Magnetically coupled DC current sensor
09817031 · 2017-11-14
Assignee
Inventors
Cpc classification
G01R1/20
PHYSICS
International classification
G01R1/20
PHYSICS
Abstract
A method for measuring current includes passing a DC current through the primary side of a transformer and driving the secondary side of the transformer with an AC voltage, wherein the current in the secondary side of the transformer reaches a plateau. The current in the secondary side of the transformer is measured during the plateau, wherein the measured current is proportional to the DC current.
Claims
1. A method for measuring current, the method comprising: passing a DC current through the a primary side of a transformer; driving a secondary side of the transformer with an AC voltage generated by a dynamic voltage supply; and measuring the secondary current during a plateau, wherein the measured current is indicative of the DC current, wherein driving the secondary side of the transformer comprises: generating an increasing amplitude AC voltage in the dynamic voltage supply in response to an increase in the secondary current.
2. The method of claim 1, wherein driving the secondary side of the transformer comprises: generating a decreasing amplitude of the AC voltage in the dynamic voltage supply in response to a decrease in the secondary current.
3. The method of claim 1, wherein driving the secondary side of the transformer comprises: increasing the frequency of the AC voltage in response to a decrease in the secondary current; and decreasing the frequency of the AC voltage in response to an increase in the secondary current.
4. The method of claim 1, wherein a first portion of a cycle of the AC voltage magnetizes the secondary and wherein a second portion of the cycle of the AC voltage drives the transformer toward saturation.
5. The method of claim 4, wherein the current flow in the secondary is limited to a predetermined value during the second portion of the cycle of the AC voltage.
6. The method of claim 4, wherein the current flow in the secondary is limited to a value that is less than the saturation current of the transformer.
7. The method of claim 4, wherein the current flow in the secondary is limited to a value that is approximately the saturation current of the transformer.
8. A method for measuring current, the method comprising: passing a DC current through the primary side of a first transformer; passing the DC current through the primary side of a second transformer; driving the secondary side of the first transformer with a first voltage supply; driving the secondary side of the second transformer with a second voltage supply, the second drive voltage having the opposite polarity as the first drive voltage; wherein one of a first secondary current in the secondary side of the first transformer or a second secondary current in the secondary side of the second transformer reaches a plateau; measuring the one of the first secondary current or the second secondary current during the plateau; and utilizing a dynamic voltage supply for increasing the amplitude of the first voltage supply and the amplitude of the second voltage supply in response to one of the first secondary current or the second secondary current increasing to maintain the plateau.
9. The method of claim 8, wherein driving the secondary side of the first transformer and driving the secondary side of the second transformer comprises saturating one of the first transformer or the second transformer.
10. The method of claim 8, further comprising changing the first drive voltage and the second drive voltage in response to the measuring to maintain the plateau.
11. The method of claim 10, further comprising maintaining the first voltage supply and the second voltage supply at predetermined levels in response to one of the first secondary current or the second secondary current falling below a predetermined level.
12. The method of claim 8, further comprising: decreasing the amplitude of the first voltage supply and the amplitude of the second voltage supply in response to one of the first secondary current or the second secondary current decreasing.
13. The method of claim 11 wherein the amplitude of the first voltage supply and the amplitude of the second voltage supply are linearly proportional to one of the first secondary current or the second secondary current.
14. The method of claim 8, wherein the first voltage supply and the second voltage are AC voltages, and further comprising: increasing the frequency of the first drive voltage and the frequency of the second drive voltage in response to one of the first secondary current or the second secondary current decreasing; and decreasing the frequency of the first voltage supply and the frequency of the second voltage supply in response to one of the first secondary current or the second secondary current increasing to maintain the plateau.
15. A DC current sensor comprising: a transformer having a primary side and a secondary side, wherein the DC current is passable through the primary side; a dynamic voltage supply is couplable to the secondary side, wherein the voltage supply is for driving the secondary side with an AC voltage; and a current monitor couplable to the secondary side for measuring a secondary current flowing in the secondary side during a period when the secondary current is at a plateau, wherein the dynamic voltage supply increases an amplitude of the drive voltage increases in response to an increase in the secondary current to maintain the plateau.
