Tube lamp with leadframe
11251349 · 2022-02-15
Assignee
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L33/62
ELECTRICITY
F21K9/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L21/4842
ELECTRICITY
F21V19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2933/0066
ELECTRICITY
International classification
H01L33/62
ELECTRICITY
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L21/48
ELECTRICITY
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L25/075
ELECTRICITY
F21K9/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A light fixture has a translucent tubular bulb. At least one end cap is located at one end of the translucent tubular bulb. A light engine is disposed in the translucent tubular bulb. The light engine has a leadframe on which a plurality of semiconductor light elements is arranged. The fixture may include an electronic driver. The electronic driver includes a plurality of electronic components. At least one of the plurality of electronic components is arranged inside the transparent tubular bulb.
Claims
1. A light fixture comprising: a transparent tubular bulb; at least one end cap arranged on an end of the tubular bulb; a light engine arranged in the tubular bulb, the light engine having: a leadframe configured as an electrically conductive structure that lacks an electrically insulating substrate or electrically insulating flexible layer, wherein the leadframe comprises a plurality of electrically conductive tracks formed from a material of the leadframe and situated so as to at least partially overlap in length adjacent one another; and a plurality of semiconductor light elements arranged on the leadframe; and an electronic driver electrically connected with the plurality of semiconductor light elements, the electronic driver comprising: a first electronic component arranged on the leadframe; and a second electronic component arranged on a printed circuit board electrically connected to the leadframe.
2. The light fixture according to claim 1, wherein the transparent tubular bulb is closed in a gas-tight manner and filled with a filling gas having a thermal conductivity ranging from 0.017 W/mK to 0.18 W/mK.
3. The light fixture according to claim 1, wherein the leadframe has a central region and at least one end region, wherein more than 50% of the plurality of semiconductor light elements are arranged on the central region, and wherein the first electronic component is arranged on the at least one end region.
4. The light fixture according to claim 3, wherein the leadframe has a width in the at least one end region and a width in the central region, wherein the width in the at least one end region is greater than the width in the central region.
5. The light fixture according to claim 1, wherein the leadframe has a width and a length, and the width is variable over the length.
6. The light fixture according to claim 1, wherein the transparent tubular bulb at least partially contains a filling material in which the electronic driver is at least partially embedded.
7. The light fixture according to claim 1, wherein: the leadframe has a plurality of projections; and an adhesive is disposed in the plurality of projections, wherein the leadframe is fastened to an inside surface of the transparent tubular bulb by the adhesive.
8. The light fixture according to claim 1, wherein the light engine has an electrically conductive section extending from and electrically connecting a first end of the leadframe or a printed circuit board arranged on the first end of the leadframe to a second end of the leadframe or a printed circuit board arranged on the second end of the leadframe.
9. The light fixture according to claim 8, wherein the electrically conductive section is a cable.
10. The light fixture according to claim 1, wherein the light engine has a plurality of stabilizing sections made from an insulating material, wherein the plurality of stabilizing sections are introduced locally into intermediate spaces of the leadframe fastening sections of the leadframe to one another, and wherein each stabilizing section lacks any electronic component populated thereon.
11. The light fixture according to claim 10, wherein the plurality of stabilizing sections is introduced locally in a punctiform or linear manner.
12. The light fixture according to claim 1, wherein at least one of: the leadframe is configured as an elongate, substantially planar structure; and the leadframe is situated on an inside surface of the transparent tubular bulb.
13. The light fixture according to claim 1, wherein the leadframe comprises: a first strip configured to serve as a first electrically conductive track; and a second strip configured to serve as a second electrically conductive track; wherein: the second strip is arranged substantially parallel to the first strip; the first strip is divided into a plurality of physically separated segments; the plurality of semiconductor light elements comprises: a first semiconductor light element that is arranged on the second strip and a first segment of the first strip; and a second semiconductor light element that is arranged on the second strip and a second segment of the first strip; and the first semiconductor light element and the second semiconductor light element are electrically connected in parallel by the first strip and the second strip.
14. The light fixture according to claim 1, wherein the printed circuit board is electrically connected to the leadframe by at least one electrically conductive contact clip.
15. The light fixture according to claim 14, wherein the at least one electrically conductive contact clip electrically contacts a surface of the leadframe and curves around an end of the printed circuit board to electrically contact the printed circuit board.
16. The light fixture according to claim 1, wherein the printed circuit board is electrically connected to the leadframe by a bent section of the leadframe.
