INSERTING SYSTEM
20170267017 · 2017-09-21
Inventors
Cpc classification
International classification
Abstract
A system for inserting contents in an envelope includes a holder for empty envelopes, a flap opener, conveying elements for conveying the envelope from the holder to a packing pocket where the envelopes are filled, a supply device for supplying the envelope contents to and into the packing pocket, and removal elements for forwarding the filled envelope. The conveying elements include a funnel for orientation of the envelope relative to the packing pocket. The funnel is mobile at a first angle (W1) with respect to a flap guide of the packing pocket. The conveying elements further include a pulling means for pulling the envelope over the packing pocket. The pulling means cooperates temporarily with the flap guide of the packing pocket and is mobile at a second angle (W2) with respect to the flap guide. The conveying elements include means for synchronizing the movement of the funnel and the pulling means.
Claims
1. An inserting system for inserting envelope contents 5 into an envelope 2, wherein the inserting system 1, 1′ comprises a holder 6 for empty envelopes, a flap opener 7 for opening an envelope flap 3 of the envelope 2, transport elements 8 for transporting the envelopes 2 from the holder 6 to a packing pocket 9 on which the envelopes are filled, a supply device 10 for supplying the envelope contents 5 to the packing pocket and into the packing pocket 9, and onward transport elements 11 for the onward conveying of the filled envelope 2′, characterized in that the transport elements 8 comprise a funnel 12 for aligning the envelope 2 with the packing pocket 9, said funnel being movable in a first angle (W1) relative to a flap guide 13 of the packing pocket 9 which is mounted on the inserting system 1, 1′ or on a mounting rail 15, and at least one pulling means 14 for at least partially pulling the envelope 2 onto the packing pocket 9, said pulling means cooperating temporarily with the flap guide 13 of the packing pocket 9 and being movable in a second angle (W2) relative to the flap guide 13, and synchronizing means 16 for synchronizing the movement of the funnel 12 and of the pulling means 14, as a result of which the funnel 12 and the pulling means 14 are movable from a first position I at receipt of the envelope flap 3 by the funnel 12 into a second position II after the envelope flap 3 has been placed onto the flap guide 13, and a transport angle (Wt) between the supplied envelope 2 and the flap guide 13 can be varied during the pulling of the envelope onto the packing pocket 9, in order to enable opening of the envelope.
2. The inserting system according to claim 1, characterized in that the at least one pulling means comprises a pulling roller 14.
3. The inserting system according to claim 1, characterized in that, in the first position I, the transport angle (Wt) lies in a range between 15° and 45°, preferably between 20° and 40°, particularly preferably around 30°±5°, the limit values being included.
4. The inserting system according to claim 1, characterized in that, in the second position II, the transport angle (Wt) is smaller than in the first position and preferably lies in a range between −10° and 10°, particularly preferably between 0° and 6°, the limit values being included.
5. The inserting system according to claim 1, characterized in that the means 16 comprise synchronous motors, but preferably mechanical transmission means such as toothed wheels, toothed belts, chains, drive belts, particularly preferably a guide cam 17.
6. The inserting system according to claim 1, characterized in that the guide cam 17 is a cam disk or a cam lobe.
7. The inserting system according to claim 1, characterized in that the funnel 12 comprises two angle profiles 18 which are arranged parallel to and against one another, on opposite sides and transversely to the transport direction, and are mounted such as to be able to be moved by the means.
8. The inserting system according to claim 1, characterized in that the funnel 12 comprises two angle profiles which are arranged parallel to and against one another, on opposite sides and transversely to the transport direction, said angle profiles being mounted on a common funnel base 19 which is able to be moved the means 16.
9. The inserting system according to claim 1, characterized in that an onward transport angle (Wa) formed between a plane K, which includes the flap guide 13, and the onward transport direction of the filled envelopes 2′ is acute and directed downward, preferably in a range between 1° to 12°, the limit values being included.
10. The inserting system according to claim 1, characterized in that arranged upstream of the funnel 12 counter to the transport direction of the envelope 2 is a transport roller 20 which cooperates with a preferably spring-biased counter-roller 21 in order to transport the envelope 2 through the funnel 12 onto the packing pocket 9 as far as the pulling means 14.
