ELECTRONIC CONVERTER UNIT FOR RETROFITTING TO AN EXTERNAL PART OF A HOUSING OF A PUMP UNIT
20170272844 · 2017-09-21
Inventors
Cpc classification
F24D19/1048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H04Q9/00
ELECTRICITY
F24D19/1012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H04Q9/00
ELECTRICITY
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electronic converter unit for retrofitting to an external part of a housing of a pump unit is described. The housing comprises a light source for emitting light to display an operating status of the pump unit. The electronic converter unit comprises: a photo detector for measuring light emitted from the light source of the pump unit, a converter unit for converting optical signals to electrical signals, and transmitting means for wirelessly transmitting the electrical signals to an external communication unit.
Claims
1. An electronic converter unit for a pump unit, wherein the pump unit includes a housing, which comprises a signal source for emitting a signal, wherein the electronic converter unit comprises: a signal detector for measuring the signal emitted from the signal source of the pump unit, wherein the electronic converter unit is adapted to be detachably coupled to the pump unit and the electronic converter unit further comprises: a converter unit for converting said signals to electrical signals, and a transmitting means for transmitting the electrical signals to an external communication unit, wherein the electronic converter unit is adapted to wirelessly transmit the electrical signals as infrared or as a radio signal.
2. An electronic converter unit according to claim 1, wherein the signal source is a light source, and wherein the signal detector is a photo detector for measuring the light emitted from the light source of the pump, and wherein the converter unit is adapted to converting optical signals to electrical signals.
3. An electronic converter unit according to claim 1, wherein the electrical signals are chosen from the group of: GSM, CDMA, 3G, 4G and Bluetooth®.
4. An electronic converter unit according to claim 1, wherein the electronic converter unit is provided with a housing having an aperture, and wherein the photo detector is arranged within the housing behind the aperture.
5. An electronic converter unit according to claim 4, wherein the aperture is provided with an optical transparent cover comprised of glass, artificial glass or plastic.
6. An electronic converter unit according to claim 4, wherein the aperture is further provided with a sheet or layer of conductive material, the sheet having a number of apertures.
7. An electronic converter unit according to claim 6, wherein the sheet or layer of conductive material is a mesh structure.
8. An electronic converter unit according to claim 6, wherein the conductive material is a metal comprised of as copper or brass.
9. An electronic converter unit according to claim 6, wherein a mesh size of the mesh is adjusted to a pitch size being larger than a wavelength of the transmitted light but smaller than a wavelength of electric noise emitted from the electronic converter unit.
10. An electronic converter unit according to claim 6, wherein: the aperture is provided with an optical transparent cover; and the conductive material is integrated into the optical transparent cover.
11. An electronic converter unit according to, wherein: the aperture is provided with an optical transparent cover; and the optical transparent cover and the sheet of conductive material are provided as two separate layers or as an in-molded or embedded mesh within a transparent cover.
12. An electronic converter unit according to claim 6, wherein the conductive material is connected to electrical ground (39).
13. An electronic converter unit according to claim 4, wherein the housing of the electronic converter unit is covered by a conductive material and the sheet of conductive material is grounded to said housing.
14. An electronic converter unit according to claim 4, further comprising an attachment means for attaching the electronic converter unit to the housing of the pump unit.
15. An electronic converter unit according to claim 14, wherein the attachment means is chosen from the group of: mechanical fasteners, magnetic fasteners, and adhesive fasteners.
16. An electronic converter unit according to claim 14, wherein the attachment means is adapted to align the aperture of the electronic converter unit with the light source of the pump unit.
17. An electronic converter unit according to claim 4, wherein the photo detector is arranged in a range of 0.5 mm to 5 mm from the aperture.
18. An electronic converter unit according to claim 1, further comprising an electronic signal amplification circuit, and means for shutting off the electronic converter unit or lowering energy consumption of the electronic converter unit, if a communication idle-time-limit has been reached.
