Device for pressing a gear rack against a pinion
09815489 · 2017-11-14
Assignee
Inventors
Cpc classification
B62D3/123
PERFORMING OPERATIONS; TRANSPORTING
F16H2055/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19623
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A device for pressing a rack against a pinion, comprises a housing, a thrust piece which is shiftably guided in the housing along a pressing axis, a bearing element which can axially be fixed at the housing, an axially pressurized force introduction member, and wedge members which each support on the thrust piece, on the bearing element and on the force introduction member, wherein at least three wedge members uniformly distributed in circumferential direction are provided, and wherein the force introduction member urges the wedge members radially to the outside and the thrust piece axially away from the bearing element.
Claims
1. A device for pressing a rack against a pinion comprising a housing, a thrust piece which is shiftably guided in the housing along a pressing axis, a bearing element which can axially be fixed at the housing, an axially pressurized force introduction member, and wedge members which each are supported on the thrust piece, on the bearing element and on the force introduction member, wherein at least three wedge members uniformly distributed in a circumferential direction are provided, wherein the force introduction member urges the wedge members radially to the outside and the thrust piece axially away from the bearing element; wherein the thrust piece, the wedge members and the force introduction member are separate and distinct components; wherein the wedge members are moveable relative to each other; and the wedge members only move radially to the outside, wherein the movement radially to the outside of the wedge members is introduced by the force introduction member when the rack is pressed against the pinion.
2. The device according to claim 1, wherein the wedge members are made of plastics.
3. The device according to claim 1, wherein two wedge members adjacent in the circumferential direction each are connected by a flexible coupling element.
4. The device according to claim 3, wherein the wedge members and the coupling element are formed integrally.
5. The device according to claim 1, wherein axially between the bearing element and the thrust piece an element elastic in an axial direction is provided.
6. The device according to claim 1, wherein the force introduction member includes a cone portion with which it supports on substantially complementarily formed contact surfaces of the wedge members.
7. The device according to claim 1, wherein an end face of the thrust piece facing the wedge members includes a cone-shaped portion on which substantially complementarily formed contact surfaces of the wedge members are supported.
8. The device according to claim 1, wherein a spring element is provided, which are supported on the force introduction member and on the thrust piece, so that the force introduction member is axially urged away from the thrust piece.
9. The device according to claim 1, wherein a spring element is provided, which are supported on the force introduction member and on the bearing element, so that the force introduction member is axially urged away from the bearing element.
10. The device according to claim 1, wherein, as seen radially from inside to outside, the wedge members flare in a wedge-like manner in an axial direction.
11. The device according to claim 1, wherein a supporting element is provided, which limits a backward movement of the thrust piece.
12. A rack-and-pinion steering system for motor vehicles comprising a housing, a rack shiftably mounted in the housing, a pinion which engages with the rack, and the device according to claim 1, which urges the rack against the pinion.
13. A device for pressing a rack against a pinion comprising a housing, a thrust piece which is shiftably guided in the housing along a pressing axis, a bearing element which can axially be fixed at the housing, an axially pressurized force introduction member, and wedge members which each are supported on and continually contact the thrust piece, the bearing element and the force introduction member, wherein at least three wedge members uniformly distributed in a circumferential direction are provided, wherein the force introduction member urges the wedge members radially to the outside and the thrust piece axially away from the bearing element; wherein the thrust piece, the wedge members and the force introduction member are separate and distinct components; and the wedge members only move radially to the outside, wherein the movement radially to the outside of the wedge members is introduced by the force introduction member when the rack is pressed against the pinion.
14. The device according to claim 13, wherein the wedge members are made of plastics.
15. The device according to claim 13, wherein the wedge members are movable relative to each other.
16. The device according to claim 13, wherein two wedge members adjacent in the circumferential direction each are connected by a flexible coupling element.
17. The device according to claim 16, wherein the wedge members and the coupling element are formed integrally.
18. The device according to claim 13, wherein axially between the bearing element and the thrust piece an element elastic in an axial direction is provided.
19. The device according to claim 13, wherein the force introduction member includes a cone portion with which it supports on substantially complementarily formed contact surfaces of the wedge members.
