HIGH CONTRAST, GLASS-BASED, WRITEABLE/ERASABLE FRONT PROJECTION SCREENS
20170269466 · 2017-09-21
Inventors
- Gordon Charles Brown (Corning, NY, US)
- Jacques Gollier (Redmond, WA, US)
- Joan Deanna Gregorski (Painted Post, NY, US)
- Vasudha Ravichandran (Painted Post, NY)
- David Lee Weidman (Corning, NY, US)
Cpc classification
B32B2559/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
High contrast, glass-based, writeable/erasable front projection screens are provided. The screens include a transparent glass sheet which has a front surface and a back surface separated by a distance d. The back surface is in optical contact with a diffusing element. During use of the projection screen, the glass sheet transmits image light from a projector to the diffusing element and the diffusing element reflects a portion of that light back through the glass sheet to a user. The screens have a user-facing surface that is a writable/erasable surface. In embodiments, the distance d is less than or equal to 0.2 millimeters, the whiteness W of the projection screen is less than or equal to 0.5, and/or the contrast C of the projection screen is at least 75%.
Claims
1. A projection screen having a user-facing surface which faces a user during use of the projection screen, said projection screen comprising a transparent glass sheet and a diffusing element wherein: (a) the glass sheet has a front surface and a back surface separated by a distance d; (b) the back surface of the glass sheet is in optical contact with the diffusing element; (c) during use of the projection screen, the front and back surfaces of the glass sheet transmit image light from a projector to the diffusing element and the diffusing element reflects a portion of that light back through the glass sheet to a user; (d) the distance d is greater than 0.05 millimeters and less than or equal to 0.2 millimeters; and (e) the user-facing surface of the projection screen is a writable/erasable surface.
2. The projection screen of claim 1 wherein the projection screen has a contrast of at least 75%.
3. The projection screen of claim 1 wherein the projection screen has a contrast of at least 95%.
4. The projection screen of claim 1 wherein the distance d is less than or equal to 0.1 millimeters.
5. The projection screen of claim 1 wherein the glass sheet and the diffusing element together provide the projection screen with a whiteness W that is less than or equal to 0.5.
6. The projection screen of claim 1 wherein the diffusing element comprises a coating on the back surface of the glass sheet.
7. The projection screen of claim 6 wherein the coating is white ink.
8. The projection screen of claim 1 wherein the diffusing element comprises a magnetic metal sheet laminated to the back surface of the glass sheet.
9. The projection screen of claim 1 wherein the user-facing surface of the projection screen has anti-glare properties.
10. The projection screen of claim 1 wherein the back surface of the glass sheet comprises a pattern that is perceivable by a user through the screen's user-facing surface.
11. The projection screen of claim 1 rolled upon itself into a storage configuration.
12. An optical system comprising the projection screen of claim 1 and a projector, wherein the projector projects image light toward the user-facing surface of the projection screen.
13. A projection screen having a user-facing surface which faces a user during use of the projection screen, said projection screen comprising a transparent glass sheet and a diffusing element wherein: (a) the glass sheet has a front surface and a back surface; (b) the back surface of the glass sheet is in optical contact with the diffusing element; (c) during use of the projection screen, the front and back surfaces of the glass sheet transmit image light from a projector to the diffusing element and the diffusing element reflects a portion of that light back through the glass sheet to a user; (d) the glass sheet and the diffusing element together provide the projection screen with a whiteness W that is less than or equal to 0.5; and (e) the user-facing surface of the projection screen is a writable/erasable surface.
14. The projection screen of claim 13 wherein the projection screen has a contrast of at least 75%.
15. The projection screen of claim 13 wherein the projection screen has a contrast of at least 95%.
16. The projection screen of claim 13 wherein the diffusing element comprises a coating on the back surface of the glass sheet.
17. The projection screen of claim 16 wherein the coating is white ink.
18. The projection screen of claim 13 wherein the diffusing element comprises a magnetic metal sheet laminated to the back surface of the glass sheet.
19. The projection screen of claim 13 wherein the user-facing surface of the projection screen has anti-glare properties.
20. The projection screen of claim 13 wherein the back surface of the glass sheet comprises a pattern that is perceivable by a user through the screen's user-facing surface.