11. The inserting system according to claim 1, characterized in that provided downstream of the packing pocket 9 in the onward transport direction of the filled envelope 2′ is an onward transport roller 22 and a further onward transport element 23 cooperating therewith for conveying the filled envelope 2′ onward from the packing pocket 9.
12. The inserting system according to claim 10, characterized in that the transport roller 20, 22 is arranged between the transport plane and the onward transport plane so as to cooperate alternately or else simultaneously with the counter-roller 21 and the further onward transport element 23.
13. The inserting system according to claim 10, characterized in that the onward transport angle (Wa) from the front edge of the packing pocket 9 is acute and directed downward, preferably in a range between 1° and 12°, the limit values being included.
14. The inserting system according to claim 11, characterized in that the further onward transport element comprises a segment 23, preferably a segment which can be spring-biased against the transport roller/onward transport roller.
15. The inserting system according to claim 1, characterized in that transport elements 11 or/and onward transport elements comprise further rollers or/and segments.
16. The inserting system according to claim 1, characterized in that the flap opener 7 is designed as at least one opener claw 25 arranged on a circular circumference.
17. The inserting system according to claim 1, characterized in that the flap opener 7 comprises a blowing unit for generating an air flow that is directed below the envelope flap 3.
18. The inserting system according to claim 1, characterized in that the supply device 10 comprises fingers 26 attached to toothed belts or drive belts or chains.
19. The inserting system according to claim 1, characterized in that the first angle (W1) lies in a range from 90° to 150°, preferably in a range from 110° to 130°, relative to the plane K that includes the flap guide, the limit values being included.
20. The inserting system according to claim 1, characterized in that the second angle (W2) lies in a range from 70° to 110°, preferably in a range from 80° to 100°, relative to the plane K that includes the flap guide, the limit values being included.
21. The inserting system according to claim 1, characterized in that the first angle (W1) or/and the second angle (W2) can be varied, in particular can be varied by pivoting.
22. The inserting system according to claim 1, characterized in that cones 27 which are preferably adjustable and which laterally delimit at least the flap guide plane 13 are provided laterally between the pulling means 14 and the funnel 12 in order to easily open the envelope 2.
23. The inserting system according to claim 1, characterized in that the packing pocket 9 comprises a mid-line M in the plane K and also a plurality of slats 28 which are parallel to the mid-line M and which are arranged with the respective flap guide 13 in the plane K, wherein to at least two outer slats 28′ with respect to the mid-line a sheet guide 30 is assigned, which is at a distance from the respective flap guide 13, and the slats 28 are arranged separately from one another on the inserting system 1, 1′ or on a mounting rail 15, 35, wherein adjusting means 31 for displacing the side slats 28′ are arranged for displacing the latter in parallel substantially perpendicular to the mid-line.
24. The inserting system according to claim 23, characterized in that at least one inner slat 28″ is arranged in a stationary manner between the outer slats 28′.
25. The inserting system according to claim 23, characterized in that the sheet guide 30 is designed to be flexible relative to the flap guide 13 at least in a front region which is arranged at the front in relation to the envelope supply.
26. The inserting system according to claim 23, characterized in that the adjusting means 31 comprise electrical and/or mechanical means, preferably an adjusting spindle 31.
27. The inserting system according to claim 23, characterized in that the outer slats 28′ are closed on the respective outer side surface.
28. The inserting system according to claim 23, characterized in that the outer slats 28′ form at least partially a U-shaped profile with an outwardly directed base, so that the envelope contents 5 are guided on both sides by the U-shaped profile.
29. The inserting system according to claim 24, characterized in that the at least one inner slat 28″ is open on both side surfaces.
