WASTE PLASTIC SOLID FUEL INCINERATOR
20170268773 ยท 2017-09-21
Inventors
Cpc classification
F23G2201/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2202/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G2203/8013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23G5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a plastic waste solid fuel incinerator comprising: an incinerator housing which has, on the upper portion thereof, a gas outlet through which combustion gas is discharged; a fuel supply unit which transfers and supplies a plastic waste solid fuel; a first combustion unit which continuously transfers and burns the supplied plastic waste solid fuel; a first air supply unit which supplies air needed for combustion to the first combustion unit; a combustion gas induction unit which induces the combustion gas generated from the first combustion unit toward the lower portion of a first combustion chamber; a second combustion unit which is arranged in the lower portion of the first combustion unit and comprises a downward injection nozzle unit which downwardly injects the combustion gas supplied through the combustion gas induction unit in order to reburn the combustion gas; and a second air supply unit which is arranged in the lower portion of the second combustion unit and supplies the air needed for combustion to the second combustion unit by downwardly injecting the air. Accordingly, there is an advantage of allowing continuous combustion using combustion gas generated during the combustion of the plastic waste solid fuel without using a separate auxiliary fuel, thereby reducing incineration costs.
Claims
1. A waste plastic solid fuel incinerator comprising: an incinerator housing which is provided, on an upper portion thereof, with a gas outlet for discharging combustion gas; a fuel supply unit for supplying a waste plastic solid fuel; a first combustion unit for continuously transferring and incinerating the waste plastic solid fuel supplied by the fuel supply unit; a first air supply unit for supplying air to the first combustion unit; a combustion gas induction unit for downwardly transferring combustion gas generated from the first combustion unit; a second combustion unit which is arranged below the first combustion unit and comprises a downward injection nozzle unit for downwardly injecting combustion gas supplied by the combustion gas induction unit so that the combustion gas is re-burnt in the second combustion unit; and a second air supply unit which is arranged below the second combustion unit and is configured to upwardly inject air to the second combustion unit.
2. A waste plastic solid fuel incinerator comprising: (i) an incinerating part that comprises: an incinerator housing which is provided, on an upper portion thereof, with a gas outlet for discharging combustion gas; a fuel supply unit for supplying a waste plastic solid fuel; a first combustion unit for continuously transferring and burning the plastic waste solid fuel supplied by the fuel supply unit; a first air supply unit for supplying air to the first combustion unit; a combustion gas induction unit for downwardly transferring combustion gas generated from the first combustion unit; a second combustion unit which is arranged below the first combustion unit and comprises a downward injection nozzle unit for downwardly injecting the combustion gas supplied by the combustion gas induction unit so that the combustion gas is re-burnt in the second combustion unit; and a second air supply unit which is arranged below the second combustion unit and is configured to upwardly inject air to the second combustion unit; (ii) a heat exchanging part that comprises: a heat exchanger housing which is provided with a liquid inlet on a lower portion thereof and a liquid outlet on an upper portion thereof and which includes an upper gas circulation chamber defined by an upper space of the heat exchanger housing and a lower gas circulation chamber defined by a lower space of the heat exchanger housing; a plurality of heat exchanging tubes which extend between the upper gas circulation chamber and the lower gas circulation chamber and surround a central gas passage; an upper dividing wall that divides the inner space of the upper gas circulation chamber; and a header which is provided with a gas outlet on an upper portion thereof; and (iii) a thermal medium jacket which surrounds a side portion and an upper portion of the incinerator housing, wherein thermal medium is introduced from a lower portion of the thermal medium jacket and is discharged through an upper portion of the thermal medium jacket towards the liquid inlet.
3. The waste plastic solid fuel incinerator according to claim 1 or claim 2, wherein the first combustion unit includes a plurality of first combustion chambers arranged in a vertical direction, and wherein the first air supply unit includes a plurality of first air supply tubes for supplying air to the plurality of the first combustion chambers, respectively.