16. The DC current sensor of claim 15, wherein the current monitor comprises a sample and hold circuit.
17. The DC current monitor of claim 15 wherein the first dynamic voltage supply changes in response to the secondary current to maintain the plateau.
18. The DC current monitor of claim 15, wherein the amplitude of the voltage from the dynamic voltage supply decreases in response to a decrease in the secondary current.
19. The DC current sensor of claim 15, wherein the frequency of the dynamic voltage supply increases in response to the secondary current decreasing, and wherein the frequency of the dynamic voltage supply decreases in response to the secondary current increasing.
20. The DC current sensor of claim 15, wherein a portion of a cycle of the drive voltage drives the transformer toward saturation.
21. A DC current sensor comprising: a first transformer having a primary side and a secondary side, wherein the DC current is passable through the primary side; a second transformer having a primary side and a secondary side, wherein the primary side is coupled in series with the primary side of the first transformer; a first voltage supply coupled to the secondary side of the first transformer, wherein the first drive voltage is for driving the secondary side of the first transformer with a first AC voltage; a second voltage supply coupled to the secondary side of the second transformer, wherein the second drive voltage is for driving the secondary side of the second transformer with a second AC voltage, wherein the first AC voltage is the complement of the second AC voltage; and a current monitor for measuring a secondary current flowing in the secondary side of at least either the first transformer or the second transformer during a period when the secondary current is at a plateau, wherein the amplitudes of the first voltage supply and the second voltage supply increase in response to an increase in the secondary current to maintain the plateau, and wherein the amplitudes of the first voltage supply and the second voltage supply decrease in response to a decrease in the secondary current.
22. The DC current sensor of claim 21, wherein the current monitor comprises a sample and hold circuit.
23. The DC current monitor of claim 21 wherein the first voltage supply and the second voltage supply change in response to the secondary current to maintain the plateau.
24. The DC current monitor of claim 21, wherein the amplitudes of the first voltage supply and the second voltage supply increase in response to an increase in the secondary current to maintain the plateau, and wherein the amplitudes of the first voltage supply and the second voltage supply decrease in response to a decrease in the secondary current.
25. The DC current sensor of claim 21, wherein the frequencies of the first voltage supply and the second voltage supply increase in response to the secondary current decreasing, and wherein the frequencies of the first voltage supply and the second voltage supply decrease in response to the secondary current increasing.
26. The DC current sensor of claim 21, wherein either the first transformer or the second transformer is driven to saturation by either the first drive voltage or the second drive voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(10) The first core 102 is wound with a first winding 110 and the second core 104 is wound with a second winding 112. For illustration purposes, only a few turns of windings 110, 112 are shown in
(11) A secondary current I.sub.S flows through the windings 110, 112 in response to the drive voltage V.sub.D and the DC current I.sub.DC. Under ideal circumstances, the secondary current I.sub.S peaks at values of positive peak current I.sub.P+ and negative peak current I.sub.P−, which both have an amplitude of I.sub.DC/N, where N is the turns ratio in each of the windings 102, 104. In the example of
(12) Under real conditions, the permeability of the cores 102, 104 is not infinite, leakage inductance exists, and the windings 110, 112 have resistance. As such, the secondary current I.sub.S does not instantly follow the DC current I.sub.DC. An example of the secondary current I.sub.S under non-ideal circumstances is shown by the graph of
(13) An example embodiment of the present current sensor samples or otherwise measures the secondary current I.sub.S at one or both of the plateaus 126, 128. By timing the measurement to coincide with one or both of the plateaus 126, 128, the measurement is accomplished during a plateau period t.sub.P when the secondary current I.sub.S has reached a plateau. In some example embodiments, the timing for the measurement is correlated with the frequency of the drive voltage V.sub.D so that the measurement occurs during the plateau period t.sub.P. In other examples embodiments, the secondary current I.sub.S is monitored for a plateau 126, 128 and the measurement is taken when a plateau 126, 128 is reached. For instance, a monitor (not shown) may monitor the secondary current I.sub.S and generate an instruction to perform the measurement when the derivative of the secondary current I.sub.S is zero or changes substantially, which is indicative of a plateau 126, 128. In other instances, the monitor may monitor the secondary current I.sub.S for a period of no change, which is indicative of the plateau. The above-described methods of monitoring for the plateau 126, 128 are applicable to all of the current sensor embodiments described herein.
