Passive mattress encasement
09814324 · 2017-11-14
Assignee
Inventors
Cpc classification
Y10T29/49817
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A passive mattress encasement is formed to encapsulate a mattress and includes a top panel, a bottom panel and multiple side panels. One or more of the side panels are zippered together. The un-zippered side panels fixedly connect the top panel to the bottom panel. The underside of the top panel and optionally the inside of the side panels may be coated with a waterproof coating to form a waterproof membrane. The encasement is configured to facilitate rotation of the mattress. Optional straps may be provided, fixedly attached to the encasement. The straps allow the encasement to be snugged against the mattress to enable the encasement to be used with a relatively wide range of mattress sizes and still provide a snug fit.
Claims
1. An encasement for a mattress or foundation comprising: a top panel defining an exterior surface and an interior surface; a bottom panel having an interior surface and a non-slick exterior surface, said interior surface of said bottom panel formed at least in part with a slick surface relative to said non-slick exterior surface of said bottom panel to facilitate movement of said mattress with respect to said bottom panel, said non-slick surface being substantially coextensive with said exterior surface of said bottom panel; a plurality of side panels forming an encasement with said top panel and said bottom panel, said plurality of side panels including at least one separable side panel, said at least one separable side panel defining a separable upper portion and a separable lower portion, said separable upper portion attached to said top panel and said separable lower portion connected to said bottom panel; and a zipper for attaching said separable upper portion to said separable lower portion of said one or more separable side panels in a normal mode of operation or alternatively at least partially detaching said separable upper side panel portion from said separable lower side panel portion of said one or more separable side panels in an alternate mode of operation to enable at least a portion of said top panel to be at least partially removed from said mattress or foundation to enable movement of said mattress or foundation with respect to said slick surface on said interior surface of said bottom panel.
2. The encasement as recited in claim 1, wherein said top panel, bottom panel and at least one of said plurality of side panels are made from a launderable material.
3. The encasement as recited in claim 1, wherein said top panel, bottom panel and at least one of said side panels are made from encasement material or a material commonly used for mattress protectors, as well as conventional bedding material.
4. The encasement as recited in claim 1, wherein said exterior surface of said top panel is made from a launderable material and said interior surface is formed from a waterproof material.
5. The encasement as recited in claim 1, wherein said separable upper portion and said separable lower portion of said at least one separable side panel are formed as continuous strips.
6. An encasement for a mattress or foundation comprising: a top panel defining an exterior surface and an interior surface; a bottom panel having an interior surface and a non-slick exterior surface, said interior surface of said bottom panel formed at least in part with a slick surface relative to said non-slick exterior surface of said bottom panel to facilitate movement of said mattress with respect to said bottom panel, said non-slick surface being substantially coextensive with said exterior surface of said bottom panel; four side panels forming an encasement with said top panel and said bottom panel, said four side panels formed as four separable side panels, each separable side panel defining a separable upper portion and a separable lower portion, said separable upper portions connected to said top panel and said separable lower portions connected to said bottom panel; and a zipper for attaching and detaching said separable upper portions relative to said separable lower portions of all of said four side panels to enable the top and separable upper portions to be removed from the encasement on all four sides.
Description
DESCRIPTION OF THE DRAWING
(1) These and other advantages of the present invention will be readily understood with reference to the following specification and attached drawing wherein:
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DETAILED DESCRIPTION
(45) The present invention relates to a passive encasement which can be relatively easily installed or removed over a mattress supported by a foundation. The encasement is formed to encapsulate a mattress and includes a top panel, a bottom panel and four side panels and a conventional, or alternatively, a non-conventional, zipper and zipper enclosure, as well as zippers and zipper enclosures typically used for encasements (hereinafter “zipper”). As used herein, a side panel is understood to mean those portions or the encasement that contact the side panels of the mattress when the encasement is installed. One or more of the side panels are zippered together. In embodiments in which one, two, or three panels are zippered together, the un-zippered side panel(s) may be configured to fixedly connect the top panel to the bottom panel. The top and bottom panels, as well as the side panels, may be made from a conventional encasement material or a material commonly used for mattress protectors, as well as conventional bedding material, as described above. The underside of the top panel and optionally the inside of the side panels may be coated with a waterproof coating, such as polyurethane, to form a waterproof membrane.
