Refrigerant-amount determining method and refrigerant-amount determining device
11248826 · 2022-02-15
Assignee
Inventors
- Takuro Yamada (Osaka, JP)
- Yuusuke Nakagawa (Osaka, JP)
- Masahiro Honda (Osaka, JP)
- Yuusuke OKA (Osaka, JP)
- Hiroki Sasayama (Osaka, JP)
Cpc classification
F25B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2345/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a refrigeration apparatus including a refrigerant circuit in which a refrigerant in a gas-liquid two-phase state flows through a liquid-side connection pipe, a refrigerant-amount determining method and a refrigerant-amount determining device capable of grasping an appropriate refrigerant charging amount corresponding to the length of the connection pipe is provided. Provided is a refrigerant-amount determining method for a refrigerant to be charged to a refrigeration apparatus including a refrigerant circuit in which a compressor, an outdoor heat exchanger that functions as a condenser, an outdoor expansion valve, indoor heat exchangers that function as evaporators, a liquid-side connection pipe that feeds the refrigerant, which has passed through the outdoor heat exchanger and then has been decompressed by the outdoor expansion valve, to each of the indoor heat exchangers, and a gas-side connection pipe that feeds the refrigerant, which has passed through each of the indoor heat exchangers, to a suction side of the compressor, are connected to one another. The method determines a refrigerant amount of the refrigerant to be charged to the refrigerant circuit such that a refrigerant amount per unit length of the liquid-side connection pipe increases as a length of the liquid-side connection pipe is larger.
Claims
1. A refrigerant-amount determining method for a refrigerant to be charged to a refrigeration apparatus including a refrigerant circuit in which a compressor, a condenser, a first expansion valve, an evaporator, a liquid-side connection pipe that feeds the refrigerant, which has passed through the condenser and then has been decompressed by the first expansion valve, to the evaporator, and a gas-side connection pipe that feeds the refrigerant, which has passed through the evaporator, to a suction side of the compressor, are connected to one another, the method comprising: determining a refrigerant amount of the refrigerant to be charged to the refrigerant circuit as a function of a length of the liquid-side connection pipe, wherein a refrigerant amount per unit length of the liquid-side connection pipe increases as the length of the liquid-side connection pipe increases.
2. The refrigerant-amount determining method according to claim 1, wherein a correspondence in which a predetermined refrigerant reducing rate or a predetermined refrigerant charging rate corresponding to each predetermined length range or each predetermined length of the liquid-side connection pipe is indicated for each horsepower of the refrigeration apparatus is determined, and the refrigerant amount of the refrigerant to be charged to the refrigerant circuit is determined on the basis of the correspondence, the predetermined refrigerant reducing rate is a refrigerant reducing rate with reference to a refrigerant amount of a refrigerant charged to the liquid-side connection pipe in a case where the liquid-side connection pipe is filled with a liquid refrigerant, the predetermined refrigerant charging rate is a refrigerant charging rate with reference to the refrigerant amount of the refrigerant charged to the liquid-side connection pipe in the case where the liquid-side connection pipe is filled with the liquid refrigerant, and a refrigerant amount is obtained by performing a calculation according to a first equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(1−the predetermined refrigerant reducing rate), or a refrigerant amount is obtained by performing another calculation according to a second equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(the predetermined refrigerant charging rate), and a refrigerant amount per unit length of the obtained refrigerant amount is determined to increase as the length of the liquid-side connection pipe increases and the horsepower of the refrigeration apparatus increases.
3. The refrigerant-amount determining method according to claim 1, wherein the refrigeration apparatus includes a liquid-side shutoff valve and a plurality of the evaporators that are connected in parallel with each other, the liquid-side connection pipe includes a liquid-side main pipe that extends from the liquid-side shutoff valve to a branch point located at an intermediate position of the liquid-side connection pipe, and branch pipes that are branched at the branch point and respectively extend to the plurality of evaporators, and the refrigerant amount is determined using the specific value corresponding to a length from the first expansion valve or the liquid-side shutoff valve to the branch point via the liquid-side main pipe, the number of the branch pipes, and lengths of a plurality of the branch pipes.