20. The device according to claim 13, wherein an end face of the thrust piece facing the wedge members includes a cone-shaped portion on which substantially complementarily formed contact surfaces of the wedge members are supported.
21. The device according to claim 13, wherein a spring element is provided, which are supported on the force introduction member and on the thrust piece, so that the force introduction member is axially urged away from the thrust piece.
22. The device according to claim 13, wherein a spring element is provided, which are supported on the force introduction member and on the bearing element, so that the force introduction member is axially urged away from the bearing element.
23. The device according to claim 13, wherein, as seen radially from inside to outside, the wedge members flare in a wedge-like manner in an axial direction.
24. The device according to claim 13, wherein a supporting element is provided, which limits a backward movement of the thrust piece.
25. A rack-and-pinion steering system for motor vehicles comprising a housing, a rack shiftably mounted in the housing, a pinion which engages with the rack, and the device according to claim 13, which urges the rack against the pinion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(5)
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DETAILED DESCRIPTION OF THE INVENTION
(11)
(12) The housing 12 of the pressing device 18 in the present case is designed integrally with the housing 12 of the rack-and-pinion steering system 10. Alternatively, however, the pressing device 18 also can include a housing 12 which then is attached to a separate housing of the rack-and-pinion steering system 10.
(13) The device 18 for pressing the rack 14 against the pinion 16 comprises the housing 12, a thrust piece 20 which is shiftably guided in the housing 12 along a pressing axis A, a bearing element 22 which can axially be fixed at the housing 12, an axially pressurized force introduction member 23 as well as several wedge members 24 which each support on the thrust piece 20, on the bearing element 22 and on the force introduction member 23.
(14) The pressing axis A in essence extends vertically, i.e. radially to a rack axis Z. In addition, the pinion 16 and the thrust piece 20 are arranged on opposite sides of the rack 14 such that an axis of rotation R of the pinion 16 and the pressing axis A of the pressing device 18 intersect each other. Alternatively, however, the pinion 16 and the thrust piece 20 also can be arranged such that the axis of rotation R and the pressing axis A are offset to each other.
(15) To ensure centering of the wedge members 24 relative to the thrust piece 20 and to the force introduction member 23, at least three wedge members 24 generally are provided, which are uniformly distributed in circumferential direction 26, wherein the force introduction member 23 both urges the thrust piece 20 axially away from the bearing element 22 and urges the wedge members 24 radially to the outside.
(16) For this purpose, the force introduction member 23 includes a cone portion 28 with which it supports on the substantially complementarily formed contact surfaces 30 of the wedge members 24. When the force introduction member 23 is axially urged against the wedge members 24, the same hence are pressurized not only axially, but also radially to the outside.
(17) The thrust piece 20 also includes a cone-shaped thrust-piece portion on a side facing the wedge members 24. Concretely, an end face 32 of the thrust piece 20 facing the wedge members 24 according to
(18)
(19) In the present case, the wedge members 24 and the coupling elements 36 are made of plastics and formed integrally as wedge member unit 38.
(20) This integrally formed wedge member unit 38 considerably simplifies the assembly of the pressing device 18, since the wedge members 24 need not be positioned individually in the housing 12.
(21) The pressing device 18 furthermore comprises a spring element 40 which supports on the force introduction member 23 and on the bearing element 22, so that the force introduction member 23 is axially urged away from the thrust piece 20. In the present case, the spring element 40 is a compression spring formed as coil spring, which extends in axial direction and provides a desired axial pressing force F.sub.pressure.
(22) With reference to
(23) In an assembled state of the pressing device 18 according to
(24) In the present case, the bearing element 22 is of the multipart type and comprises an outer ring 44 as well as an inner lid 46.
(25) In the exemplary embodiment according to
(26) The outer ring 44 of the bearing element 22 adjoins contact surfaces 45 of the wedge members 24 and forms an axial bearing for the wedge members 24.
(27) To hold the thrust piece 20 and the wedge members 24 or the wedge member unit 38 in the opening 42 of the housing 12, the outer ring 44 of the bearing element 22 is attached to the housing 12. For this purpose, an external thread of the outer ring 44 is screwed into an internal thread of the opening 42, so that the outer ring 44 of the bearing element 22 is adjustable in axial direction relative to the housing 12.