17. The light fixture according to claim 1, wherein the printed circuit board physically and electrically intervenes between the leadframe and the at least one end cap.
18. The light fixture according to claim 1, wherein the leadframe is configured as a substantially flat structure having a sheet thickness in the range of 0.1-2 mm.
19. The light fixture according to claim 1, wherein the leadframe and the transparent tubular bulb are of substantially similar coefficient of thermal expansion (CTE).
20. The light fixture according to claim 1, wherein the printed circuit board is arranged entirely within the transparent tubular bulb.
21. The light fixture according to claim 1, wherein the printed circuit board is partially arranged within the transparent tubular bulb and partially arranged within the at least one end cap.
22. The light fixture according to claim 1, wherein: the first electronic component is arranged entirely in the tubular bulb; and the second electronic component is partially arranged in the tubular bulb and partially arranged in the at least one end cap.
23. The light fixture according to claim 1, wherein: the first electronic component is arranged entirely in the tubular bulb; and the second electronic component is arranged entirely in the at least one end cap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred further embodiments of the invention are explained in greater detail by the following description of the drawings. In the drawings:
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DETAILED DESCRIPTION OF THE DRAWINGS
(22) Preferred exemplary embodiments are described below with reference to the drawings. In this case elements which are the same, similar, or act in the same way are provided with identical reference numerals in the different drawings, and repeated description of some of these elements is omitted in order to avoid redundancies.
(23) An embodiment of a tube lamp according to the invention is partially shown in
(24) In the interior of the end cap 2 and extending from there into the interior of the tubular bulb 1 there is an electronic driver 4, of which the electronic components 5 are arranged on a printed circuit board 6. The driver 4 is retained securely in the interior of the tube lamp by means of a retaining bar 7 on the inside of the tubular bulb 1.
(25) A leadframe 8 on which several light-emitting diodes (LEDs) 9 are arranged can be used as a light engine. The leadframe 8 comprises several sections 10 which have been stamped out or cut out of a sheet metal (for example DC01 steel).
(26) In the illustrated embodiment the leadframe 8 has substantially three parallel strips, wherein the first strip 11 (shown in the drawing as the rear strip) and the second strip 12 (shown in the drawing as the middle strip) are in each case composed of several sections 10. On the other hand, the third strip 13 (shown in the drawing as the front strip) is continuous over the length of the leadframe 8. In this case the designations “front”, “middle” and “rear” relate to the representation in the drawing and are used below synonymously with the “first”, “second” and “third” strip. The sections 10 of the rear strip 11 and the middle strip 12 are arranged offset with respect to one another, so that in each case they overlap by half a section 10. Between the right-hand region (in the drawing) of a section 10 of the rear strip 11 and the left-hand region (in the drawing) of a section 10 of the middle strip 12 two LEDs 9 are parallel-connected to one another. Between the right-hand region (in the drawing) of a section 10 of the middle strip 12 and the left-hand region (in the drawing) of a section 10 of the rear strip 11 two LEDs 9 are likewise parallel-connected to one another, so that the first-mentioned group of parallel LEDs and the second group of parallel LEDs are connected in series. This pattern continues over the length of the leadframe 8.
(27) The first (left-hand) section of the rear strip 11 is connected to a first output terminal of the electronic driver 4. The last pair with two parallel LEDs 9′ (not shown in
(28) Thus the LEDs are arranged as a series connection of parallel-connected pairs of LEDs, as shown schematically in
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(30) Alternatively here, the left-hand end (in the drawing) of the front strip 13 and of the first (left-hand) section of the rear strip 11 are bent so that two substantially U-shaped contact regions 14 are produced, into which the printed circuit board 6 of the driver 4 is inserted. Then on the printed circuit board 6 the U-shaped contact regions 14 contact correspondingly arranged contact points which constitute the two output terminals of the driver 4. As a result the corresponding sections 10 of the leadframe 8 assume the function of the contact clips 26.
(31)
(32) Each leadframe 8 has three strips, an upper strip 11 (corresponding to the first strip or rear strip in
(33) The upper strip 11 and the middle strip 12 are in each case composed of several sections 10. The lower strip 13 is continuous over the length of the leadframe. The sections 10 of the upper strip 11 and the middle strip 12 are arranged offset with respect to one another, so that in each case they overlap by half a section 10. Between the right-hand region (in the drawing) of a section 10 of the upper strip 11 and the left-hand region (in the drawing) of a section 10 of the middle strip 12 two LEDs 9 are parallel-connected to one another. Between the right-hand region (in the drawing) of a section 10 of the middle strip 12 and the left-hand region (in the drawing) of a section 10 of the upper strip 11 two LEDs 9 are likewise parallel-connected to one another, so that the first-mentioned group of parallel LEDs and the second group of parallel LEDs are connected in series. This pattern continues over the length of the leadframe 8. For reasons of clarity, not all of the LEDs 9 are shown.