4. The refrigerant-amount determining method according to claim 3, wherein the refrigerant amount is determined using a pipe diameter of the liquid-side connection pipe, the pipe diameter being determined in accordance with a horsepower of the refrigeration apparatus.
5. The refrigerant-amount determining method according to claim 3, wherein a correspondence in which a predetermined refrigerant reducing rate or a predetermined refrigerant charging rate corresponding to each predetermined length range or each predetermined length of the liquid-side connection pipe is indicated for each horsepower of the refrigeration apparatus is determined, and the refrigerant amount of the refrigerant to be charged to the refrigerant circuit is determined on the basis of the correspondence, the predetermined refrigerant reducing rate is a refrigerant reducing rate with reference to a refrigerant amount of a refrigerant charged to the liquid-side connection pipe in a case where the liquid-side connection pipe is filled with a liquid refrigerant, the predetermined refrigerant charging rate is a refrigerant charging rate with reference to the refrigerant amount of the refrigerant charged to the liquid-side connection pipe in the case where the liquid-side connection pipe is filled with the liquid refrigerant, and a refrigerant amount is obtained by performing a calculation according to a first equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(1−the predetermined refrigerant reducing rate), or a refrigerant amount is obtained by performing another calculation according to a second equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(the predetermined refrigerant charging rate), and a refrigerant amount per unit length of the obtained refrigerant amount is determined to increase as the length of the liquid-side connection pipe increases and the horsepower of the refrigeration apparatus increases.
6. The refrigerant-amount determining method according to claim 1, wherein the refrigerant amount is determined using a pipe diameter of the liquid-side connection pipe, the pipe diameter being determined in accordance with a horsepower of the refrigeration apparatus.
7. The refrigerant-amount determining method according to claim 6, wherein a correspondence in which a predetermined refrigerant reducing rate or a predetermined refrigerant charging rate corresponding to each predetermined length range or each predetermined length of the liquid-side connection pipe is indicated for each horsepower of the refrigeration apparatus is determined, and the refrigerant amount of the refrigerant to be charged to the refrigerant circuit is determined on the basis of the correspondence, the predetermined refrigerant reducing rate is a refrigerant reducing rate with reference to a refrigerant amount of a refrigerant charged to the liquid-side connection pipe in a case where the liquid-side connection pipe is filled with a liquid refrigerant, the predetermined refrigerant charging rate is a refrigerant charging rate with reference to the refrigerant amount of the refrigerant charged to the liquid-side connection pipe in the case where the liquid-side connection pipe is filled with the liquid refrigerant, and a refrigerant amount is obtained by performing a calculation according to a first equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(1−the predetermined refrigerant reducing rate), or a refrigerant amount is obtained by performing another calculation according to a second equation of the refrigerant amount is equal to (the refrigerant amount in the case of the filling with the liquid refrigerant)×(the predetermined refrigerant charging rate), and a refrigerant amount per unit length of the obtained refrigerant amount is determined to increase as the length of the liquid-side connection pipe increases and the horsepower of the refrigeration apparatus increases.
8. A refrigerant-amount determining device for a refrigerant to be charged to a refrigeration apparatus including a refrigerant circuit in which a compressor, a condenser, a first expansion valve, an evaporator, a liquid-side connection pipe that feeds the refrigerant, which has passed through the condenser and then has been decompressed by the first expansion valve, to the evaporator, and a gas-side connection pipe that feeds the refrigerant, which has passed through the evaporator, to a suction side of the compressor, are connected to one another, the device comprising: an entry unit that receives information on at least a length of the liquid-side connection pipe; a refrigerant-amount determining unit that determines a refrigerant amount of the refrigerant to be charged to the refrigerant circuit as a function of a length of the liquid side-connection pipe, on the basis of the information on the length of the liquid-side connection pipe received by the entry unit, wherein a refrigerant amount per unit length of the liquid-side connection pipe increases as the length of the liquid-side connection pipe increases; and an output unit that outputs the refrigerant amount determined by the refrigerant-amount determining unit.
