(31) Meanwhile, the outer side bracket 16 is attached to the second mounting member 20 of the mount body 12. As shown in
(32) The gate-shaped member 52 has a pair of leg parts 54, 54 that are positioned opposite to each other extending nearly in the up-down direction and a beam part 56 that connects the top end of these leg parts 54, 54. Then, the gate-shaped member 52 is arranged so as to straddle over the upper opening of the fitting portion 50 in the radial direction by placing the bottom end of the pair of leg parts 54, 54 overlapped with the opposing top end faces of the fitting portion 50.
(33) A reinforcing rib 58 is integrally formed with the gate-shaped member 52 at one of the edges thereof in the widthwise direction (left-right direction in
(34) Also, on the other side of the gate-shaped member 52 in the widthwise direction (left side in
(35) Furthermore, the bottom end of the leg parts 54, 54 of the gate-shaped member 52 are overlapped and fixed to the abutting part 68 of the side wall member 64, while the other side of the opening edge of the gate-shaped member 52 in the widthwise direction (left-side in
(36) Moreover, a plurality of connecting members 72 are welded and fixed to the outer peripheral face of the fitting portion 50 of the outer side bracket 16 extending downward. At the bottom end of each connecting member 72, a mounting part 74 is formed, and the outer side bracket 16 is to be mounted to a vehicular body using a bolt hole 76 on each mounting part 74. As evident from the description above the outer side bracket 16, in the present embodiment, is configured by having the fitting portion 50, gate-shaped member 52, side wall member 64 and connecting member 72 fixed to each other by welding or the like.
(37) Then, in the engine mount 10 of the present embodiment, the first stopper portion and the second stopper portion positioned opposite to each other at a given distance in the up-down direction of
(38) In the present embodiment, the rubber buffer layer described above is composed of a rubber buffer member 80 attached to the inner side bracket 14. The rubber buffer member 80, as shown in
(39) The rubber buffer member 80, made in an approximate shape of a hollow rectangular bag as a whole, has a peripheral wall 82 that is to be overlapped with the outer peripheral face (distal end face and both side faces) of the insertion portion 81 of the inner side bracket 14 in the circumferential direction, an upper wall 84 provided to cover the upper opening of the peripheral wall 82 to be overlapped with the top face of the insertion portion 81, and a lower wall 86 provided to cover the lower opening of the peripheral wall 82 to be overlapped with the bottom face of the insertion portion 81.
(40) The peripheral wall 82 is composed of three side walls 88a, 88b and 88c each in an approximate shape of a plate. The side wall 88a to be overlapped with the distal end face of the insertion portion 81 is formed with a through hole 90, which functions to bleed air at the time of mounting the rubber buffer member 80 and to adjust the spring characteristics thereof. Also, on the upper wall 84, a through hole 92 is formed at a position corresponding to the large-diameter recess 36, while on the lower wall 86, an opening window 94 is formed for directly overlapping the insertion portion 81 with the first mounting member 18.
(41) Furthermore, on each inner face of the side walls 88b, 88c of the rubber buffer member 80, an inner protrusion 96 is integrally formed so as to protrude to inside the rubber buffer member 80. Each of the inner protrusions 96, 96 has a position and shape that is allowed to be inserted into the respective one of the concave grooves 46, 46 formed in the inner side bracket 14 when the rubber buffer member 80 is mounted to the inner side bracket 14. Especially in the present embodiment, the inner protrusions 96, 96 are formed all the way from the upper wall 84 to the bottom end, and each of the inner protrusions 96, 96 is made in a shape and size to abut against each inner face of the concave grooves 46, 46 so that the inner protrusions 96, 96 can be attached to the respective concave grooves 46, 46 to fill up the space therein. Both end faces of each inner protrusion 96 in the lengthwise direction (up-down direction) of the concave groove 46 are not overlapped with the inner face of the concave groove 46 so as to be free surfaces that cannot be directly affected by restraining forces of the inner side bracket 14.