19. A kit of parts comprising a pump unit and an electronic converter unit comprising: a signal detector for measuring the signal emitted from the signal source of the pump unit, wherein the electronic converter unit is adapted to be detachably coupled to the pump unit; a converter unit for converting said signals to electrical signals; and a transmitting means for transmitting the electrical signals to an external communication unit, wherein the electronic converter unit is adapted to wirelessly transmit the electrical signals as infrared or as a radio signal, wherein the pump unit comprises a housing and a signal source comprising a light source, for emitting a signal comprising light, and further advantageously to display or communicate an operating status of the pump unit, and wherein the electronic converter unit is adapted to be retrofitted to an external part of the housing of the pump unit.
20. A kit of parts according to claim 19, wherein the pump unit comprises an electric motor and at least one rotating shaft.
21. A kit of parts according to claim 19, wherein the pump unit is further provided with a receiver for receiving instructions from the electronic converter unit, and wherein the electronic converter unit is provided with a transmitter for transmitting instructions to the pump unit.
22. A kit of parts according to claim 19, wherein the pump unit comprises an electronic switch-mode converter.
23. A system for checking the operating status of a pump unit, wherein the system comprises a pump unit, an external communication unit, and an electronic converter unit, wherein the pump unit comprises a housing and a signal source, for emitting a signal, advantageously light, and further advantageously to display an operating status of the pump unit, and wherein the electronic converter unit is adapted to be retrofitted to an external part of the housing of the pump unit and adapted to convert signals from the pump unit to electrical signals and to transmit the electrical signals to the external communication unit, and wherein the external communication unit is adapted to receive and process electrical signals sent from the electronic converter unit so as to display the operating status of the pump unit on a display (52) of the external communication device.
24. A system according to claim 23, wherein the external communication unit is a handheld communication device.
25. A system according to claim 24, wherein the handheld communication device has an app installed on the handheld communication device for processing the electrical signal received from the electronic converter unit.
26. A system according to, wherein the external communication device is further adapted to control the pump unit via the electronic converter unit.
27. A method for checking the operating status of a pump unit with an external communication unit, wherein the method comprises the steps of: a) providing a pump unit comprising a housing and a light source for emitting light to display an operating status of the pump unit, b) arranging an electronic converter unit for converting an optical data output from the light source of the pump unit to an electrical data signal so that a photo detector of the electronic converter unit is aligned with the light source of the pump unit, c) with the pump unit, emitting the optical data output via the light source in order to display the operating status of the pump unit, d) with the electronic converter unit, detecting the optical data output via the photo detector, e) with the electronic converter unit, converting the detected optical data output to an electrical data signal, with the electronic converter unit, transmitting the electrical data signal to the external communication device, g) with the external communication device, processing the electrical data signal in order to extract the operating status of the pump unit, and h) with the external communication device, displaying the operating status of the pump unit on a display of the external communication device.
28. A method according to claim 27, further comprising controlling, the pump unit in a subsequent step by: I) the external communication device sending instructions to the pump unit, and j) the pump unit setting driving conditions of the pump unit based on said instructions.
29. A method according to claim 28, wherein the instructions are sent to the electronic converter unit, which electronic converter unit converts the instructions and emits the converted instructions via a light source of the electronic converter unit, which in turn is received by a photo detector on the pump unit.
30. A method according to claim 27, wherein the operating status received from the electronic converter unit and displayed on the handheld device is chosen from the group of: a flow information, a speed information, an electrical current information or a pressure information relating to the liquid flowing in pipes connected to the pump, a temperature of the liquid, a rotational speed of a shaft of the pump unit, and wherein said information is used by an app in the handheld device to guide a service technician to balance said liquid flow or pressure in a heating system comprising a multiplum of radiators or heat radiating pipes.
31. An electronic converter unit for a pump unit, wherein the pump unit includes a housing and comprises a communication system for transmitting an operating status of the pump unit, wherein the communication system comprises an RFID or near-field communication (NFC) unit, characterised in that the electronic converter unit is adapted to be retrofitted to an external part of the housing of the pump unit and in that the electronic converter unit comprises: a RFID or near-field communication receiver, a converter unit for converting RFID or NFC signals to electrical signals, and transmitting means for transmitting the electrical signals to an external communication unit.