(14) The drive voltage V.sub.D in conventional current sensors is static, meaning that the frequency and amplitude of the drive voltage V.sub.D are constant. In such situations, the secondary current I.sub.S may not reach a plateau when the DC current I.sub.DC is large. For example, the secondary current I.sub.S may be in the form of a triangular wave with no plateau or its peak may not reach the value of I.sub.DC/N. In situations where the drive voltage V.sub.D is high in order to enable high secondary currents I.sub.S resulting from high DC currents I.sub.DC to plateau, the sensor 100 may be using excessive energy by creating excessive plateau periods t.sub.P when the DC current I.sub.DC is low. For example, the static amplitude of the drive voltage V.sub.D may be kept high, which generates a long plateau period t.sub.P, which may be longer than necessary to perform the measurement. The problem with generating the long plateau period t.sub.P is that the drive voltage V.sub.D remains high all the time, which consumes excessive power. The current sensors described herein include dynamic drive voltages, which overcome the above-described issues with static drive voltages.
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(16) The current sensor 300 measures the DC current I.sub.DC, which is illustrated in
(17) The secondary 308 of the transformer T1 is coupled to the output 310 of the voltage supply 302, which outputs the drive voltage V.sub.D. The drive voltage VD is a square wave, which in the example of
(18) The value of the secondary current I.sub.S measured by the current measuring device 314 is fed back to the voltage supply 302, which generates the drive voltage V.sub.D in response to the secondary current I.sub.S. In some examples, the voltage supply 302 generates the drive voltage V.sub.D that maintains the plateau peak t.sub.P,
(19) When the DC current I.sub.DC falls, the secondary current I.sub.S also falls, which results in an increase in the plateau period t.sub.P. The increase in the plateau period t.sub.P is not required and may be large due to a high drive voltage V.sub.D, which consumes unneeded power. The sensor 300 overcomes this problem by reducing the drive voltage V.sub.D when the secondary current I.sub.S drops. Accordingly, the sensor 300 does not consume the power required to generate the high drive voltage V.sub.D when the secondary current I.sub.S is low.
(20) In other examples or in addition to the examples described above, the voltage supply 302 may change the frequency of the drive voltage V.sub.D in response to the secondary current I.sub.S For example, when the secondary current I.sub.S is low, the frequency of the drive voltage V.sub.D can be increased because less time is required for the secondary current to reach a plateau 126, 128. When the secondary current I.sub.S is high, the frequency of the drive voltage V.sub.D can be reduced in order to provide time for the secondary current I.sub.S to reach a plateau 126, 128.
(21) Various methods may be employed to monitor the secondary current I.sub.S and change the drive voltage V.sub.D. In some examples, the amplitude of the drive voltage V.sub.D is directly related to the secondary current I.sub.S. Far example, drive voltage V.sub.D is a function, such as a linear function, of the secondary current I.sub.S. In some examples, a scaling factor multiplies either the secondary current I.sub.S or the drive voltage V.sub.D. Accordingly, an increase or decrease in the secondary current I.sub.S results in a proportional increase or decrease in the drive voltage V.sub.D. The same may apply to examples where the frequency of the drive voltage V.sub.D is changed in response to the secondary current I.sub.S.