(42) In addition, in the present embodiment, an outer protrusion 98 protruding out from the rubber buffer member 80 is formed on each of the outer faces of the side walls 88b, 88c at a position corresponding to the inner protrusion 96 on each inner face. Furthermore, on the side walls 88b, 88c of the rubber buffer member 80, the area located away from the concave groove 46 to both sides in the widthwise direction thereof is provided with a displacement regulating portion with a lower surface height than that of the distal end face of the outer protrusion 98. That is, in the present embodiment, the displacement regulating portion is configured by the area of the side walls 88b, 88c overlapped with the face on the inner side bracket 14 located away from the concave groove 46 to both sides thereof, and such displacement regulating portion is formed with a nearly constant thickness dimension.
(43) In other words, as shown in
(44) Also, each outer protrusion 98 has its dimension γ in the widthwise direction of the concave groove 46 made smaller than the dimension δ of the inner protrusion 96 (see
(45) In the present embodiment, a number of grain protrusions 104 are formed on the top face of the upper wall 84 and the bottom face of the lower wall 86 in the rubber buffer member 80. The grain protrusion 104, preferably made with a smaller cross-section than the linear ridge 100, is provided to reduce the striking noise at the abutment impact.
(46) Then, the rubber buffer member 80 with the structure described above is positioned and retained under a condition of covering the insertion portion 81 of the inner side bracket 14 to be installed thereto, by having the inner protrusions 96, 96 inserted into the concave grooves 46, 46. In the present embodiment, the rubber buffer member 80 is not adhered to the inner side bracket 14 but installed thereto using the elasticity of the rubber buffer member 80.
(47) In the engine mount 10 described above, the outer side bracket 16 and the inner side bracket 14 are arranged opposite to each other at a given distance under a condition of being mounted to a vehicle in which the shared support load of the power unit is applied to the engine mount in the up-down direction. Then, if excessive external forces such as large vibration, impact load or the like are applied to the engine mount 10 due to centrifugal forces and road inputs at the time of cornering during driving, the stopper function is expected to work in a buffering manner by having the inner side bracket 14 and the outer side bracket 16 abut against each other via the rubber buffer member 80. More specifically, when large external forces are applied in the up-down direction, for example, the stopper function in the bound direction is exerted by the abutment between the near-middle portion of the inner side bracket 14 in the lengthwise direction and the abutting part 68 of the outer side bracket 16 via the lower wall 86 of the rubber buffer member 80, while the stopper function in the rebound direction is exerted by the abutment between the insertion portion 81 of the inner side bracket 14 and the beam part 56 of the outer side bracket 16 via the upper wall 84 of the rubber buffer member 80.
(48) Furthermore, when large external forces are applied in the left-right direction of
(49) Here, the inner protrusion 96 and the outer protrusion 98 are formed on the side wall 88b/88c of the rubber buffer member 80, and a significant rubber volume is ensured by cooperation between the inner and outer protrusions 96, 98, while a free surface on both sides of the inner protrusion 96 in the lengthwise direction is secured so that the degree of freedom in deformation is favorably given to compressive deformation between the abutting faces in the pressure-contact direction. This activates significant functions of energy absorption and attenuation, thus enabling to obtain an excellent buffer effect due to soft spring characteristics. Especially, since the outer protrusion 98 with a smaller cross-section than that of the inner protrusion 96 is first brought in contact with the opposing face, the spring characteristics in the initial stage of contact can be made soft enough, thereby mitigating the striking noise and impact at the initial contact more effectively.
(50) Moreover, on the rubber buffer member 80, the area outside the concave groove 46 on both sides thereof is made to be a displacement regulating portion, and if larger external forces than those of the load range where only the stopper function by the aforementioned inner and outer protrusions 96, 98 is exerted, relative displacement between the power unit and the vehicular body can surely be restricted by abutting the inner side bracket 14 against the outer side bracket 16 via the displacement regulating portion made thinner than the inner and outer protrusions 96, 98.