9. The refrigerant-amount determining device according to claim 8, wherein the entry unit further receives information on a horsepower of the refrigeration apparatus, and the refrigerant-amount determining unit obtains a pipe diameter of the liquid-side connection pipe, the pipe diameter being determined in accordance with the information on the horsepower received by the entry unit, on the basis of previously owned data, and determines the refrigerant amount using the pipe diameter of the liquid-side connection pipe.
10. The refrigerant-amount determining device according to claim 8, wherein the refrigeration apparatus includes a plurality of the evaporators that are connected in parallel with each other and a liquid-side shutoff valve that is provided between the plurality of evaporators and the first expansion valve, the liquid-side connection pipe includes a liquid-side main pipe that extends from the liquid-side shutoff valve to a branch point located at an intermediate position of the liquid-side connection pipe, and branch pipes that are branched at the branch point and respectively extend to the plurality of evaporators, the entry unit further receives information on a length from the first expansion valve or the liquid-side shutoff valve to the branch point via the liquid-side main pipe, the number of the branch pipes, and lengths of a plurality of the branch pipes, and the refrigerant-amount determining unit determines the refrigerant amount using the information on the length from the first expansion valve or the liquid-side shutoff valve to the branch point via the liquid-side main pipe, the number of the branch pipes, and the lengths of the plurality of branch pipes received by the entry unit.
11. The refrigerant-amount determining device according to claim 10, wherein the entry unit further receives information on a horsepower of the refrigeration apparatus, and the refrigerant-amount determining unit obtains a pipe diameter of the liquid-side connection pipe, the pipe diameter being determined in accordance with the information on the horsepower received by the entry unit, on the basis of previously owned data, and determines the refrigerant amount using the pipe diameter of the liquid-side connection pipe.
12. The refrigerant-amount determining device according to claim 10, further comprising: an image display unit that displays the branch pipes and the evaporators by at least the number received by the entry unit, and the liquid-side main pipe using previously owned image data, and that displays input fields at positions corresponding to the plurality of branch pipes and the liquid-side main pipe, for receiving inputs of lengths of the plurality of branch pipes and the liquid-side main pipe, wherein the entry unit receives values input in the input fields displayed on the image display unit.
13. The refrigerant-amount determining device according to claim 12, wherein the entry unit further receives information on a horsepower of the refrigeration apparatus, and the refrigerant-amount determining unit obtains a pipe diameter of the liquid-side connection pipe, the pipe diameter being determined in accordance with the information on the horsepower received by the entry unit, on the basis of previously owned data, and determines the refrigerant amount using the pipe diameter of the liquid-side connection pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) A refrigerant-amount determining method according to an embodiment of the present invention and a refrigeration apparatus 1 to which the determining method is applied are described below with reference to the drawings. The following embodiment is a specific example of the present invention and does not limit the technical scope of the present invention. The embodiment can be appropriately changed within the scope of the invention.
(1) Configuration of Refrigeration Apparatus
(9)
(10) The refrigeration apparatus 1 is an apparatus that is used for cooling and heating in a room of a building or the like through a vapor compression refrigeration cycle. The refrigeration apparatus 1 mainly includes an outdoor unit 2, an indoor unit 4 (a first indoor unit 4a and a second indoor unit 4b), and a liquid-side connection pipe 5 and a gas-side connection pipe 6 that connect the outdoor unit 2 and the indoor unit 4 to each other. That is, a vapor compression refrigerant circuit 10 of the refrigeration apparatus 1 is constituted by connecting the outdoor unit 2, the indoor unit 4, the liquid-side connection pipe 5, and the gas-side connection pipe 6 to one another.