4. The waste plastic solid fuel incinerator according to claim 3, wherein the combustion gas induction unit comprises: a gas recovery tube an end of which is connected to an end of the lowest first chamber and the other end of which is connected to the downward injection nozzle unit; and a gas fan which is arranged between the end of the gas recovery tube and the other end of the gas recovery tube and is configured to supply the combustion gas generated in the first combustion unit towards the downward injection nozzle unit.
5. The waste plastic solid fuel incinerator according to claim 4, wherein the first combustion chambers comprises: screw conveyors for continuously transferring the fuel; and pulleys arranged at ends of the screw conveyors, wherein the pulleys of the first combustion chambers are connected via power transmission belts so as to transmit power to the screw conveyors of the first combustion chambers.
6. The waste plastic solid fuel incinerator according to claim 4, wherein the fuel supply unit comprises: a refuse plastic fuel (RPF) inlet hopper which is arranged outside the incinerator housing and is configured to contain a waste plastic solid fuel; and an RPF inlet screw conveyor which transfers the waste plastic solid fuel contained in the RPF inlet hopper towards the first combustion unit.
7. The waste plastic solid fuel incinerator according to claim 4, further comprising: an air fan for supplying external air to the first air supply unit and the second air supply unit; and an ash storage tank for storing ash discharged from the lowest first combustion chamber.
Description
DESCRIPTION OF DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. It is to be understood, however, that the embodiments are presented for illustrative purpose only and are not constructed to limit the scope of the present invention.
[0028] The structure of a waste plastic solid fuel incinerator (1) according to an embodiment is described in detail with reference to
[0029] With reference to
[0030] The incinerator housing (110) defines a space where a waste plastic solid fuel (or refuse plastic fuel; RPF) is incinerated. The incinerator housing (10) is formed as a cylindrical shape that is closed so that ambient air outside the incinerator housing (10) is not in contact with the space. The incinerator housing (110) is provided, on an upper portion thereof, with a gas outlet (111) for discharging gas generated during incineration of the waste plastic solid fuel.
[0031] The fuel supply unit (120) for supplying the waste plastic solid fuel comprises an RPF inlet hopper (121) which is arranged at an outer side of the incinerating housing (10). The fuel supply unit (120) further comprises an RPF inlet screw conveyor (122) which transfers the supplied waste plastic solid fuel into the first combustion unit.
[0032] The RPF inlet hopper (121) defines a space where the waste plastic solid fuel is contained. An end of the RPF inlet screw conveyor (122) is placed at the RPF inlet hopper (121). The RPF inlet screw conveyor (122) is arranged with a predetermined angle with regard to the outer wall of the incinerator housing (110) so that the waste plastic solid fuel stored in the space of the RPF inlet hopper can be transferred into the incinerator housing (110). The other end of the RPF inlet screw conveyor (122) is placed inside the incinerator housing (110). Preferably, the interface between the RPF inlet screw conveyor (122) and the wall of the incinerator housing (110) may be sealed (by a rubber, for example). The RPF inlet screw conveyor (122) can be controlled by a controller (190) to move or stop. Also, the speed of the movement can be controlled by the controller (190).
[0033] The first combustion unit (130) is placed inside the incinerator housing (110). The first combustion unit (130) continuously transfers and burns the waste plastic solid fuel supplied by the fuel supply unit. The first combustion unit (130) comprises a plurality of first combustion chambers arranged in a vertical direction.
[0034] As shown in
[0035] The upper first combustion chamber (131), the middle first combustion chamber (132), and the lower first combustion chamber (133) are provided with screw conveyors in the upper, middle, and lower first combustion chambers (131, 132, 133). For example, the upper first combustion chamber (131) is provided with an upper screw conveyor (134) in a lower portion of the upper first combustion chamber (131). The middle first combustion chamber (132) is provided with a middle screw conveyor (135) in a lower portion of the middle first combustion chamber (132). The lower first combustion chamber (133) is provided with a lower screw conveyor (136) in a lower portion of the lower first combustion chamber (133). The lower screw conveyor (136) provided in a lower portion of the lower first combustion chamber (i.e., the lowest chamber in this configuration) is used to discharge ash generated in the first combustion unit and recover. The lower screw conveyor (136) can be called as an ash recovery screw conveyor.