(28) Axially between the bearing element 22, concretely the outer ring 44 of the bearing element 22, and the thrust piece 20 an element 50 elastic in axial direction is provided. According to
(29) According to
(30) As elastic element 50, a disk spring for example can also be used as an alternative to the O-ring. The compliance within the pressing device 18 possibly is sufficient already to compensate certain dimensional tolerances in the steering gear of the rack-and-pinion steering system 10, so that no elastic element 50 is necessary.
(31) The outer ring 44 of the bearing element 22 usually is screwed in up to a fixed stop 52 in the housing 12. This stop 52 is chosen such that the thrust piece 20 and the wedge members 24 (or the wedge member unit 38) still have a certain backlash in axial direction.
(32) In a further assembly step, the force introduction member 23 and the spring element 40 are inserted into the opening 42 of the housing 12 and attached to the housing 12 by means of the inner lid 46 (cf.
(33) In the present exemplary embodiment, an external thread of the inner lid 46 therefore is screwed into an internal thread of the outer ring 44. When the inner lid 46 is screwed in, the spring element 40 is pretensioned, so that it axially urges the force introduction member 23 against the wedge members 24. For example, the inner lid 46 is screwed into the outer ring 44 until a predetermined torque is reached, which corresponds to a desired pressing force F.sub.pressure.
(34) Since the force introduction member 23 with its cone portion 28 rests against the substantially complementarily formed contact surfaces 30 of the wedge members 24, the wedge members 24 also are urged radially to the outside by a force F.sub.radial as a result of the axial pressing force F.sub.pressure.
(35) The radial force F.sub.radial shifts the wedge members 24 to the outside, until it is compensated by increasing frictional forces, wherein here primarily the compression of the elastic element 50 and the resulting increase in the surface pressure between the wedge members 24 and the thrust piece 20 is to be mentioned.
(36) When this equilibrium of forces is reached, the elastic element 50 between the wedge members 24 and the outer ring 44 preferably provides the above-mentioned, specified axial backlash, i.e. a certain axial distance for compensating dimensional tolerances in the steering gear.
(37)
(38) The force introduction member 23 now is provided between the wedge members 24 and the thrust piece 20, as seen in axial direction, and not, like in the embodiment according to
(39) Due to this change in construction, the spring element 40 no longer needs to be accommodated in the bearing element 22, so that the bearing element 22 can be designed more compact in axial direction.
(40) Due to this axially more compact design of the bearing element 22, it is possible to increase the axial dimension of the thrust piece 20 with the same installation space requirement, whereby its axial guidance in the housing 12 is improved. Since for the axial guidance a cylindrically shaped outer jacket of the thrust piece 20 is sufficient, the recess 48 for accommodating the spring element 40 can easily be formed in the interior of the thrust piece 20.
(41) According to
(42)
(43) The bearing element 22 is formed integrally in this embodiment and is screwed into the housing opening 42 by means of a suitable tool 54. For this purpose, an external thread is provided at the bearing element 22 and a complementary internal thread at the opening 42 of the housing 12. To initially prevent a radial load of the wedge members 24 during assembly, the tool 54 includes a mandrel 56 which extends through an opening 58 in the bearing element 22 and engages an axial tab 60 of the force introduction member 23. Correspondingly, a predetermined torque can be applied onto the tool 54, in order to subsequently adjust a desired normal position by selectively turning back the bearing element 22.
(44) After removing the tool 54, the mandrel 56 no longer is an axial bearing for the force introduction member 23, so that the cone portion 28 of the force introduction member 23 supports on the wedge members 24 and urges the same radially to the outside (
(45) Analogous to the embodiment according to
(46) According to
(47) According to
(48) As seen radially from the inside to the outside, the wedge members 24 initially conically flare in axial direction and then again reduce their axial dimension (see
(49) For the individual components of the pressing device 18 a suitable material is chosen, depending on the occurring stress and the manufacturing expenditure.
(50) The bearing element 22 according to
(51) The force introduction member 23 on the other hand is a turned steel part, and depending on the occurring load and the desired friction value a plastic version also is conceivable. In any case, a cone angle α of the force introduction member 23 can be adapted to the respective marginal conditions and requirements with little effort.