(11) The refrigerant circuit 10 of this embodiment is charged with R32 as a refrigerant.
(12) (1-1) Indoor Unit
(13) The indoor unit 4 is installed by being embedded in or hung from a ceiling in a room of a building or the like, or by being hooked to a wall surface in the room. The indoor unit 4 is connected to the outdoor unit 2 via the liquid-side connection pipe 5 and the gas-side connection pipe 6 and constitutes part of the refrigerant circuit 10 as a main circuit.
(14) In this embodiment, a plurality of the indoor units 4 are connected to one another in parallel to one another in the refrigerant circuit 10. More specifically, the first indoor unit 4a and the second indoor unit 4b are connected in parallel with each other in the refrigerant circuit 10, and pipes branched from the liquid-side connection pipe 5 and the gas-side connection pipe 6 are connected to the first indoor unit 4a side and the second indoor unit 4b side.
(15) A configuration of the first indoor unit 4a is described next.
(16) The first indoor unit 4a mainly includes a first indoor-side refrigerant circuit 10a that constitutes part of the refrigerant circuit 10 serving as the main circuit. The first indoor-side refrigerant circuit 10a mainly includes a first indoor expansion valve 44a and a first indoor heat exchanger 41a.
(17) The first indoor expansion valve 44a is an electronic expansion valve.
(18) The first indoor heat exchanger 41a is a cross-fin type fin-and-tube heat exchanger constituted by a heat transfer tube and multiple fins. The first indoor heat exchanger 41a functions as an evaporator of a refrigerant to cool indoor air during cooling operation, and functions as a condenser of the refrigerant to heat the indoor air during heating operation.
(19) The first indoor unit 4a includes a first indoor fan 42a that sucks the indoor air into the indoor unit 4a, that allows the first indoor heat exchanger 41a to exchange heat with the refrigerant, and then that supplies the indoor air as supply air into the room. The first indoor fan 42a is, for example, a centrifugal fan or a multi-blade fan, and has a first indoor fan motor 43a for driving.
(20) The first indoor unit 4a is provided with a first indoor refrigerant temperature sensor 45a that detects a refrigerant temperature of the refrigerant flowing at the gas side of the first indoor heat exchanger 41a.
(21) In addition, the first indoor unit 4a includes a first indoor control portion 46a that controls operation of respective components that constitute the first indoor unit 4a. The first indoor control portion 46a has, for example, a microcomputer and a memory provided for controlling the first indoor unit 4a, and hence can transmit and receive signals such as a control signal with respect to a remote controller (not illustrated) for individually operating the first indoor unit 4a and can transmit and receive signals such as a control signal with respect to the outdoor unit 2 via a transmission line 7a.
(22) The second indoor unit 4b includes a second indoor-side refrigerant circuit 10b having a second indoor expansion valve 44b and a second indoor heat exchanger 41b; a second indoor fan 42b having a second indoor fan motor 43b; a second indoor refrigerant temperature sensor 45b; and a second indoor control portion 46b. The second indoor unit 4b has a configuration similar to that of the first indoor unit 4a, and hence the description is omitted here.
(23) (1-2) Outdoor Unit
(24) The outdoor unit 2 is installed outside a building or the like, is connected to the indoor unit 4 via the liquid-side connection pipe 5 and the gas-side connection pipe 6, and constitutes the refrigerant circuit 10 between the outdoor unit 2 and the indoor unit 4.
(25) A configuration of the outdoor unit 2 is described next.
(26) The outdoor unit 2 includes an outdoor-side refrigerant circuit 10c that constitutes part of the refrigerant circuit 10. The outdoor-side refrigerant circuit 10c mainly includes a compressor 21, an outdoor heat exchanger 22, an outdoor expansion valve 28, an accumulator 29, a four-way switching valve 27, a liquid-side shutoff valve 24, and a gas-side shutoff valve 25.