[0036] With reference to
[0037] For example, according to the embodiment described in
[0038] The diameters of the pulleys can be designed to be same or different. They can be adjusted according to design specifics to enable fuel combustion to be uniform and fuel supply to be efficient.
[0039] The first combustion unit (130) is connected to the first air supply unit (140) which supplies to the first combustion unit air needed for combustion of the fuel supplied to the first combustion unit (130). The first air supply unit (140) includes a plurality of first air supply tubes that supply air to the plurality of first combustion chambers, respectively. For example, according to the embodiment described in
[0040] In case of burning materials having a relatively low thermal decomposition rate, upward combustion is better than downward combustion, generally. However, if upward combustion is used to burn materials having a relatively high thermal decomposition rate, a significant amount of hazardous gas and smoke can be generated due to incomplete combustion and re-combustion (re-burn) is thus required to reduce or eliminate the hazardous decomposed gas and smoke. Accordingly, in case of combustion of materials having a relatively high thermal decomposition rate, downward combustion is better than upward combustion. The burning rate of downward combustion is approximately half the burning rate of upward combustion.
[0041]
[0042] Each of the first combustion chambers (131, 132, 133) may be formed as a duct. For example, the first combustion chambers may be formed as a duct having a rectangular or any other polygonal cross-section. Although the first combustion chambers horizontally extend in
[0043] Fuel and combustion gas inside a combustion chamber move toward an end of the combustion chamber. The fuel and combustion gas can move to a next combustion chamber located below the combustion chamber.
[0044] For example, according to the embodiment described in
[0045] Although the first combustion unit (130) of the waste plastic solid fuel incinerator according to the embodiment described in
[0046] When the incinerator (1) is initially operated, a burner (not shown) provided inside the upper first combustion chamber (131) is used to heat the waste plastic solid fuel that is supplied to the upper first combustion chamber (131) from the RPF inlet screw conveyor (122). Once the combustion gas that is generated in the lower first combustion chamber (133) and is supplied to the second combustion unit (160) is re-burnt in the second combustion unit (160), thermal energy generated from the second combustion unit (160) can be transferred to the first combustion unit (130) and can be used to burn the waste plastic solid fuel in the first combustion unit (130). In this case, the burner may keep being operated or may be turned off.
[0047] The combustion gas induction unit (150) comprises a gas recovery tube (151). An end of the gas recovery tube (151) is connected to an end of the lower first chamber (133) and the other end of the gas recovery tube (151) is connected to a downward injection nozzle unit (161). The combustion gas induction unit (150) further comprises a gas fan (152) that is arranged between the end and the other end of the gas recovery tube (151) and supplies the combustion gas generated in the first combustion unit (130) towards the downward injection nozzle unit (161).
[0048] The combustion gas induction unit (150) introduces the combustion gas generated in the first combustion unit (130) into the second combustion unit (160). According to the embodiment described in
[0049] The second combustion unit (160) comprises the downward injection nozzle unit (161) for downwardly injecting the combustion gas supplied by the combustion gas induction unit (150) into the second combustion unit (160). The downward injection nozzle (161) is positioned below the first combustion unit (130). A gas fan (152) is arranged between the end and the other end of the gas recovery tube (151) and functions to force the combustion gas generated in the first combustion unit (30) to be supplied towards the downward injection nozzle unit (161).
[0050] The second air supply unit (170) is arranged below the downward injection nozzle unit (161). The second air supply unit (170) upwardly injects air to the second combustion unit (160). With the air, the combustion gas that is supplied from the first combustion unit (130) to the second combustion unit (160) by the combustion gas induction unit (150) can be re-burnt in the second combustion unit (160).
