DISPENSING DEVICE FOR A DENTAL MATERIAL AND A METHOD OF FILLING THE DEVICE
20170265969 · 2017-09-21
Inventors
Cpc classification
A61C9/0026
HUMAN NECESSITIES
International classification
Abstract
A dispensing device for a dental material, comprises a container that has a passageway with a front opening for releasing the dental material, and a rear opening. The device has a first fill opening in the passageway arranged between the rear opening and the front opening. The device further has a second fill opening. The device is adapted to receive a piston in the passageway which is movable between the rear opening and the front opening.
Claims
1. A system having a dispensing device for a dental material and a package, wherein the package contains a first component and a second component of the dental material, and the package has a first supply orifice and a second supply orifice, the device comprising: a container having at least one passageway which has a front opening for releasing the dental material and has a rear opening; a first fill opening being arranged in the passageway between the rear opening and the front opening; a second fill opening being arranged in the passageway between the rear opening and the front opening; a first fill adapter which is in fluid communication with the first fill opening and a second fill adapter which in fluid communication with the second fill opening; and a static mixer in the container, wherein the device is adapted to receive a piston in the passageway such that the piston is movable between the rear opening and the front opening for extruding the dental material from the device, wherein the first fill adapter is configured for coupling with the first supply orifice of the package for receiving the first component of the dental material, and the second fill adapter is configured for coupling with the second supply orifice of the package for receiving the second component of the dental material, wherein the first and second fill adapters form a plug for insertion in the first and second supply orifices or a socket for receiving the first and second supply orifices.
2. The system of claim 1, wherein the first and second fill openings are arranged farther away from the front opening than from the rear opening.
3. The system of claim 2, wherein the first and second fill openings are arranged at the same distance from the front opening.
4. The system of claim 1, comprising two components of the dental material, wherein a majority of the two components are not mixed with one another.
5. The system of claim 1, wherein which the first supply orifice of the package forms a first tube end having an outer diameter of about 5.1 mm and an inner diameter of about 1.1 mm, and the second supply orifice of the package forms a second tube end having an outer diameter of about 10.8 mm and an inner diameter of about 9.2 mm.
6. The system of claim 1, wherein the container includes first and second passageways separated by a separation wall.
7. The system of claim 6, wherein the static mixer is dimensioned such that the mixer can be moved through one of the first and second passageways.
8. The system of claim 6, wherein the separation wall has a gap connecting the first and second passageways.
9. The system of claim 8, wherein the gap is dimensioned such that the separation wall keeps components in the first and second passageways substantially separate.
10. The system of claim 1, wherein the container includes first and second passageways separated by first and second separation walls with a gap between the first and second separation walls, wherein the gap connects the first and second passageways.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0045]
[0046]
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[0050]
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[0055]
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DETAILED DESCRIPTION OF THE INVENTION
[0060]
[0061] The first and second pressure plates 4, 5 preferably form finger plates that for example allow a user to manually move the plunger 6 relative to the container 2 for extruding material. In the example the device 1 comprises a static mixer 7 disposed within the nozzle 3. Therefore the device 1 shown preferably allows for the dental material to be provided in the device as separate components that can be mixed in the nozzle 3 as they are dispensed from the device 1. Therefore the device may be used for dispensing a dental material that is readily mixed from separate components. The device 1 has a passageway 8 having a rear opening 9 and a front opening 10. In the example shown the plunger 6 is movably received in the passageway 8 through the rear opening 9. Further the front opening 10 is arranged at a free end of the nozzle 3 and thus also forms a dispensing outlet of the device 1. The plunger 6 has a piston 11 which seals the passageway 8. In the example the piston 11 is a separate component from the plunger 6, but in another example the piston may be formed in one piece with plunger. The skilled person will recognize that in still another example the plunger is optional, for example in a device which is intended for use with a separate applicator device providing a plunger of the applicator for advancing the piston of the device.