(27) In this embodiment, the compressor 21 is a positive-displacement compressor that is driven by a compressor motor 21a. The compressor motor 21a is driven when receiving supply of electric power via an inverter device (not illustrated). The operating capacity can be made variable by making the frequency (that is, the number of rotations) variable.
(28) The outdoor heat exchanger 22 is a cross-fin type fin-and-tube heat exchanger constituted by a heat transfer tube and multiple fins. The outdoor heat exchanger 22 functions as a radiator or a condenser of the refrigerant during cooling operation, and functions as an evaporator of the refrigerant during heating operation. The gas side of the outdoor heat exchanger 22 is connected to the compressor 21, and the liquid side thereof is connected to the outdoor expansion valve 28.
(29) The outdoor unit 2 includes an outdoor fan 26 serving as a fan that sucks outdoor air into the outdoor unit 2, that allows the outdoor air to exchange heat with the refrigerant in the outdoor heat exchanger 22, and then that discharges the air to the outside. The outdoor fan 26 is a fan that allows the air volume of the outdoor air to be variable, as a heat source to be supplied to the outdoor heat exchanger 22. In this embodiment, the outdoor fan 26 is, for example, a propeller fan that is driven by an outdoor fan motor 26a that is a DC fan motor. The outdoor fan motor 26a is driven when receiving supply of electric power via an inverter device (not illustrated).
(30) The outdoor expansion valve 28 is connected to the liquid side of the outdoor heat exchanger 22, for example, for adjusting the flow rate of the refrigerant flowing in the outdoor-side refrigerant circuit 10c. More specifically, in this embodiment, the outdoor expansion valve 28 in the refrigerant circuit 10 is provided between the outdoor heat exchanger 22 and the liquid-side shutoff valve 24.
(31) The accumulator 29 is provided between the four-way switching valve 27 and the compressor 21 at a position on the suction side of the compressor 21. The accumulator 29 can separate the refrigerant in a liquid state from the refrigerant in a gas state.
(32) The four-way switching valve 27 switches the connection state between a cooling operation connection state in which the discharge side of the compressor 21 is connected to the outdoor heat exchanger 22 and the downstream side of the accumulator 29 is connected to the gas-side shutoff valve 25, and a heating operation connection state in which the discharge side of the compressor 21 is connected to the gas-side shutoff valve 25 and the downstream side of the accumulator 29 is connected to the outdoor heat exchanger 22.
(33) The liquid-side shutoff valve 24 and the gas-side shutoff valve 25 are valves provided at connecting ports for external devices and pipes (more specifically, the liquid-side connection pipe 5 and the gas-side connection pipe 6). The liquid-side shutoff valve 24 is connected via a pipe on the side opposite to the outdoor heat exchanger 22 side of the outdoor expansion valve 28. The gas-side shutoff valve 25 is connected to one of connecting ports of the four-way switching valve 27 via a pipe.
(34) In addition, the outdoor unit 2 is provided with various sensors. More specifically, the outdoor unit 2 is provided with a suction pressure sensor 32 that detects a suction pressure of the compressor 21, a discharge pressure sensor 33 that detects a discharge pressure of the compressor 21, a suction temperature sensor 34 that detects a suction temperature of the compressor 21, a discharge temperature sensor 35 that detects a discharge temperature of the compressor 21, an outdoor heat-exchange liquid-side temperature sensor 36 that detects a temperature of the refrigerant at the liquid-side end of the outdoor heat exchanger 22 (outdoor heat-exchange outlet temperature), a liquid-pipe temperature sensor 37 that detects a temperature of the refrigerant flowing through the outdoor liquid-refrigerant pipe 23 that connects the outdoor expansion valve 28 and the liquid-side shutoff valve 24 to each other, and an outside-air temperature sensor 38 that serves as a temperature detector that detects an outside air temperature.