[0051] The temperature of the combustion gas injected by the downward injection nozzle unit (161) is higher than the temperature of the air injected by the second air supply unit (170). The combustion gas and the air are injected by the downward injection nozzle unit (161) and the second air supply unit (170), respectively, to a space between the downward injection nozzle unit (161) and the second air supply unit (170), in which space the combustion gas supplied by the combustion gas induction unit (150) is re-burnt.
[0052] By forcing the combustion gas generated in the first combustion unit (130) to be transferred to the second combustion unit (160) and re-burning the combustion gas in the second combustion unit (160), the incinerator according to the embodiment of the present invention can completely burn hazardous materials such as dioxin. Also, the maximum thermal energy can be recovered and the maximum thermal power can be achieved.
[0053] When the combustion gas is re-burnt in the second combustion unit (160), heat and combustion gas are generated in the second combustion unit (160). The heat and combustion gas move upwardly so as to supply thermal energy to the first combustion unit (130). The thermal energy supplied to the first combustion unit (130) can contribute to maintain the temperature of the first combustion unit (130) that is necessary to burn the waste plastic solid fuel introduced into the first combustion unit (130).
[0054] The air fan (175) is provided outside the incinerator housing (110) and supplies ambient (external) air to the first air supply unit (140) and the second air supply unit (170). The air fan (175) may be operated by an air fan motor. The operation of the air fan (175) and the air fan motor may be controlled by the controller (190). For example, the overall amount of air introduced to the incinerator may be controlled by the controller (190). Also, the amount of air introduced to the first air supply unit (140) and the amount of air introduced to the second air supply unit (170) may be controlled by the controller (190).
[0055] The incinerator according to the embodiment described in
[0056] As described above, the combustion gas generated in the first combustion unit (130) is forcedly circulated by the combustion gas induction unit (150) to the second combustion unit (160) and complete combustion of the combustion gas can be achieved when the forcedly circulated combustion gas is re-burnt in the second combustion unit (160). Heat generated when the combustion gas is re-burnt in the second combustion unit (160) is transferred to the first combustion unit (130) and the transferred heat is used to burn the waste plastic solid fuel introduced into the first combustion unit (130). Accordingly there is no need to use additional energy source to run the incinerator. Heat that is discharged through a gas outlet (111) provided in the upper portion of the incinerator housing (110) as well as the combustion gas that is completely burnt in the second combustion unit (160) may be supplied to a heat exchanging part (20), thereby increasing efficiency of energy management.
[0057] The ash storage tank (180) is provided below the lower first combustion chamber (133). The ash is transferred, while being mixed, by the ash recovery screw conveyor (136) from the lower first combustion chamber (133) to the ash storage tank (180).
[0058] The controller (190), as described above, controls the operation of the RPF inlet screw conveyor (122) and the ask recovery screw conveyor (136). For example, the amount of the waste plastic solid fuel that is introduced into the first combustion unit (130) and the amount of the ash that is discharged from the first combustion unit (130) may be controlled. In addition, the controller (190) controls the operation of the air fan (175), the first air supply unit (140), and the second air supply unit (170). For example, the amount and flow rate of air that is supplied to the first air supply unit (140) and the amount and flow rate of air that is supplied to the second air supply unit (170) may be controlled.
[0059] Hereinafter, a waste plastic solid fuel incinerator (2) according to another embodiment of the present invention is described with reference to
[0060] The incinerating part (10) is identical to the incinerator (1) described above with reference to
[0061]
[0062] The heat exchanging part (20) includes a heat exchanger housing (210), a central gas passage (220), an upper gas circulation chamber (230), a lower gas circulation chamber (240), a plurality of heat exchanging tubes (250), and a header (260).
[0063] The heat exchanging part (20) is connected to the upper portion of the incinerating part (10). The heat exchanging part (20) transfers the heat discharged from the incinerating part (10) to a liquid thermal medium such as water and oil.