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(23) The first driver 410 includes a transistor Q1 coupled in series with a transistor Q2. The transistors described in
(24) The second driver 414 is similar to the first driver 410 and includes a transistor Q3 and a transistor Q4 that are coupled in series at a node N2. The node N2 is coupled to the secondary 416 of the second transformer T3. The gates of the transistors Q3, Q4 are coupled by an inverter 424. The input of the inverter 424 and the gate of the transistor Q3 are coupled to the clock 422. Accordingly, the transistors Q2 and Q3 turn on and off together and the transistors Q1 and Q4 turn on and off together. The result is that one transformer charges by way of the DC current I.sub.DC and the other is simultaneously reset.
(25) The drivers 410, 414 are coupled to a dynamic voltage supply 430 that generates a positive drive voltage V+ and a negative drive voltage V−, wherein the amplitudes and/or frequencies of the drive voltages V+, V− are set in response to the secondary currents I.sub.S1, I.sub.S2 of the transformers T2, T3. As shown by the configuration of the drivers 410, 414, the secondaries 412, 416 of the transformers T2, T3 have either the positive drive voltage V+ or the negative drive voltage V− applied to them. More specifically, when the node N1 is coupled to the positive drive voltage V+, the node N2 is coupled to the negative drive voltage V− and vice versa. Accordingly, only one transformer at a time is in saturation. There may be some loss between the voltage supply 430 and the nodes N1, N2, however, in this example, the drive voltages V+, V− are considered to be applied to the nodes N1, N2 irrespective of any loss.
(26) The secondaries 412, 416 are coupled to a bridge 434, which is coupled to a shunt resistor R.sub.S. The first secondary current I.sub.S1 and the second secondary current I.sub.S2 flow through the bridge 434 and generate a shunt voltage V.sub.S across the shunt resistor R.sub.S, which is indicative of and/or proportional to the secondary currents I.sub.S1, I.sub.S2. The shunt resistor R.sub.S is coupled to a sample and hold circuit 440, which in the example of
(27) The voltage across the capacitor C1 is the output voltage V.sub.OUT of the current sensor 400. The output voltage V.sub.OUT is fed back to the voltage supply 430, wherein the voltage supply 430 modulates or changes the drive voltages V+, V− in response to the output voltage V.sub.OUT. The example of
(28) The example of the sensor 400 of
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(30) The other side of the secondary 504, the positive voltage supply 514, and the negative voltage supply 516 are coupled to a drive circuit 520. The drive circuit 520 includes a transistor Q5 and a transistor Q6 coupled at a node N4, which is coupled to the secondary 504 of the transformer T4. The transistor Q5 is coupled to the positive drive voltage 514 and the transistor Q6 is coupled to the negative voltage supply 516 by way of a current limiter 522. In some examples, the current limiter 522 is set to a current value that is nearly equal to the saturation current of the transformer T4.
(31) The gates of the transistors Q5, Q6 are driven by a clock 526 that produces a square wave as shown in
(32) The current sensor 500 drives the secondary 504 of the transformer T4 with the positive drive voltage V+ for the duration D. During this period, the DC current I.sub.DC induces the secondary current I.sub.S, which flows through the shunt resistor R.sub.S. When the voltage across the shunt resistor R.sub.S reaches a plateau, the voltage measuring device 510 measures the voltage. Accordingly, the voltage at the plateau corresponds to a secondary current I.sub.S of I.sub.DC/N. During the period of 1-D, the negative drive voltage V− is coupled to the secondary 504 through the current limiter 522. This coupling causes the transformer T4 to reset by forcing it close to saturation. At some time after the voltage measuring device 510 measures the voltage across the shunt resistor R.sub.S, the positive drive voltage V+ is changed or modulated to reflect the secondary current I.sub.S. More specifically, the positive drive voltage V+ is changed to maintain the plateau in the secondary current I.sub.S within predetermined boundaries when the drive voltage V+ is applied to the secondary 504. The result is accurate current measurements when the DC current I.sub.DC is high and low power dissipation when the DC current I.sub.DC is low.
(33) The operation of a DC current sensor is described by the flow chart 600 of
(34) While illustrative and presently preferred embodiments of current sensors have been described in detail herein, it is to be understood that the concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.