[0062]
[0063] The components in the passageway 8 may thus be in contact with one another, but may remain substantially unmixed. Therefore components that are adapted for forming a hardenable material only when mixed may remain substantially soft, although a thin layer in the interface between the components may harden within a hardening time of the material.
[0064] Thus if the device 1 is used for dispensing the components within the hardening time adverse effects may substantially not occur. When the hardening time is exceeded an eventually forming thin layer of hardened material may nevertheless substantially not adversely affect dispensing and mixing of the remaining soft components. Such a thin layer of hardened material may be distributed in the mixture during mixing and thus may further substantially not adversely affect the properties of the mixture. The skilled person will recognize that the device may have more than two fill openings for providing more than two components in the passageway.
[0065] The device 1 also has a first and a second fill adapter 14, 15. The first fill adapter 14 is in fluid communication with the first fill opening 12, and the second fill adapter is in fluid communication with the second fill opening 13. The first and second fill adapters 14, 15 are preferably configured for coupling with at least one package containing a bulk of at least one component of the dental material. In particular the first and second fill adapters 14, 15 are preferably configured for coupling with first and second supply orifices, respectively. Such supply orifices are preferably connected with the at least one package for supplying first and second components of the dental material.
[0066] The fill adapters may generally be shaped to mate with the respective supply orifices, and may have a center distance that generally corresponds to the center distance of the supply orifices. The fill adapters 14, 15 may be configured for coupling with first and second supply orifices that have the following configurations:
[0067] D1o=outer diameter of first supply orifice
[0068] D1i=inner diameter of first supply orifice
[0069] D2o=outer diameter of second supply orifice
[0070] D2i=inner diameter of second supply orifice
[0071] CD=center distance between first and second supply orifices
[0072] P=preferred product or package available on the market
TABLE-US-00001 D1i D1o D2i D2o CD [mm] [mm] [mm] [mm] [mm] P 1.8 3.45 1.8 3.45 7.8 RelyX ™ARC Clicker ™ 1.1 5.1 9.2 10.8 18.4 Pentamix 4.6 6.2 4.6 6.2 7.2 Express ™ 2 Garant 50 ml 4.3 6.1 4.9 6.5 7.2 Impregum ™ Soft Garant 50 ml 3.8 5.4 5.3 7.1 7.4 Protemp ™ 4 Garant 50 ml 3.8 5.4 5.3 7.1 7.4 Xantopen ® 2.6 3.8 3.8 5 5.3 Luxatemp ® smart mix 2.6 3.8 3.8 5 5.3 Tempofit ®N 3.2 4.4 3.2 4.4 5.2 BISICO ® S4 2.6 3.8 3.8 5 5.1 GC TEMP Advantage ™ 3.2 4.4 3.2 4.4 5.1 I CEM ® 2.6 3.8 3.8 5 5.1 Maxcem Elite ™ 3.2 4.4 3.2 4.4 5.1 G-Cem Automix ™ 2 4.8 2 4.8 19.8 Nimetic ™ Cem 3 5.3 7 10 32.3 Detax Dosimat 10:1 2.6 6.9 2.6 6.9 13 Kuraray PANAVIA 21 2.2 7 2.2 7 3.6 TAH Cartridge 1:1 3 4 3 4 9.6 IVOCLAR Variolink 1:1 2.2 3.5 2.2 3.5 9.2 GC G-Luting 1:1 2.6 4.3 2.6 4.3 11.1 Kuraray CLEARFIL`SA 1:1 3.8 5.8 8 11 20.6 Aquasil Ultra Deca ™ 3.8 5.8 8 11 20.6 Genic ™ Magic Mix 1.6 3.3 8.6 10.4 18.4 Identium ®
[0073] The skilled person will recognize that the fill adapters 14, 15 may form a plug for insertion in the supply orifices or a socket for receiving the supply orifices. Further the fill adapters may have similar dimensions as the supply orifices and a sleeve or tube may be used for connecting a fill adapter with a supply orifice.