32. A system for checking the operating status of a pump unit, wherein the system comprises a pump unit, an external communication unit, and an electronic converter unit, wherein the pump unit comprises a housing and a communication system for transmitting an operating status of the pump unit, wherein the communication system comprises an RFID or near-field communication unit, and wherein the electronic converter unit is adapted to be retrofitted to an external part of the housing of the pump unit and adapted to convert RFID or NFC signals from the pump unit to electrical signals and to transmit the electrical signals to the external communication unit, and wherein the external communication unit is adapted to receive and process electrical signals sent from the electronic converter unit so as to display the operating status of the pump unit on a display of the external communication device.
33. A pump unit, comprising a housing and a signal source for emitting a signal, wherein the pump via said signal source is adapted to communicate with an electronic converter unit, which is detachably coupled to the housing of the pump.
34. A pump unit according to claim 33, wherein the pump is adapted to communicate with the electronic converter unit via said signal source in near field communication only
Description
BRIEF DESCRIPTION OF THE FIGURES
[0090] The invention is explained in detail below with reference to embodiments shown in the drawings, in which
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
DETAILED DESCRIPTION OF THE INVENTION
[0099]
[0100] The housing 12 or terminal box of the pump unit 10 houses an electrical motor and a drive shaft as well as control circuitry of the pump unit 10. In the depicted embodiment, the electric motor and pump parts are integrated into a common housing. However, in an alternative embodiment, the electrical motor and the pump may be arranged in separate housings. The control circuitry may control the light source 18 to emit light to display an operating status of the pump unit 10, whereby more detailed information about the operating status may be read out from the pump unit 10, e.g. as binary optical signals.
[0101] The front end 14 of the pump unit 10 may further be provided with one or more buttons, which may be pressed in order to initialise a sequence, where the light source 18 is brought to emit light in order to display the operating status of the pump unit 10.
[0102]
[0103] The electronic converter unit 10 comprises a photo detector (not shown in
[0104] The electronic converter unit 30 may further comprise a number of attachment parts 32, e.g. in form of retractable mechanical fasteners (not shown in
[0105] In one embodiment, the front end 14 does not contain the light source 18. Instead, display units 16, i.e. segmented light emitting diodes, act as the signal source. The segments can be turned on or off in a predetermined pattern that can be read and interpreted by the electronic converter unit 30.
[0106] The electronic converter unit 30 is further provided with a communication unit for converting the detected optical signal to an electrical signal, such as infrared or a radio signal, e.g. based on GSM, CDMA, 3G, 4G, and Bluetooth® 36.
[0107] The front end of the electronic converter unit 30 may be provided with one or more buttons to initialise a sequence, where the electronic converter unit 30 detects optical signals emitted from the light source 18 of the pump unit 10 and converts the optical signals to electrical signals and transmits the electrical signals to an external communication unit, such as a smart phone.
[0108]
[0109] The electronic converter unit 10 detects the optical signals emitted from the pump unit 10 and converts them to radio signals, which are transmitted to an external communication unit 50 in form of a smart phone having a display 52. The smart phone 50 comprises an app, which is installed and running on the smart phone 50. The smart phone 50 and app are adapted to receive and process the radio signals sent from the electronic converter unit 30 so as to display the operating status of the pump unit 10 on the display 52 of the smart phone 50. The app may further be provided with a function to control the pump unit by setting the operating or drive parameters of the pump unit 10. The smart phone 50 may send the control instructions via the electronic converter unit 30.
[0110]
[0111] The electronic converter unit 30′ comprises a first mechanical fastener 32′, which may advantageously be slidable engaged with a main part of the electronic converter unit and may be extended from a first end of the electronic converter unit 30′. The electronic converter unit 30′ further comprises a second mechanical fastener 32″ at a second end of the unit 30′. The distance between the two mechanical fasteners 32′, 32″ may be varied so that they can mechanical engage sides of the frontend of the pump unit 10. The electronic converter unit 30′ may further be designed such that the first mechanical fastener 32′, when arranged in a closed state, covers and protects an aperture (e.g. a window or a condensing lens) in front of a photo detector of the electronic converter unit, and so that the aperture is exposed, when the first mechanical fastener 32′ extends from the main body of the unit 30′ (as seen in
[0112] The electronic converter unit 30′ may further be designed such that a small part 35′ of the unit 30′ protrudes beyond the housing of the pump unit 10, when the electronic converter unit 30′ is arranged on the front end 14 of the pump unit, as shown in
[0113]
[0114] As previously mentioned, the housing 12 of the pump unit comprises a control circuitry. The control circuitry comprises a control unit 24, which controls the emission of light from the light source 18, and which may be instructed to read out the operational status of the pump unit 10 via optical signals 29 or optical data transmitted from the light source 18. The light source 18, e.g. in form of one or more photo diodes may be accessible from the housing 12 of the pump unit 10, or it may be arranged behind a window 28.