30. A method for operating an inserting system 1, 1′ according to claim 1, wherein, from a stack of envelopes stored in the holder 6, the flap 3 of the envelope 2 located closest to an envelope removal opening of the holder 6 is opened by a flap opener 7, transport elements 8 transport the envelope 2 from the holder 6 to a packing pocket 9 on which the envelopes 2 are filled, and the envelope contents 5 are supplied to the packing pocket 9 by means of a supply device 10, and onward transport elements 11 convey the filled envelope onward, characterized in that a movable funnel 12 aligns the envelopes in the direction of the packing pocket 9, wherein said funnel is moved in a first angle (W1) relative to the flap guide 13 of the packing pocket 9, and a pulling means 14 which is moved in a second angle (W2) relative to the flap guide 13 pulls the envelope 2 at least partially, but preferably completely, onto the packing pocket 9, wherein it cooperates at least temporarily with the packing pocket 9, wherein additionally synchronizing means 16 for synchronizing the movement of the funnel 12 and of the pulling means 14 move these from a first position I for receipt of the envelope flap 3 by the funnel 12 into a second position II after the envelope flap 3 has been placed onto the flap guide 13, as a result of which a transport angle (Wt) between the supplied envelope 2 and the flap guide 13 is varied during the pulling of the envelope 2 onto the packing pocket 9, in order to facilitate opening of the envelope 2.
31. The method according to claim 30, characterized in that the first angle W1 and the second angle W2 is moved in a range from 70° to 150° relative to the plane K that includes the flap guide, the limit values being included.
32. The method according to claim 30, characterized in that the first angle W1 and the second angle W2 is varied by a rotational movement when moving from position I into position II and vice versa.
33. A packing pocket for an inserting system 1, 1′ for inserting envelope contents 5 into an envelope 2, wherein the inserting system 1, 1′ comprises a holder 6 for empty envelopes, a flap opener 7 for opening an envelope flap 3 of the envelope 2, transport elements 8 for transporting the envelope 2 from the holder 6 to the packing pocket 9 on which the envelopes 2 are filled, a supply device 10 for supplying the envelope contents 5 to and into the packing pocket 9, and onward transport elements 11 for the onward conveying of the filled envelope 2, wherein the packing pocket 9 comprises a mid-line M in a plane K and also a plurality of slats 28 which are parallel to the mid-line M and which are arranged with a flap guide 13 in the plane K, wherein the flap guide 13 is mounted on the inserting system 1, 1′ or on a mounting rail 15, 35 and to at least two outer slats 28′ a sheet guide 30 is assigned, which is at a distance from the flap guide 13, characterized in that the sheet guide 30 is flexible relative to the flap guide at least in a front region which is arranged at the front in relation to the envelope supply.
34. The packing pocket according to claim 33, characterized in that the spring action of the sheet guide 30 is such that a speed of supply of the envelope contents 5 is substantially maintained for envelope contents of different thickness.
35. The packing pocket according to claim 33, characterized in that the sheet guide 30 is a spring.
36. The packing pocket according to claim 33, characterized in that the sheet guide 30 in the rear region is fixedly connected to the slat 28, to a mounting rail 15, 35 or to the inserting system 1, 1′ and extends in a finger-like manner into the front region of the slat 28, directed at an angle relative to the flap guide 13.
37. The packing pocket according to claim 33, characterized in that the sheet guide 30 touches the inner side of the flap guide 13 in the front region of the slat 28.
38. The packing pocket according to claim 33, characterized in that the packing pocket 9 comprises a spring which biases the sheet guide 30 in the direction of the flap guide 13.
39. The packing pocket according to claim 33, characterized in that the slats 28 are mounted separately from one another and the packing pocket 9 has adjusting means 31 for displacing the outer side slats, which are on the outside relative to the mid-line, in order to displace these in parallel substantially perpendicular to the mid-line.
40. The packing pocket according to claim 33, characterized in that at least one inner slat is arranged in a stationary manner between the outer slats.
41. The packing pocket according to claim 33, characterized in that the adjusting means 31 comprise electrical and/or mechanical means, preferably an adjusting spindle 31.
42. The packing pocket according to claim 33, characterized in that the outer slats 28′ are closed on the respective outer side surface.
43. The packing pocket according to claim 33, characterized in that the outer slats 28′ form at least partially a U-shaped profile with an outwardly directed base, so that the envelope contents 5 are guided on both sides by the U-shaped profile.
44. The packing pocket according to claim 40, characterized in that the at least one inner slat 28″ is open on both side surfaces.