(52) The wedge members 24, which in some exemplary embodiments also can form a wedge member unit 38, preferably are fabricated of plastics. In the simplest case a cone ring is turned from the plastic, which subsequently is radially cut up into wedge segments. With this turned part, too, the cone angle α and a cone angle β can easily be adapted to individual specifications.
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(54) The two embodiments of the pressing device 18 merely differ by the construction of the thrust piece 20, which in
(55) The insert 66 is axially movably mounted in the base body 64 and in axial direction supports on the base body 64 via the elastic element 50.
(56) According to
(57) According to
(58) Since the elastic element 50 according to
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(60)
(61) In
(62) The embodiment according to
(63) Against the supporting element 90 a supporting surface 92 can rest, which is provided on the side of the insert 66 facing the bearing element 22. In the initial state, which is shown in
(64) The supporting element 90 has two functions. During assembly, it first of all can be used for adjusting the predetermined elastic backlash with little effort. First of all, the bearing element 22 is maximally screwed into the housing 12, until all elements (from the bearing element via the insert 66 up to the thrust piece 20) are “on block”. The bearing element 22 then is screwed back by a predetermined angle, whereby the predetermined elastic backlash is obtained (see the region marked with “S” between the insert 66 and the thrust piece 20).
(65) The second function of the supporting element 90 consists in that it represents a limitation for the maximum backward movement of the insert 66 on overload. Independent of the state of wear of the wedge members 24 and a possible evasive movement of the wedge members 24 towards the inside, the supporting element 90 limits the extent to which the insert 66 can maximally be urged away from the rack 14 in direction of the bearing element 22.
(66)
(67) The behavior of the pressing device 18 according to the prior art (cf.
(68) On the other hand, the behavior of an inventive pressing device 18 with cone angles α≈20° and β≈30° is represented with reference to a curve 76 (for a new rack-and-pinion steering system 10) and with reference to a curve 77 (for a rack-and-pinion steering system 10 with certain wear).
(69) Finally, the behavior of an inventive pressing device 18 with cone angles of α≈40°, β≈10° is represented with reference to a curve 78 (for a new rack-and-pinion steering system 10) and with reference to a curve 79 (for a rack-and-pinion steering system 10 with certain wear).
(70) The diagram according to
(71) Due to the pressing device 18 according to the invention, undesired large displacements of the thrust piece 20 only occur in the force region 72, which already indicates a peak load usage of the rack-and-pinion steering system 10 (cf. curves 76, 77). The cone angles α, β are chosen such that in the force region 72 a radial movement of the wedge members 24 is possible and thus blocking of the rack 14 or an undesired high rack friction is reliably prevented.
(72) As curve 96 the displacement is shown for the embodiment according to
(73) Alternatively, with a suitable adjustment of the cone angles α, β, the respectively desired pressing force F.sub.pressure, and the respective friction between the force introduction member 23 and the wedge members 24, the wedge members 24 and the thrust piece 20 as well as between the wedge members 24 and the bearing element 22 large thrust piece displacements even can be prevented in the force region 72 (peak load usage of the rack-and-pinion steering system 10) (cf. curves 78, 79). In such a case, the axial backlash of the thrust piece 20 remains at a constantly low level and also is largely uninfluenced by wear phenomena in the rack-and-pinion steering system 10. Advantageously, the driver therefore perceives no undesired change in the steering behavior over almost all load cases acting on the rack-and-pinion steering system 10 (cf. largely constant course of the curves 78, 79 between 600 N and 7000 N) and over the entire period of use of the pressing device 18 (cf. largely identical course of the curves 78 and 79).
(74) The wear occurring in the rack-and-pinion steering system 10, for example in a sliding layer 80 of the thrust piece 20, is compensated in the inventive pressing device 18 by a displacement of the wedge members 24 radially to the outside. A certain, very well desired extent s of axial displacement of the thrust piece 20 is ensured by the elastic element 50 or an otherwise present elasticity in the region of the pressing device 18, and thus the dimensional tolerances occurring in the toothing region can be compensated in terms of design.
(75) In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been explained and illustrated in its preferred embodiments. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit scope.