(35) In addition, the outdoor unit 2 includes an outdoor control portion 31 that controls operation of respective components that constitute the outdoor unit 2. The outdoor control portion 31 has, for example, a microcomputer and a memory provided for controlling the outdoor unit 2, and an inverter circuit for controlling the compressor motor 21a, the outdoor fan motor 26a, and the outdoor expansion valve 28. Hence, the outdoor control portion 31 can transmit and receive signals such as a control signal with respect to the first indoor control portion 46a of the first indoor unit 4a, and the second indoor control portion 46b of the second indoor unit 4b via the transmission line 7a. That is, the first indoor control portion 46a, the second indoor control portion 46b, the outdoor control portion 31, and the transmission line 7a that connects the control portions to one another constitute a control unit 7 that controls operation of the entire refrigeration apparatus 1.
(36) As illustrated in
(37) (1-3) Connection Pipe
(38) The connection pipes 5 and 6 are refrigerant pipes that are constructed on a site when the refrigeration apparatus 1 is installed at an installation location such as a building. The connection pipes 5 and 6 having various lengths and pipe diameters are used in accordance with installation conditions, such as an installation location, and a combination of an outdoor unit and an indoor unit.
(39) By connecting the first indoor-side refrigerant circuit 10a, the second indoor-side refrigerant circuit 10b, the outdoor-side refrigerant circuit 10c, and the connection pipes 5 and 6 to one another, that is, by sequentially connecting the compressor 21, the outdoor heat exchanger 22, the outdoor expansion valve 28, the liquid-side connection pipe 5, the indoor expansion valve 44, the indoor heat exchanger 41, and the gas-side connection pipe 6, the refrigerant circuit 10 of the refrigeration apparatus 1 is constituted.
(40) In this embodiment, the liquid-side connection pipe 5 includes a liquid-side main pipe 51 that extends from the liquid-side shutoff valve 24 to a branch point X at an intermediate position of the liquid-side connection pipe 5, a first indoor liquid-side branch pipe 52a that is branched at the branch point X and extends from the branch point X to the liquid side of the first indoor unit 4a, and a second indoor liquid-side branch pipe 52b that extends from the branch point X to the liquid side of the second indoor unit 4b. The gas-side connection pipe 6 includes a gas-side main pipe 61 that extends from the gas-side shutoff valve 25 to a branch point Y at an intermediate position of the gas-side connection pipe 6, a first indoor gas-side branch pipe 62a that is branched at the branch point Y and extends from the branch point Y to the gas side of the first indoor unit 4a, and a second indoor gas-side branch pipe 62b that extends from the branch point Y to the gas side of the second indoor unit 4b.
(2) Gas-Liquid Two-Phase Refrigerant Transport Control
(41) The control unit 7 performs gas-liquid two-phase refrigerant transport control that causes a state in which the refrigerant in the gas-liquid two-phase state flows through the liquid-side connection pipe 5 during operation to actively occur in order to make the refrigerant amount of the refrigerant sealed in the refrigerant circuit 10 small.
(42) An example in which the control unit 7 performs the gas-liquid two-phase refrigerant transport control when the refrigeration apparatus 1 performs cooling operation is described below.
(43)
(44) During cooling operation, the refrigeration cycle is performed in a state in which the connection state of the four-way switching valve 27 is switched such that the discharge side of the compressor 21 is on the side of the outdoor heat exchanger 22 and the suction side of the compressor 21 is on the side of each of the indoor heat exchangers 41a and 41b.
(45) The frequency of the compressor 21 is controlled by the control unit 7 to have a target low pressure so that the compressor 21 can process a cooling load in each of certain indoor units. Thus, the refrigerant with a low pressure sucked by the compressor 21 (see point A in
(46) The refrigerant flowing into the outdoor heat exchanger 22 radiates heat of the refrigerant and is condensed (see point C in
(47) The refrigerant flowing out from the outdoor heat exchanger 22 is decompressed by the outdoor expansion valve 28, and the pressure of the refrigerant decreases to an intermediate pressure between the high pressure and the low pressure of the refrigeration cycle (see point D′ in
(48) In this case, although not limited, the control unit 7 may cause a memory or the like to previously store, as a control target value, the target degree of subcooling, which is a control target value of the outdoor expansion valve 28. A specific value of the target degree of subcooling, which is the control target value of the outdoor expansion valve 28, is preferably previously determined as a value that enables the refrigerant flowing through at least the portion of the liquid-side connection pipe 5 located upstream of the downstream end portion to be in the gas-liquid two-phase state.