[0074] The fill adapters in the example each have a fill adapter opening which faces in generally the same direction as the rear opening 9. Thus the fill adapters openings and the rear opening 9 preferably are arranged side by side and facing the same direction. Thereby a relatively compact design may be provided. The Figure further illustrates that the plunger 6 is separable from the piston 11. Thus the plunger 6 may be removable from the piston 11 for coupling the device 1 with a package. Further the plunger 6 may be kept separate from the remainder of the device 1 and may be assembled only shortly before use. This may help minimizing the dimensions of the device, in particular when the piston 11 is placed in a position adjacent the rear opening 9.
[0075]
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[0077] The piston 11 in the device 1 is positioned such that filling of the device 1 is enabled. Therefore the first and second components may be extruded from the package 20 through the first and second supply orifices 23, 24, and thus supplied in the device 1.
[0078] This is particularly illustrated in
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[0080] The device 30 may further have a mixing element 35 which in the example is illustrated at a stage of assembly of the device. The mixing element 35 may be dimensioned such that it can be moved through one of the passageways into the nozzle of the device. Accordingly the nozzle may have a channel for snugly receiving the mixing element. Such a configuration may allow for manufacturing the device including the nozzle first, and subsequently for assembly of the mixing element 35. Thus the device 30 may be usable with or without the mixing element 35, for example as desired by the manufacturer or the user.
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[0082] A small cross section of the passageway further provides for relatively low extrusion forces. This may for example allow for extruding relatively high viscous materials with the device of the present invention.
[0083] The gap 45 is preferably relatively small and dimensioned such that the separation wall keeps components received in the passageways 42, 43 substantially separate. Therefore a chemical interaction between the components may be inhibited.
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[0085] Further the first and/or the second walls 54, 55 may be flexible in a direction laterally to the length of the passageways, for example due to the walls being relatively thin. Thus filling of the first and second passageways 52, 53 may cause the first and second walls 54, 55 to bend towards one another, due to pressure (indicated by the arrows) exerted by the components on the walls during filling. Therefore although the first and second walls 54, 55 may initially leave a passage between the passageways 52, 53 such passage may reduce or close as the device is filled with the components of the dental material.
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[0087] The first and second passageways 62, 63 further form first and second front openings 64, 65, and first and second rear openings 66, 67, respectively, in the container 61. Further a first fill opening 68 is arranged in the first passageway 62 between the first front opening 64 and the first rear opening 66. A second fill opening 69 is arranged in the second passageway 63 between the second front opening 65 and the second rear opening 67. A piston (not shown) may be disposed in each of the first and the second passageways 62, 63, for example between the rear openings 66, 67 and the fill openings 68, 69. The pistons may be movable within the passageways 62, 63 between the rear openings 66, 67 and the front openings 64, 65.
[0088] The device 60 further has a nozzle 70 which is pivotally connected to the device 60. In particular the nozzle 70 has a bearing member 71 which is accommodated pivotally about a rotation axis A within a bearing shell 72 of the container 61. The nozzle 70 has a channel 73 which provides a dispensing outlet 74. In the channel 73 a mixing element 75 is accommodated, for mixing components flowing through the channel 73.
[0089] The device 60 is shown in an operative mode in which material contained in the device can be dispensed. In the operative mode the nozzle is positioned such that a fluid communication between the dispensing outlet 74 and the first and second front openings 64, 65 is established via the channel 73. The device further has a storage mode in which components contained in the passageways 62, 63 are hindered from flowing through the front openings 64, 65. In the storage mode the nozzle is positioned such that a surface of the bearing member 71 blocks the front openings 64, 65. This may be achieved by pivoting the nozzle 70 about the rotation axis A by a certain angle, for example by about 30 to at least about 90 degrees.