(46) In alternative embodiments, the bottom panel may be formed to attach directly to the side panels of the encasement. In this embodiment, the top panel and side panels may be integrally formed and zipper directly to the bottom panel.
(47) In accordance with an important aspect of the invention, the bottom panel is formed with a slick interior surface and a non-slick exterior surface. The exterior non-slick surface allows a mattress to be rotated without affecting the position of an underlying bed skirt in applications in which a bed skirt is covering the foundation while the slick interior surface facilitates rotation of the mattress. The present invention also facilitates installation and removal of the encasement over a mattress or a foundation, such as a box spring. Optional straps may be provided, rigidly affixed to the encasement. The straps allow the encasement to be snugged against the mattress or foundation to enable the encasement to be used with a relatively wide range of mattress and foundation depths and still provide a snug fit.
(48) Four embodiments of the encasement are illustrated.
(49) In addition to the physical embodiments discussed above, a novel method for installing the encasement on a mattress is illustrated in
(50) Referring first to
(51) Alternatively, only one side panel of the encasement may be zippered, as illustrated in
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(53) After the encasement 30 is used on a hotel or motel mattress, it is preferable to zip up the encasement 30, remove the air, as discussed above, and transport the encasement in a zipped up condition until the encasement can be laundered. This is done to prevent mites, bed bugs, allergens, certain microbes, and the like from the hotel or motel mattress from being released in a suitcase or travel bag. A HEPA filter 55 (
(54) Referring back to
(55) TABLE-US-00001 TABLE 1 US Standard Mattress Sizes Length × width Length × width dimension dimension Common Term in inches in centimeters Twin 39 × 75 99 × 190 X-Long Twin 39 × 80 99 × 203 Full 54 × 75 137 × 190 Queen 60 × 80 153 × 203 King 76 × 80 198 × 203 California King 72 × 84 182 × 213
(56) The encasement 30 in accordance with the present invention provides standard protection for a mattress from spills and/or allergens and/or parasites and/or stains but also provides additional features which relate to the management of the mattress, as discussed below. These features are provided by the novel construction of the encasement 30.
(57) More particularly, the bottom panel 34 is configured to facilitate various mattress management features without compromising the ability of the encasement 30 to provide protection from spills and/or allergens and/or parasites and/or stains. Specifically, the bottom panel 34 includes an interior surface 46 and an exterior surface 48. The interior surface 46 is formed with a slick surface while the exterior surface 48 is formed with a non-slick surface.
(58) Various materials described below can be used for the bottom panel 34 having a slick interior surface 46 and a non-slick exterior surface 48. All of the materials used for the encasement 30 may be launderable. As used herein, the terms “slick” and “non-slick” refer to their respective relative co-efficient of friction. In other words, the present invention contemplates materials in which the “slick” surface has a relatively lower co-efficient of friction than the “non-slick” surface. Exemplary materials are provided below. As used herein, the materials and or coatings may be formed as a single layer or multiple layers.
(59) The non-slick exterior surface 48 can be created on one side of a slick material by way of a coating or sewing or fusing a non-slick backing to one side of the non-slick material. Various conventionally available materials are suitable for the bottom panel 34 having a slick interior surface 46 on one side and a non-slick exterior surface 48 on an opposing side. For example, 70 Denier Heat Sealable (backside) 100% Nylon Rip Stop material is suitable for use for the bottom panel 34. Other materials with similar coefficients of friction with a coating on one side, for example, urethane, silicone, or coated or bonded or sewn or fused thermal plastic or heat sealable coatings are also suitable.