21. The projection screen of claim 13 rolled upon itself into a storage configuration.
22. An optical system comprising the projection screen of claim 13 and a projector, wherein the projector projects image light toward the user-facing surface of the projection screen.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0051] The reference numbers used in the figures refer to the following: [0052] 7 projection screen [0053] 9 projector [0054] 11 image light from projector [0055] 13 glass sheet [0056] 15 front surface of glass sheet [0057] 17 back surface of glass sheet [0058] 19 diffusing element [0059] 21 light reflected/scattered by diffusing element (initial reflection and scattering) [0060] 23 light reflected by front surface of glass sheet [0061] 25 light reflected by front surface of glass sheet and then re-reflected/re-scattered by diffusing element (secondary reflection and scattering) [0062] 27 nominal white part of image [0063] 29 nominal black part of image [0064] 31 diffusing element as coating on the back surface of the glass sheet [0065] 33 diffusing element as a sheet laminated to the back surface of the glass sheet [0066] 35 adhesive [0067] 37 backer [0068] 39 adhesive [0069] 41 anti-glare element [0070] 43 user-facing surface of projection screen
DETAILED DESCRIPTION
[0071] As discussed above, the present disclosure relates to high contrast, glass-based, writeable/erasable front projection screens 7. The screens 7 include a transparent glass sheet 13 which has a front surface 15 and a back surface 17 separated by a distance d. The back surface 17 is in optical contact with a diffusing element 19,31,33. During use of the projection screen 7, the glass sheet 13 transmits image light from a projector 9 to the diffusing element 19,31,33 and the diffusing element 19,31,33 reflects a portion of that light back through the glass sheet 13 to a user. The screens 7 have a user-facing surface 43 that is a writable/erasable surface. In embodiments, the distance d is less than or equal to 0.2 millimeters, the whiteness W of the projection screen 7 is less than or equal to 0.5, and/or the contrast C of the projection screen 7 is at least 75%.
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[0074]
[0075] In accordance with the disclosure, it has been determined that the contrast exhibited by glass-based, writeable/readable marker boards can be analyzed by treating the glass sheet as a waveguide and the diffusing element, e.g., white paint in intimate contact with the back surface of the glass sheet, as a Lambertian diffuser. A Lambertian diffuser scatters light in all directions and as a result, part of the light is scattered at angles larger than the total internal reflection angle in the glass. This light is “wave-guided” in the glass and propagates on for some distance. As a result, as will now be explained, the image is washed-out, i.e., it has low contrast.
[0076]
[0077] In this figure, projector 9 transmits image light 11 towards screen 7 which, after passing through glass sheet 13, impinges on diffusing element 19. Diffusing element 19 acts as a nearly Lambertian diffuser and reflects/scatters the incoming light to produce light 21. Some of light 21 passes out of the screen through glass sheet 13 and on to the user, as desired. However, some of light 21 undergoes total internal reflection at the front surface 15 of the glass sheet and remains in the sheet as light 23, i.e., for some of the incoming light that is reflected/scattered by the diffusing element, the glass sheet functions as a waveguide and causes that light to move laterally within the glass sheet. This wave-guided light is re-reflected/re-scattered by diffusing element 19 to produce light 25. To the user, light 25 emanates from portion 29 of the screen 7 which by hypothesis is supposed to appear black. It is this light 25 that reduces the contrast of the screen, i.e., by increasing I.sub.min in Eq. (1).
[0078] The actual light paths are much more complex than those shown in
[0079] The effects of the various interfaces making up the projection screen can be analyzed using, for example, commercially available optical design software such as the ZEMAX program sold by Zemax, LLC, Redmond, Wash.
[0080]
X=1−(1/n).sup.2,
where n is the index of refraction of the glass.
[0081] With an index close to 1.5, the amount of trapped light is about 55%. That light will propagate and will keep being scattered by the diffuser as it propagates. The amount of light Y that keeps being waveguided after “K” bouncing and scattering events is given by:
Y=X.sup.K.
So, for instance, about 16.6% of the light is still inside the glass after the three scattering events illustrated in
[0082] The loss of contrast and image resolution is a function of how far from the original impact (K=1) the light can propagate. To make an order of magnitude estimate, one needs to consider that the angle β of propagation is equal or larger than the total internal reflection angle TIR which is given by:
TIR=a sin(1/n).
[0083] For an index of 1.5, TIR is equal to about 42 degrees and so, after K bounces, light has at least propagated by a distance D given by:
D>2*(K−1)*d*tan(β)
where, as above, d is the thickness of the glass.
[0084] Considering a thickness of, for example, 3 mm, one can conclude that, after three bounces, where, as calculated above, there is still 16.6% of the energy, light has propagated by at least 10.8 mm or more than a centimeter in all radial directions. To further quantify the impact of the waveguide effect on image contrast, one can use non-sequential ray tracing which can be performed using, for example, the ZEMAX program discussed above.
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[0086] To summarize, in accordance with this first aspect of the disclosure, the distance over which wave-guided light is allowed to propagate within a glass sheet is controlled using the thickness of the sheet. Specifically, the number of bounces per millimeter that the wave-guided light experiences is inversely proportional to the thickness of the glass sheet. Since at every bounce light gets scattered again, more bounces mean that the wave-guided light leaks faster from the screen (i.e., the wave-guided light exits the user-facing surface of the screen within a smaller lateral distance) so that less wave-guided light ends up exiting the screen from portions of the screen that are supposed to be dark. In particular, less wave-guided light propagates deep into the dark portions of the image. In this way, at least the central parts of the dark portions of the image remain dark notwithstanding the waveguide effect. The presence of these dark parts causes the user to perceive the image as having a high contrast.