(34) The last pair with two parallel LEDs 9′ is connected to the right-hand section of the middle strip 12 and to the lower (continuous) strip 13. Instead of two LEDs, a 0-ohm resistor or another conductive element can be used for the connection between the middle strip 12 and the lower strip 13. Alternatively or in addition, one or more connection bars 16 can be retained for closure of the current circuit, i.e. during separation of the individual sections of the leadframe 8 these connection bars 16 are not severed.
(35) Stabilizing sections can be provided between the sections 10 and/or between the strips 11, 12, 13 of the leadframe 8 for stabilization of the leadframe 8. In particular, the continuous lower strip 13 is preferably connected locally to the adjacent middle strip 12 by stabilizing sections (insulating material or insulating SMD components).
(36) When all LEDs 9 are mounted on the leadframe 8 and are connected thereto, the connection bars 8 can be severed and the leadframes 8 can be separated from the frame 17 and from one another.
(37) The width of the leadframe 8 is preferably approximately 7 mm. Thus sufficient space is available for the LEDs 9 on the leadframe 8 without unnecessarily requiring material for the leadframe 8. The width of the upper strip 11 and the middle strip 12 is preferably approximately (2.0±0.1) mm. The width of the lower strip 11 is preferably approximately (1.6±0.1) mm. The width of the stamped openings between the strips is preferably (0.7±0.1) mm. The width of the stamped openings between the sections 10 in one strip is preferably (1.0±0.1) mm. The length of the sections 10 of the upper strip 11 and the middle strip 12 is preferably approximately (67.6±0.5) mm. The length of the leadframe 8 is preferably 17 sections 10, i.e. approximately 1166 mm. Thus in a lamp with an overall length of 1200 mm (also called a 4-foot lamp) space still remains for an electronic driver. If a stamping tool which is shorter than the leadframe is to be used a number of times, the leadframe can also be produced first of all with a length of 18 sections and a section can be removed later. For reasons of better identification fewer sections are shown in the drawing. The above-mentioned dimensions can also be used in the subsequent leadframes.
(38) Thus with four LEDs per section there are 66 or 68 LEDs, depending upon whether the connection between the middle strip 12 and the lower strip 13 takes place by two LEDs 9′ or by a 0-ohm resistor. With an operating voltage of 3 V per LED this produces an overall operating voltage of 198 V or 204 V. Such a voltage can be generated for example by a linear driver.
(39) In the embodiment according to
(40) However, the first sections (on the left in the drawing) and/or the last sections (on the right in the drawing) can also be designed to be longer, which can simplify the connection to the driver, in particular when end sections of the leadframe are converted into contact regions (see
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(42) The central region 18 of the leadframe 8 in
(43) The end region 19 of the leadframe 8 is provided for electronic components 5 of the driver 4. The precise division of the end region 19 into leadframe sections depends upon the design of the driver 4 and is therefore not illustrated in detail here.
(44) The width of the leadframe 8 is preferably approximately 7 mm. Thus sufficient space is available for the LEDs 9 and the electronic components 5 of the driver on the leadframe 8 without unnecessarily requiring material for the leadframe 8.
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(46) The end regions 19, 20 of the leadframe 8 are provided for electronic components 5 of the driver 4. The precise division of the end regions 19, 20 into leadframe sections depends upon the design of the driver 4 and is therefore not illustrated in detail here. An embodiment of the division of the end region of the leadframe 8 is illustrated by way of example in
(47) The central region 18 of the leadframe 8 in
(48) The strips 21 are preferably connected to one another and/or are connected locally to the adjacent lower strip 13 by stabilizing sections (insulating material or insulating SMD components). Stabilization can take place in particular by capacitors which can prevent or at least reduce undesirable electromagnetic interference.
(49) The width of the leadframe 8 is preferably approximately 10 mm. Thus sufficient space is available for the LEDs 9 and the electronic components 5 of the driver on the leadframe 8 without unnecessarily requiring material for the leadframe 8. The additional strips 21 give rise to a wider configuration of the leadframe 8 by comparison with the preceding embodiments.