(49) Whether the refrigerant after the refrigerant has been decompressed by the outdoor expansion valve 28 is the refrigerant in the liquid state or the gas-liquid two-phase state varies every constructed refrigeration apparatus in accordance with the length and so forth of the liquid-side connection pipe 5 to be constructed.
(50) The refrigerant decompressed by the outdoor expansion valve 28 passes through the outdoor liquid-refrigerant pipe 23, the liquid-side shutoff valve 24, and the liquid-side connection pipe 5, and is fed to each of the indoor units 4a and 4b. In this case, a pressure loss occurs in the refrigerant passing through the outdoor liquid-refrigerant pipe 23 and the liquid-side connection pipe 5 during passage, and hence the pressure of the refrigerant decreases (see change from point D′ to point E in
(51) The refrigerant, which has passed through the liquid-side main pipe 51 of the liquid-side connection pipe 5 and flowed to the branch point X, is branched, flows into the first indoor unit 4a via the first indoor liquid-side branch pipe 52a, and flows into the second indoor unit 4b via the second indoor liquid-side branch pipe 52b. The refrigerant flowing into the first indoor unit 4a is further decompressed to the low pressure of the refrigeration cycle by the first indoor expansion valve 44a, and the refrigerant flowing into the second indoor unit 4b is similarly further decompressed to the low pressure of the refrigeration cycle by the second indoor expansion valve 44b (see point F in
(52) The refrigerant decompressed by the first indoor expansion valve 44a of the first indoor unit 4a is evaporated by the first indoor heat exchanger 41a, and flows toward the first indoor gas-side branch pipe 62a. Similarly, the refrigerant decompressed by the second indoor expansion valve 44b of the second indoor unit 4b is evaporated by the second indoor heat exchanger 41b, and flows toward the second indoor gas-side branch pipe 62b. The refrigerants evaporated by the first indoor heat exchanger 41a and the second indoor heat exchanger 41b are joined at a joint point Y at which the gas-side main pipe 61, the first indoor gas-side branch pipe 62a, and the second indoor gas-side branch pipe 62b of the gas-side connection pipe 6 are connected to one another, and the joined refrigerant is sucked again into the compressor 21 via the gas-side shutoff valve 25, the four-way switching valve 27, and the accumulator 29 of the outdoor unit 2 (see point F in
(3) Determination of Refrigerant Amount
(53) For the refrigerant circuit 10 of the refrigeration apparatus 1 that performs the gas-liquid two-phase refrigerant transport control during operation as described above, the refrigerant amount that allows the appropriate refrigeration cycle to be executed even when the gas-liquid two-phase refrigerant transport control is performed is determined in accordance with the lengths and so forth of the liquid-side connection pipe 5 and the gas-side connection pipe 6 of the refrigeration apparatus 1 to be constructed on the site, and the refrigerant is charged by the determined refrigerant amount.
(54) In the outdoor unit 2, if a predetermined amount of the refrigerant has been previously charged in a state in which the liquid-side connection pipe 5 and the gas-side connection pipe 6 are not connected, the refrigerant amount of the refrigerant previously charged to the outdoor unit 2 may be subtracted from the determined refrigerant amount, and the refrigerant may be additionally charged to the refrigerant circuit 10 by the subtracted refrigerant amount.