[0115] The control circuitry further comprises a switch-mode converter or power supply, which comprises a frequency transformer 22. The switch-mode converter may for instance be operating in the frequency range of 100 kHz to 200 kHz and may be the source of electrical noise from the pump unit 10.
[0116] The housing 31 of the electronic converter unit 30 also comprises an electronic circuitry. The electronic circuitry comprises a photo detector 40, e.g. in form of a photo transistor or photo diode, which is connected to a communication unit 41 for detecting and converting the detected optical signal 29. The electronic circuitry further comprises a Bluetooth® unit 42, such that the detected signal may be transmitted as a wireless signal transmission 43 to the external communication device 50 via the Bluetooth® protocol. The transmitter of the electronic converter unit 30 may also use other conventional communication protocols, such as GSM, CDMA, 3G, 4G, or infrared light.
[0117] In order to ensure a longer reach of the wireless signal 43, an electronic amplifier 44 increases signal strength. This is relevant for the application of the invention in buildings, where walls separate the electronic converter unit 30 from the handheld device 50. Signal 43 should also reach the handheld device of the service technician from the cellar, even if he is on the third floor. An energy supply 46, preferably in the form of batteries, are included in the electronic converter unit 30. They supply 40, 41, 42 and 44 with electrical energy. In order to save energy, the energy supply 46 in
[0118] The photo detector 40 is arranged behind an aperture 45 in the housing 31 of the electronic converter unit 30. The aperture may be provided with an optical transparent layer 37, e.g. made of glass, artificial glass, or plastic, and further a conductive layer 38, which is provided with an aperture to allow light to enter and be detected by the photo detector 40. The aperture may also comprise a condensing lens or a Fresnel lens in order to ensure that the light from the pump unit 10 reaches the photo detector 40. The conductive layer 38 is preferably formed as a mesh structure or an opaque layer with an aperture, such that the conductive layer 38 provides a Faraday cage like mesh structure, which allows light to enter but not electrical noise or interference. The Bluetooth® unit 42 is arranged outside the Faraday cage so that it is able to send the converted signal to the external communication device 50.
[0119] The optical transparent layer 37 and the conductive layer 38 may be provided as two separate layers as shown in
[0120] The aperture 45 is shown as being substantially square. However, it may be of any suitable shape, e.g. being round.
[0121] The conductive layer 38 is preferably connected to ground 39. The internal part of the housing 31 of the electronic converter device 30 may also be covered by an electric conductive layer, e.g. also in form of a mesh structure. The conductive layer or mesh structure 38 may then be grounded to the conductive layer of the housing, which provides a large ground plane.
[0122] The conductive material of the conductive layer and the interior of the housing 31 may for instance be made of metal, such as copper or brass, but any conductive material is in principle applicable.
[0123] The electronic circuitry is preferably also connected to ground. The conductive layer 38 and the electronic circuitry may be connected to a common ground or to separate grounds.
[0124]
[0125]
[0126] In a first step (A), the pump unit 10 is provided. Then in a second step (B), the electronic converter unit 30 for converting an optical data output from the light source of the pump unit to an electrical data signal is arranged on the housing 12 of the pump unit 10 so that the photo detector 40 of the electronic converter unit 30 is aligned with the light source 18 of the pump unit 10.
[0127] In a third step (C), the pump unit 10 is brought to a state, where an optical data output is emitted via the light source 18 in order read out the operating status of the pump unit 10.
[0128] In a fourth step (D), the electronic converter unit 30 detects the optical data output via the photo detector 40. In a fifth step (E), the electronic converter unit 30 converts the optical data output to an electrical data signal, which in a sixth step (F) is transmitted as a radio signal transmission 43 to the external communication device 50.
[0129] In a seventh step (G), the external communication device 50 processes the received electrical data signal via an app installed and running on the external communication device 50 and extracts the operating status of the pump unit. In an eighth step (H), the external communication device 50 displays the operating status of the pump unit and the display 52 of the external communication device 50.