(60) Such nylon or polyester rip stop material is known to come in widths of 32-104″ inches wide and weigh about 0.9 to 4.4 ounces per square yard. Such material can easily be pieced together to accommodate various mattress widths if necessary. Nylon or polyester rip stop material suitable for use with the present invention is available from various sources, such as, Quest Outfitters of Sarasota, Fla. (http:/questoutfitters.com). Nylon taffeta material is also suitable and is described in detail at http:/questouffitters.com/coated.html#HEAT SEALABLE, hereby incorporated by reference. Suitable nylon or polyester taffeta material is also available from Rockywoods in Loveland, Colo. (http:/www.rockywoods.com). Their nylon taffeta material is described in detail at http:/www.rockywoods.com/Fabrics-Hardware-Patterns-Kits/Medium-Weight-Nylon-Fabrics/Heat-Sealable-70-Denier-NvIon-Taffeta, hereby incorporated by reference.
(61) Non-woven materials may also be used for the bottom panel 34 having a slick interior surface 46 and a non-slick exterior surface 48. For example, Tyvek® polyethylene non-woven fabric, as manufactured by the DuPont Corporation and described in detail at http:/www2.dupont.com/Products and Services/en VN/nwn.html may be used. Other materials having two slick sides can also be used, such as, silicone impregnated nylon rip stop, for example, as available from Seattle Fabrics, Inc., http:/www.seattlefabrics.com/nylons.html. Other materials can also be used with a coating applied to one side. Moreover, different materials can be used for each cover in an application.
(62) Various other materials with a slick side and a non-slick side are also suitable for the bottom panel 34. For example, the following exemplary materials may be used: warp-knit fabric with a polyurethane laminate coating or a silicone coating. a non-woven material with a polyurethane laminate coating or a silicone coating. Tricot fabric with a polyurethane backing or a silicone coating. neoprene fabric with a polyurethane backing or a silicone coating. ballistic nylon or polyester fabric with polyurethane backing or a silicone coating. polyester knit fabric with a polyurethane backing or a silicone coating. cotton/polyester terry fabric with a polyurethane backing or a silicone coating. jacquard knit fabric with a polyurethane backing or a silicone coating. coral fleece fabric with a polyurethane backing or a silicone coating. microfiber/polyester knit with polyurethane backing or a silicone coating. a stitch bond fabric with a polyurethane laminate coating or a silicone coating. nylon or polyester rip stop with a silicone coating on one side and a polyurethane coating on the other side typical plastic sheeting with nylon or polyester rip stop with a silicone coating on one side and a polyurethane coating on the other side woven or non-woven fiberglass fabric with a silicone coating on one side and a polyurethane coating on the other side a stitch bond fabric, available from Tietex, item no 944164, style no. C243, wherein the fabric is 32% rayon, 22% polyester, 6% twaron and 40% coat. calendared nylon or polyester rip stop with a silicone coating on one side and a polyurethane coating on the other side calendared nylon or polyester taffeta with a silicone coating on one side and a polyurethane coating on the other side calendared suitable fabric with a silicone coating on one side and a polyurethane coating on the other side
(63) Materials having a similar co-efficient of friction and porosity characteristics may also be used. All such materials are considered to be within the broad scope of the invention.
(64) The following textile materials may also be used for the various surfaces discussed above. These textile materials can be used uncoated, coated, layered, bonded, laminated, embossed, impregnated, backed, or etched on one or both sides as indicated below to control the co-efficient of friction to create a slick surface or a non-slick surface relative to the co-efficient of friction on the opposite side.