(51) Especially in the present embodiment, since the rubber buffer member 80 is installed to the inner side bracket 14 in an non-adhesive manner, the buffer effect of the rubber buffer member 80 can be exerted more effectively in the various stopper functions described above under a condition of high durability.
(52) Also, in the present embodiment, since the inner protrusion 96 is abutted against the bottom face of the concave groove 46 to be assembled thereto from the beginning, abnormal noise and impact caused by the inner protrusion 96 hitting against the bottom face of the concave groove 46 can be avoided when the stopper function is activated.
(53) Next,
(54) Also in the present embodiment, an inner protrusion 108 is formed on each inner face of the side walls 88b and 88c of the rubber buffer member 106, while an outer protrusion 110 is formed at positions corresponding to the inner protrusion 108 on each outer face of the side walls 88b, 88c. In the present embodiment, the outer protrusion 110 is made as one linear ridge extending in the lengthwise direction of the concave groove 46. The outer protrusion 110 is tapered on both sides in the widthwise direction with an approximate trapezoidal cross-section extending from the side walls 88b, 88c. Therefore, the outer protrusion 110 of the present embodiment is formed in a tapered shape with its width dimension gradually reducing from the base toward the tip end.
(55) Under these circumstances, as to the outer protrusion 110 of the present embodiment as shown in
(56) In the present embodiment, as is the case with the first embodiment, an excellent buffer function can be obtained based on the elastic deformation of the inner protrusion 108 and the outer protrusion 110, and the same effect as in the first embodiment can be achieved using the rubber buffer member 106 of the present embodiment, and therefore, various effects similar to those of the first embodiment can be produced in the engine mount of the present embodiment that adopts the rubber buffer member 106.
(57) Embodiments of the present invention have been described in detail above, but the present invention is not limited to those specific descriptions. For example, in one of the previous embodiments, the concave groove 46 has open ends on both sides in the lengthwise direction. However, even if the concave groove 46 itself is not open in the lengthwise direction, end faces having free surfaces can be formed within the concave groove 46 by having the inner protrusion that is inserted into the concave groove made in a length short of reaching the end faces of the concave groove 46 in the lengthwise direction.
(58) Also, it is possible to give the inner or outer protrusion of the rubber buffer layer a structure with variable heights in the lengthwise direction of the concave groove, or to make it composed of a plurality of protrusions independent from each other in the lengthwise direction of the concave groove, which can ensure the degree of freedom in tuning the stopper functions to meet the required characteristics. In addition, it is also possible to form the inner protrusion with a plurality of linear ridges extending in the lengthwise direction of the concave groove, or to form the outer protrusion with three or more linear ridges extending in the same direction.
(59) Furthermore, in the embodiments described above, aspects of the engine mount were shown as a vibration-damping device relating to the present invention, but the vibration-damping device relating to the present invention is not limited to the engine mount but also can be applied to the body mount, suspension support, sub-frame mount and so forth. Also, specific shapes of the inner side bracket and the outer side bracket are not limited to those of the embodiments described above, and it is also possible to configure the outer side bracket, for example without providing the side wall member 64. Moreover, the inner side bracket and the outer side bracket are not essential in the present invention, and it is possible to directly provide the first or second mounting member with the first or second stopper portion.
(60) In addition, it is also possible to configure the stopper mechanism in the up-down direction with a different member from that of the stopper mechanism in the widthwise direction (front-rear direction of the vehicle in the embodiments described above).
KEYS TO SYMBOLS
(61) 10: Engine mount (vibration-damping device); 14: Inner side bracket; 16: Outer side bracket; 18: First mounting member; 20: Second mounting member; 22: Main rubber elastic body; 46: Concave groove; 80, 106: Rubber buffer member (rubber buffer layer); 81: Insertion portion; 88b, 88c: Side wall (displacement regulating portion); 96, 108: Inner protrusion; 110: Outer protrusion; 100: Linear ridge.