[0130] In the previous, the system and method according to the invention have been described in relation to embodiments for reading out the operational status of the pump unit 10. However, the pump unit 10 may further be provided with a receiver for receiving instructions from the electronic converter unit 30, and the electronic converter unit 30 may be provided with a transmitter for transmitting instructions to the pump unit. The pump unit may in one embodiment be equipped with a CCD device on the front end 14, and electronic processing devices inside the pump unit would then perform digital image processing. In a more cost efficient version, a photo detector like detector 40 may be placed in front end 14 instead. Accordingly, the electronic converter unit 30 may provide two-way communication and act as an intermediate communication device, which enables the external communication device 50 to receive and transmit information between the external communication device 50 and the pump unit 10 and inter alia to control the pump unit 10. This provides a highly secure system, where a user can only access and control the working parameters of the pump unit 10, if the user both have an electronic converter unit according to the invention and e.g. a smart phone 50 with the correct app installed on the smart phone 50.
[0131] In one embodiment, the invention is used in a method for balancing the fluid flow and/or fluid pressure in the pipes of a heating system, such as a system with a plurality of parallel radiators, or parallel heating tubes for floor heating. In a known manner, the service technician detects an unbalance in the system, and adjusts for example the flow through a radiator by adjusting a valve on the radiator. In this way a radiator, which receives too high flow, experiences a reduced flow due to the adjustment of the valve, and the other radiator(s) receive more flow. Balancing is a way to obtain better heating comfort for the homeowner, and a way to reduce energy consumption. When performing a balancing of a heating system, the service technician can advantageously use the current invention. When commissioning the heating system in a house, or when later performing maintenance on the system, the service technician places the electronic converter unit 30 on the front end 14 of the pump. He initializes the converter unit 30 to read out the flow and/or pressure through the pump and leaves the site of the pump and goes to the radiators, e.g. on the 3.sup.rd floor of the house. When adjusting the valve of a radiator the adjusted value of flow and/or pressure can be read in the display of the handheld device 50. Based on this information the service technician can perform an easy balancing of the system. Preferably, the handheld device includes an app, which is dedicated to assist the service technician in balancing heating systems. The dedicated balancing app instructs the service technician about the steps to be taken when performing balancing and also includes calculation algorithms for calculating optimum heating and energy conditions. In a first step, the service technician informs the app about the number of radiators. In a second step he closes all radiators, i.e. shuts off the valves, except for one radiator. The electronic converter unit 30 then reads the flow and/or pressure through the pump, and informs the handheld device, or more precisely the app of the handheld device. The app stores this information. In the next step, the radiator just measured is closed, and another radiator is opened. The electronic converter unit makes a new reading and sends this to the app in the handheld device. This closing-opening process is repeated until all radiators have been measured, and the most inefficient radiators have been identified by the app. The app will then inform the service technician about which radiator is to be adjusted. Instead of sending information about flow or pressure, information about the electrical current of the pump can also be sent.
[0132] The invention has been described with reference to advantageous embodiments. However, the scope of the invention is not limited to the illustrated embodiments, and alterations and modifications can be carried out without deviating from the scope of the invention, which is defined by the following claims. The invention has for instance been described with reference to embodiments based on an optical readout of the operating status of the pump unit. However, it is recognised that the communication may also be based on other proximity sensor systems. The communication between the pump unit and the electronic converter unit may for instance be based on RFID or NFC technology. The communication between the pump unit ant the electronic converter unit may also be based on sound signals or other suitable signals.
TABLE-US-00001 Reference Numerals 10 Pump unit 12 Housing/terminal box 14 Front end/display 16 Display units 18 Light source/diode 20, 21 Pipe flanges 22 Frequency transformer 24 Control unit 28 Window 29 Light/Optical signal/optical data 30 Electronic converter unit 31 Housing 32 Fasteners 34 Display/Indicator 36 Bluetooth 37 Optical transparent layer 38 Mesh structure/conductive layer 39 Ground 40 Photo detector 41 Communication unit 42 Bluetooth converter 43 Radio signal transmission 45 Aperture 50 External communication device/smart phone 52 Display 100 System for checking the operating status of a pump unit