(65) 70 DENIER×70 DENIER NYLON RIPSTOP
(66) 70 DENIER×70 DENIER POLYESTER RIPSTOP
(67) 70 DENIER NYLON & POLYESTER BLEND
(68) 70 DENIER NYLON TAFFETA
(69) 70 DENIER POLYESTER TAFFETA
(70) 30 DENIER POLYESTER OR NYLON RIPSTOP OR TAFFETA
(71) 210 DENIER OXFORD NYLON
(72) 210 DENIER OXFORM POLYESTER
(73) 210 DENIER NYLON & POLYESTER BLEND
(74) NEOPRENE
(75) BALLISTIC NYLON OR POLYESTER OR POLYESTER BLEND
(76) WARP-KNIT FABRIC
(77) POLYVINYL CHLORIDE (PVC)
(78) POLYETHELENE SHEETING
(79) POLYPROPOLENE SHEETING
(80) NON-WOVEN FABRIC
(81) OLEFIN
(82) POLYOLEFIN
(83) POLYETHYLENE (PE, LLDPE, HDPE)
(84) POLYPROPYLENE
(85) STITCH-BOND FABRIC
(86) COTTON BLEND
(87) TERRY MATERIAL
(88) TRICOT
(89) NYLON COATED MATERIAL
(90) POLYESTER COATED MATERIAL
(91) PRESSURE SENSITIVE BACKED MATERIAL
(92) LAMINATED MATERIAL
(93) HIGH DENSITY & MOLECULAR WEIGHT POLYETHELYNE FILM
(94) POLYETHYLENE VINYL ACETATE
(95) The following materials may be coated, laminated, bonded, impregnated, embossed, fused, layered between, or backed onto a side of the textile material(s) to provide a relatively high co-efficient of friction and thus may be used to provide a relatively non-slick surface, relative to the opposite side.
(96) POLYURETHANE
(97) POLYVINYL CHOLRIDE (PVC)
(98) POLYETHYLENE VINYL ACETATE
(99) THERMO PLASTIC
(100) RUBBER
(101) HEAT SEALABLE
(102) WATER REPELENT
(103) ACRYLIC
(104) ADHESIVE
(105) RAISED NUBS or PATTERN
(106) BLENDED COATING OF ANY OF THE ABOVE
(107) UNCOATED or utilizing the inherently low friction coefficient of an uncoated fabric
(108) FOAM coated/laminated/bonded/impregnated/backing
(109) SILICONE coated/laminated/bonded/impregnated/backing
(110) BLENDED POLYMER coated/laminated/bonded/impregnated/backing
(111) NYLON coated/laminated/bonded/impregnated/backing
(112) POLYESTER coating coated/laminated/bonded/impregnated/backing
(113) THEMOPLASTICS ELASTOMER (TPE) coated/laminated/bonded/impregnated/backing
(114) The following materials may be coated, laminated, bonded, impregnated, embossed, fused, layered between, or backed onto a side of the textile material(s) to provide a relatively low co-efficient of friction and thus may be used to provide a relatively slick surface, relative to the opposite side.
(115) SILICONE
(116) TEFLON
(117) PETROLEUM BASE
(118) POLYURETHANE
(119) DIRT WEAR RESISTENT
(120) HEAT SEALABLE
(121) BLENDED COATING OF ANY OF THE ABOVE
(122) SLICK FIBER WOVEN INTO FABRIC
(123) UNCOATED with an inherently low friction coefficient
(124) BLENDED POLYMERS
(125) NYLON
(126) POLYESTER
(127) THERMOPLASTIC ELASTOMER
(128) POLYETHYLENE VINYL ACETATE
(129) The top panel 32 is formed with an interior surface 52 and an exterior surface 50. The interior surface 52 may be formed with a waterproof coating or membrane, for example, polyurethane or other conventional waterproof coating. The exterior surface 50 may be formed from cotton or other common encasement material or a material commonly used for mattress protectors, as well as conventional bedding or lauderable fabric, such as polyester or a polyester-cotton. The waterproof membrane may be coated on one side of the upper panel 32.
(130) Various other materials can be used which are waterproof and/or spill proof and/or, moisture proof and/or anti-bacterial and/or anti-allergen and/or anti-dust mite and/or bed bug proof. For example, a bamboo knit fabric with a TPU or PU lamination. Bamboo is naturally occurring anti-bacterial material. The TPU or PU lamination provides waterproofing and anti-allergen, anti-dust-mite, and anti-bed bug protection. Other fabrics with a nano-silver finish with a TPU or PU coating. The nano-silver finish is an non-allergic material. These materials can be used alone or in combination with other materials disclosed herein.