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(51) The end region 19 of the leadframe 8 is provided for electronic components 5 of the driver 4. The precise division of the end region 19 into leadframe sections depends upon the design of the driver 4 and is therefore not illustrated in detail here.
(52) The end region 19 is twice as wide as the central region 18, so that in the end region 19 more space is available for the electronic components 5 of the driver 4. The width of the central region 18 of the leadframes 8 is preferably approximately 7 mm, and thus the width of the end region is approximately 14 mm. Thus sufficient space is available for the LEDs 9 and the electronic components 5 of the driver on the leadframe 8 without unnecessarily requiring material for the leadframe 8.
(53) The leadframes 8 in which the end region 19 is arranged on the left-hand side (in the drawing) correspond to the leadframes according to
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(55) For reasons of clarity, the division of the leadframe 8 into sections 10 is not illustrated here.
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(57) A linear driver such as shown schematically in
(58) The integrated circuit IC of the BP5151HC type is usually obtainable in the form of the ESOP8 model, as also illustrated in
(59) The rectifier and the smoothing capacitor C1 (not shown in
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(61) Approximately in the center of each section 10 of the middle strip 12 a depression 22 (viewed from the top face of the leadframe 8) is provided, which can be provided for example by embossing or deep drawing.
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(64) The three strips 11, 12, 13 of the leadframes 8 are connected to one another by stabilizing sections 24 made of insulating material, whereby the stability of the leadframes 8 is increased. Apart from the illustrated arrangement, the stabilizing section 24 can also be used for other arrangements. For reasons of clarity, not all of the stabilizing sections 24 are illustrated.
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(66) The upper strip 11 and the lower strip 12 are in each case composed of several sections 10. The sections 10 of the upper strip 11 and the lower strip 12 are arranged offset with respect to one another, so that in each case they overlap by half a section 10. One LED is connected between the right-hand region (in the drawing) of a section 10 of the upper strip 11 and the left-hand region (in the drawing) of a section 10 of the lower strip 12. A LED is likewise connected between the right-hand region (in the drawing) of a section 10 of the lower strip 12 and the left-hand region (in the drawing) of a section 10 of the upper strip 11, so that the LEDs are series-connected. This pattern continues over the length of the leadframe 8. For reasons of clarity, not all of the LEDs 9 are shown. Thus the leadframe 8 here brings about a series connection of all LEDs 9. A continuous strip for returning the electrical connection is not provided.
(67) An embodiment of a light fixture in which the leadframe 8 illustrated in
(68) Accordingly, the other leadframes described above can also be used in each case without a continuous third strip in such a light fixture.
(69) The leadframes 8 illustrated in
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(73) The two upper continuous strips 21 (the two upper strips in each case in
(74) The sections 10, 10′ of the leadframe 8 are connected to one another by connection bars 16 in
(75) In
(76) Since the electronic components 5 of the driver 4 are usually arranged on the leadframe 8 before the leadframe is installed in the light fixture,
(77) Although the invention has been illustrated and described in greater detail by the depicted exemplary embodiments, the invention is not restricted thereto and other variations can be deduced therefrom by the person skilled in the art without departing from the scope of protection of the invention.
(78) In general “a” or “an” may be understood as a single number or a majority, in particular in the context of “at least one” or “one or more” etc., provided that this is not explicitly precluded, for example by the expression “precisely one” etc.
(79) Also, when a number is given this may encompass precisely the stated number and also a conventional tolerance range, provided that this is not explicitly ruled out.
(80) If applicable, all individual features which are set out in the exemplary embodiments can be combined with one another and/or exchanged for one another, without departing from the scope of the invention.
LIST OF REFERENCES
(81) 1 tubular bulb 2 end cap 3 connecting pin 4 electronic driver 5 electronic components of the electronic driver 6 printed circuit board of the electronic driver 7 retaining bar 8 leadframe 9 LED 9′ LED 10 section of the leadframe 10′ section of the leadframe 11 first strip of the leadframe 12 second strip of the leadframe 13 third strip of the leadframe 14 U-shaped contact regions 15 sheet 16 connection bars 17 frame 18 central region of the leadframe 19 first end region of the leadframe 20 second end region of the leadframe 21 further strips of the leadframe 22 depressions 23 cable 24 stabilizing section 25 end face 26 contact clip 27 connection region of the contact clip D diodes of the rectifier C1 smoothing capacitor C2 capacitor R1 resistor R2 resistor IC integrated circuit