[0064] With reference to
[0065] The central gas passage (220) extends vertically from the gas outlet (111) so that the combustion gas discharged from the gas outlet (111) moves upwardly. The thermal medium and the combustion gas flow inside the heat exchanger housing while they are not mixed with each other.
[0066] An upper dividing wall (231) is provided inside the upper gas circulation chamber (230). The upper dividing wall (231) divides the upper, inner space of the heat exchanger housing (210) into an upper space and a lower space. The combustion gas flowing through the central gas passage is collected in the upper space.
[0067] A lower dividing wall (241) is provided inside the lower gas circulation chamber (240). The lower dividing wall (241) divides the lower, inner space of the heat exchanger housing (210) into an upper space and a lower space.
[0068] The heat exchanging tubes (250) extend vertically inside the heat exchanger housing (210) so as to surround the central gas passage (220). The upper ends of the heat exchanging tubes (250) are in fluid communication with the upper gas circulation chamber (230) and the lower ends thereof are in fluid communication with the lower gas circulation chamber (240). The combustion gas flows inside the heat exchanging tubes (250).
[0069] The header (260) is provided with a boundary wall (261) that divides the inner space of the upper gas circulation chamber (230) into a left chamber and a right chamber. The header (260) is also provided with a gas outlet (262) on an upper portion thereof. The combustion gas collected in the upper gas circulation chamber (230) flows, through a set of the heat exchanging tubes (250) that are in fluid communication with the right chamber, downwardly towards the lower gas circulation chamber (240). The combustion gas that is introduced into the lower gas circulation chamber (240) flows, through the other set of the heat exchanging tubes (250) that are in fluid communication with the left chamber, upwardly towards the upper gas circulation chamber (240). The combustion gas that is introduced into the upper gas circulation chamber (240) is discharged through the gas outlet (262).
[0070] The heat exchanging part (20) is disposed on the incinerating part (10) such that the central gas passage (220) of the heat exchanging part (20) is air tightly connected to the gas outlet (111) of the incinerating part (10).
[0071] The incinerator (2) may further comprise a thermal medium jacket which surrounds a side portion and an upper portion of the incinerator housing (110). For example, the heat discharged through the side portion can be used to preheat the liquid thermal medium that is to be introduced into the heat exchanging part (20), which minimizes energy loss and maximizes energy efficiency. The liquid thermal medium is introduced from a lower portion of the thermal medium jacket and discharged through an upper portion of the thermal medium jacket. The discharged liquid thermal medium is supplied, via the liquid inlet (211), to the heat exchanging part (20).
[0072] With reference to
[0073] According to the embodiment of the present invention, the liquid thermal medium is circulated inside the heat exchanger housing (210) so that the time during which the liquid thermal medium is in contact with the combustion gas is quite long, thereby enabling the heat exchange between the thermal medium and the combustion gas to be significantly efficient. In addition, the incinerating part (10) and the heat exchanging part (20) may be configured to be separable from each other. Also, windows (232, 242) that can be open and closed may be provided to monitor the flow of the combustion gas.
[0074] According to the embodiments of the invention, waste plastic solid fuel can be incinerated cost effectively by incinerating the waste plastic sold fuel continuously by using combustion gas generated during the process of combustion of the waste plastic solid fuel, without having to use additional energy source.
[0075] Also according to the embodiments of the invention the invention, hazardous by-products (e.g., dioxin), which are normally generated during the process of incinerating waste plastic sold fuel, can be significantly prevented from being generated by recycling combustion gas.
[0076] In addition, according to the embodiments of the invention, heat generated during the process of incinerating waste plastic sold fuel can be reused and the thermal exchange efficiency of thermal medium can be maximized, thereby efficiently heating various facilities and water.
[0077] The present invention has been illustrated by the above embodiments, but it should be understood that the above embodiments are only for purposes of illustration and description, and are not intended to limit the invention within the scope of the embodiments described. Also skilled in the art will be appreciated that the present invention is not limited to the embodiments described above, in accordance with the teachings of the present invention can also make variations and modifications more of these variations and modifications are within the present invention as claimed.