(131) Various configurations for the side panels 36 and 38 are contemplated. For example, the side panels 36 and 38 may be formed from the same material as the bottom panel 34 or the top panel 32 or alternatively from other conventional materials, for providing stain and/or allergen and/or parasite protection. The side panel 38 may be integrally formed with either the top panel 32 or the bottom panel 34. The split side panels 36 define upper and lower side panel portions 42 and 44, respectively, and may be formed from the same material as the bottom panel 34 or top panel 32.
(132) The upper and lower side panel portions 42 and 44, respectively, may be permanently attached to the upper panel 32 and lower panel 34, respectively, by permanent conventional and/or non-conventional means, such as by sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or weaving and/or may be formed as part of the upper and lower panels 32 and 34. Moreover, the upper and lower side panel portions 42 and 44, respectively, may be formed as a continuous strip serving all three side panels 36. The zipper 40 may be attached to the upper portion 42 and the lower portion 44 of the side panels 36 by permanent conventional means, such as, sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or weaving.
(133) In order to facilitate installation of the encasement on a mattress or foundation, a zipper 40 is provided from corner to corner on each of the zippered side panels 36. The zipper 40 may be a conventional zipper that extends from one corner 54 on one side to the corner 56 on the third side, for example. The zipper 40 may be attached to the upper portion 42 and the lower portion 44 of the side panels 36 by permanent conventional and/or non-conventional means, such as by sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or or weaving. As will be discussed in more detail below, the configuration of the zipper 40 facilitates installation of the encasement and also facilitates rotation of the mattress 58.
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(135) This embodiment includes a top cover 232, side covers 236 and a zipper 240, as well as a bottom panel 247. Except for the bottom panel 247, the encasement 230 is similar to the encasement 30, illustrated in
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(138) In accordance with one aspect of the invention,
(139) Turning first to
(140) As shown in
(141) Once the mattress 58 is in place, the top panel 32 of the encasement 30 is placed over the top of the mattress 58, as shown in
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(143) Initially, as shown in
(144) Once the mattress 58 is rotated in place, the top cover 32 is placed over the mattress 58, as shown in
(145) In an alternate embodiment, various mattress management features can be accomplished can also be accomplished with a modular component; namely a cover 66, for example, as illustrated in
(146) An alternate embodiment of the cover 66 is illustrated in
(147) As used herein, the terms “attach” or “attached” means the side panels of the cover 66 (
(148) In this application, in a normal mode of operation, as illustrated in
(149) In order to rotate the mattress 58 without removing the encasement 30, the cover 66 or the alternate cover consisting of a bottom panel with no side panels is detached, if attached, from the mattress 58 and encasement 30 and attached or juxtaposed over the bed skirt 66 or foundation 60 defining a rotate mode of operation. In this mode of operation, the non-slick surface 69 of the cover 66 will be in contact with the foundation 60 or bed skirt 62. The slick surface 67 of the cover 66 will be in contact with the exterior surface 48 of the bottom panel 34 of the encasement 30, as shown in
(150) In embodiments, as illustrated in
(151) Unfortunately, depending on the actual mattress depth, such encasements do not provide a snug fit. For example, a 6 inch depth mattress will not fit very snug in an encasement made to fit mattresses 6 to 9 inches thick.
(152) In order to provide a snug fit for encasements relative to the depth of mattresses and foundations, exemplary optional adjustable straps 72-82 are illustrated in
(153) The straps illustrated in
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(156) In accordance with another aspect of the invention, the encasement 30 (
(157) For example, a bottom portion of the encasement with a transverse length of 4 inches may be used with 8 inch and 10 inch encasements. For an mattress encasement with an 8 inch depth, an upper portion 42 with a 4 inch transverse length is used along with the 4 inch lower portion 44. For a 10-inch encasement, an upper portion 42 with a 6-inch transverse length is used along with the 4 in lower portion 44. Thus, the bottom portion of the encasement 30 may be standardized for different encasement depths.
(158) Obviously, many modifications and variations of the present invention are possible in light of the above teachings. For example, materials for the covers and slick surfaces other than those mentioned above can be which have similar co-efficient of friction characteristics. Thus, it is to be understood that, within the scope of the appended claims, the invention may be practiced otherwise than as specifically described above.