Description
[0022] In the figures:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] Once the tip of the envelope flap 3 has been placed onto the flap guide 13, the funnel is set at an angle W1 and the pulling roller is set at an angle W2, in each case relative to the flap guide side or the plane defined by the latter. Advantageously, the first and second angle are selected in a range from 70° to 150°, the limit values being included.
[0036] Depending on the technical requirements and the space conditions of the inserting system actually created, the angles W1 and W2 may be different or else identical. The movement takes place via synchronizing means 16 which are shown schematically in
[0037] In a manner analogous to the diagram shown in
[0038]
[0039] Similarly acting synchronizing mechanisms using other means are known in principle to the person skilled in the art and can accordingly be used, but a mechanism as shown which is based on cams and rods offers particular advantages in the case of rapid movement sequences which, as necessary here, additionally require high precision.
[0040]
[0041]
[0042]
[0043]
[0044] At the slat base 37, the sheet guide 30 may be attached in the rear region to a spring stop 38. The sheet guide 30, which is made of a flexible material, is inclined at an angle relative to the inner surface of the flap guide, so that in the front region it ends in the direct vicinity of the flap guide or even bears against the latter. Only by inserting the envelope contents is the sheet guide 30 pressed downward and exposes the route into the envelope or in the onward transport direction. As a result, even envelope contents which differ in terms of their thickness can be reliably supplied at the same speed. The maximum thickness of the envelope contents is defined in this case by a distance z, in the rear region, between the inner guide surfaces of the flap guide 13 and the sheet guides 30. As already mentioned in
[0045] Although individual aspects of the invention have been shown above in different exemplary embodiments, the individual aspects can readily be combined with one another within the scope of the routine knowledge of a person skilled in the art, provided that they do not rule one another out in a manner that is readily obvious to a person skilled in the art. Further embodiments will become apparent from the present disclosure and from the general knowledge of the person skilled in the art in respect of inserting and packing systems.
LIST OF REFERENCES
[0046] 1 inserting system [0047] 1′ inserting system supplied from below [0048] 2 envelope [0049] 2′ filled envelope [0050] 3 envelope flap [0051] 4 flap fold [0052] 5 envelope contents [0053] 6 holder for empty envelopes [0054] 7 flap opener [0055] 8 transport elements [0056] 9 packing pocket [0057] 10 supply device [0058] 11 onward transport elements [0059] 12 funnel [0060] 13 flap guide (side) [0061] 14 pulling means, pulling roller [0062] 15 mounting rail [0063] 16 synchronizing means [0064] 17 guide cam/cam lobe [0065] 18 angle profile [0066] 19 funnel base [0067] 20 transport roller [0068] 21 counter-roller [0069] 22 onward transport roller [0070] 23 further onward transport element, segment [0071] 24 further rollers, segments [0072] 25 opener claw [0073] 26 finger [0074] 27 cone [0075] 28 slat [0076] 28′ outer slat [0077] 28″ inner slat [0078] 29 outer side surface of the slat [0079] 30 sheet guide [0080] 31 adjusting means, adjusting spindle [0081] 32 supply drive [0082] 33 rib [0083] 34 auxiliary surface [0084] 35 adjustment rail [0085] 36 mounting stop [0086] 37 slat base [0087] 38 spring stop [0088] 39 base rod [0089] 40 fixed pivot point of base rod [0090] 41 transmission rod to transport roller [0091] 42 transmission rod to funnel [0092] 43 functional rod for transport roller [0093] 44 fixed pivot point of functional rod [0094] 45 functional rod for funnel [0095] 46 fixed pivot point of functional rod [0096] 47, 48, 49, 50 floating pivot points of rods [0097] I first position [0098] II second position [0099] l flap length [0100] b envelope width [0101] z maximum thickness of envelope contents [0102] M mid-line [0103] T, T′, T″ transport plane of the envelopes [0104] K plane that includes the flap guide side [0105] W1 movement angle of the funnel relative to the flap guide plane [0106] W2 movement angle of the pulling roller relative to the flap guide plane [0107] Wa onward transport angle [0108] Wt transport angle