[0087] In addition to causing wave-guided light to leave the screen faster, more bounces means that the wave-guided light will have more interactions with the diffusing element per unit length of lateral travel.
[0088] The absorption of the diffusing element can be increased by, for example, using a colored diffusing element, e.g., a diffusing element that is colored grey.
[0089] The results of these experiments are summarized in
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[0092] Alternatively, depending on the materials used, the backer can serve as the diffusing element and can be laminated directly to the glass sheet as in
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[0094] As a non-limiting example, an anti-glare element 41 which is incorporated as part of glass sheet 13 can be formed by applying to the front surface of the glass sheet a “mask” in which small particles locally adhere to the glass surface. Such a mask can be formed by, for example, painting small dots on the surface of the glass using an inkjet printer. When a glass sheet prepared in this way is dipped into an acid bath (e.g., a HF bath), differential etching will occur between the portions of the sheet covered by the dots and the exposed portions. The result is surface texturing. The depth and size of the roughness thus generated can be controlled based on, for example, the size of the mask particles, how well they adhere to the glass, the etching duration, the acid concentration, and the temperature of the etch bath.
[0095] The resulting glass surface can be characterized by: 1) its total RMS roughness (e.g., its total roughness measured using a measuring window of 0.6 mm×0.6 mm with no spatial frequency filtering) and 2) its haze, where haze refers to the percentage of incident light scattered outside an angular cone of ±2.5° as determined using ASTM procedure D1003. In the case of writeable/erasable projection screens, a balance needs to be maintained between the screen's anti-glare properties and its erasability. A total RMS value in the range of 900 nm to 1500 nm for a 0.6 mm×0.6 mm measurement window with no spatial frequency filtering and a haze of at least 10% (preferably, ≧20%) have been found to produce a diffuse image, rather than a bright image, of a projector's projection lens while still providing a user-facing surface for the projection screen that is erasable, i.e., a surface from which writing on the screen can be erased with essentially no visually detectable residue remaining after the erasing. A user-facing surface with these characteristics has also been found to have desirable haptic characteristics, i.e., the surface has been found to be pleasing to the touch. The same surface properties can be employed when the anti-glare properties are provided by a separate element that is affixed (e.g., with an optically clear adhesive) to the front surface of the glass sheet.
[0096] Various glass compositions and glass-forming techniques (e.g., the overflow downdraw fusion process or the float process) can be used to construct glass sheet 13. In general terms, the glasses will contain SiO.sub.2 and Al.sub.2O.sub.3, and, depending on the application, at least two of: B.sub.2O.sub.3, MgO, CaO, SrO, BaO, Na.sub.2O, K.sub.2O, and Li.sub.2O. As non-limiting examples, the glass sheets can have compositions of the types disclosed in Dumbaugh, Jr. et al., U.S. Pat. No. 5,374,595; Chacon et al., U.S. Pat. No. 6,319,867; Ellison, U.S. Pat. No. 7,534,734; Danielson et al., U.S. Pat. No. 7,833,919; Ellison, U.S. Pat. No. 7,851,394; Moffatt et al., U.S. Reissue No. RE37,920; and Kohli, U.S. Reissue No. RE41,127; the contents of which are incorporated herein by reference in their entireties. Strengthened glass sheets can also be used, such as glass sheets having compositions of the types disclosed in Dejneka et al., U.S. Pat. No. 8,158,543; Dejneka et al., U.S. Patent Application Publication No. 2011/0045961; and Barefoot et al., U.S. Patent Application Publication No. 2011/0201490; the contents of which are incorporated herein by reference in their entireties. Corning Incorporated's WILLOW® brand glass is particularly well-suited for use as the glass sheets of the projection screens of the present disclosure.
[0097] Whatever their composition, the glass sheets need to be sufficiently transparent to allow image light to pass through the sheet, reflect from the diffusing element, and then pass back through the sheet to the user. Quantitatively, over the wavelength range of 450 to 650 nm, the glass sheets should exhibit a transmission of at least 90%.
[0098] As to the diffusing element, it will typically function as a Lambertian diffuser and thus will preferably diffuse light in an angle of at least 30 degrees. As an alternative to a Lambertian diffuser, diffusing elements having a directionality can be used if desired. See, for example, Liu et al., U.S. Pat. No. 8,220,932.
[0099] In addition to the various components discussed above, the projection screens of the present disclosure can include a variety of other components. For example, the screens can include protective coatings, anti-splinter films, mounting hardware, and the like. Also, if desired, the back surface of the glass sheet can comprise a pattern, e.g., a company logo, that is perceivable by a user through the screen's user-facing surface.
[0100] A variety of modifications that do not depart from the scope and spirit of the invention will be evident to persons of ordinary skill in the art from the foregoing disclosure. The following claims are intended to cover the specific embodiments set forth herein as well as modifications, variations, and equivalents of those embodiments.