[0090] The device 60 has first and second fill adapters 76, 77 which are in fluid communication with the first and second fill openings 68, 69. The first and second fill adapters 76, 77 form first and second fill adapter openings 78, 79 which face in a direction generally laterally to the longitudinal axis L. Therefore a plunger for moving the pistons or one of the pistons may remain assembled at the device for filling of the device with a dental material.
[0091]
[0092] The device 80 has first and second fill openings 83, 84 which open the passageway 82 between the rear opening 87 and the front opening. Further the device 80 has first and second flaps 85, 86. The first and second flaps 85, 86 may be formed as relatively thin flashes that are initially oriented in a direction generally parallel to the longitudinal axis L′. This position is indicated by dashed lines in the Figure. So positioned flaps 85, 86 may be injection moldable in one piece with the container 81 because they may be formed between a core forming the passageway 82 and free ends of cores forming the fill openings 83, 84. Components which are supplied through the first and second fill openings 83, 84 may cause the flaps 85, 86 to bend inwardly in the passageway 82. Thus the flaps 85, 86 may be adapted to reduce or close the cross-section of the passageway 82 between the fill openings and the rear opening (as illustrated). Therefore the components supplied in the passageway may be hindered in flowing in a direction from the fill openings toward the rear opening. The device 80 may therefore not require a piston during filling of the device.
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[0094] In the example the reservoir 97 is defined between a generally cylindrical circumferential piston wall 102, first and second inner piston faces 100, 106 and a tube 103. The tube 103 protrudes from the first inner piston face 100 toward the second inner piston face 106, but leaves a (preferably relatively narrow) gap 104 between the free tube end and the second inner piston face 106. The first and second reservoir inlets 98, 99 are arranged in the circumferential piston wall 102 adjacent the second inner piston face 106. The space between the tube 103 and the piston wall 102 preferably is such that the components can flow easier in that space than they can flow through the gap 104. Thus components are enabled to first fill the reservoir 97 before they flow through the reservoir outlet 101.
[0095] This is explained in greater detail in
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[0097] In the situation shown in
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[0101] In particular the device 110 has a piston 111 which may be formed in one piece. The piston 111 is generally cylindrical and has a rear portion 112, a front portion 113, and an intermediate portion 114 between the rear and the front portions 112, 113. The rear portion 112 is adapted to seal with walls of a passageway 115 of the device 110. The rear portion 112 therefore has seals 116 which in the example are formed as circumferential lip seals 116. In contrast the front portion 113 is adapted to form a (preferably relatively narrow) gap 119 between the piston 111 and the walls of the passageway 115. The intermediate portion 114 comprises a constriction relative to the cylindrical outer shape of the piston 111. Therefore the constriction forms a reservoir 117 relative to the cylindrical outer shape of the piston 111. The intermediate portion 114 further has recesses 118 providing for an additional volume of the reservoir 117. In the example the recesses form through holes that extend radially through the piston 111 and intersect therein.
[0102] In
[0103] This is illustrated in greater detail in
[0104] Therefore the components 122, 123 fill the reservoir 117 first, and as the reservoir has filled completely a further supply of the components 122, 123 causes the components to pass the gap 119. As described in the example illustrated in
[0105] This is illustrated in
[0106]
[0107] The device 130 comprises a piston 138 which provides the device 130 with first and second fill openings 139, 140 at a front of the piston 138. The piston 138 is received at least with its front within the passageway 132 of the device 130. Thus the fill openings 139, 140 are arranged between the rear opening 133 and the front opening 134 of the passageway 132. The piston 138 further provides first and second fill adapters 141, 142. The first fill adapter 141 is in fluid communication with the first fill opening 139, and the second fill adapter 142 is in fluid communication with the second fill opening 140. In the example a filling appliance 150 is provided which comprises a first interface for coupling with the first and second fill adapters 141, 142 of the piston 138, and a second interface for coupling with a package containing at least one component of the dental material. Thus the filling appliance 150 allows for coupling the device 130 with a package containing at least one component of the dental material.
[0108] The piston 138 of the device 130 is shown in more detail in