(55) In this case, when the refrigerant amount of the refrigerant to be charged to the refrigerant circuit 10 is determined, the refrigerant amount can be determined such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases as the length of the liquid-side connection pipe 5 to be constructed on the site is larger. Although not limited, for example, a correspondence of a refrigerant amount per unit length corresponding to a length of the liquid-side connection pipe 5 may be previously determined such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases as the length of the liquid-side connection pipe 5 is larger, the refrigerant amount per unit length corresponding to the length of the liquid-side connection pipe 5 of the refrigeration apparatus 1 to be constructed may be specified from the correspondence, and the refrigerant amount of the refrigerant to be sealed in the refrigerant circuit 10 to be constructed may be determined using the specified refrigerant amount per unit length. The correspondence of the refrigerant amount per unit length corresponding to the length of the liquid-side connection pipe 5 may be previously determined such that the refrigerant amount per unit length increases as the horsepower of the refrigeration apparatus 1 is larger. In this case, the horsepower of the refrigeration apparatus 1 is not limited. For example, the horsepower of the outdoor unit 2 included in the refrigeration apparatus 1 may be used; in a case where the refrigeration apparatus 1 includes one indoor unit 4, the horsepower of the indoor unit 4 may be used; or in a case where the refrigeration apparatus 1 includes a plurality of indoor units 4 (the first indoor unit 4a and the second indoor unit 4b), the sum total of the respective horsepowers of the indoor units 4 may be used.
(56) More specifically, for example, the refrigerant amount of the refrigerant circuit 10 may be determined using information on the length from the liquid-side shutoff valve 24 to the branch point X via the liquid-side main pipe 51 of the liquid-side connection pipe 5, the number of branch pipes (in the case of the refrigerant circuit configuration in
(57) Alternatively, the refrigerant amount may be determined in accordance with the pipe diameter (inside diameter) of the liquid-side connection pipe 5 that is determined to be larger as the horsepower of the refrigeration apparatus 1 is larger, instead of determining the refrigerant amount in accordance with the horsepower of the refrigeration apparatus 1. More specifically, the pipe diameter of the liquid-side main pipe 51 of the liquid-side connection pipe 5 may be determined in accordance with the horsepower of the outdoor unit 2, the pipe diameter of the first indoor liquid-side branch pipe 52a of the liquid-side connection pipe 5 may be determined in accordance with the horsepower of the first indoor unit 4a, the pipe diameter of the second indoor liquid-side branch pipe 52b of the liquid-side connection pipe 5 may be determined in accordance with the horsepower of the second indoor unit 4b, and the refrigerant amount of the refrigerant circuit 10 may be determined in accordance with the capacity that is obtained by the product of the determined pipe diameter and the pipe length of each pipe (the total sum of the capacities of the pipes, each capacity grasped by the product of the pipe diameter and pipe length of each pipe).
(58) Still alternatively, for the refrigeration apparatus 1 including the plurality of indoor units 4a and 4b, the refrigerant amount of the refrigerant circuit 10 may be determined using information on a length from an end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side (the liquid-side shutoff valve 24) to an indoor unit located at the farthest position in a refrigeration path (a length of the longest portion) and the horsepower of the refrigeration apparatus 1. In this case, the refrigerant amount of the refrigerant to be charged to the refrigerant circuit 10 may be determined such that the refrigerant amount per unit length of the longest portion of the liquid-side connection pipe 5 increases as the length of the longest portion of the liquid-side connection pipe 5 is larger, and such that the refrigerant amount increases as the horsepower of the refrigeration apparatus 1 is larger.
(59) For the refrigerant amount per unit length of the liquid-side connection pipe 5 determined in accordance with the length and so forth of the liquid-side connection pipe 5 by any of the above-described methods, the refrigerant amount per unit length may be written in, for example, an installation manual, in correspondence with the length of the liquid-side connection pipe 5. In this case, a refrigerant amount per unit length may be written for each length or each predetermined length range of the liquid-side connection pipe 5 in the form of a table such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases stepwise as the length of the liquid-side connection pipe 5 (for example, the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5, or the length of the longest portion that is the length from the end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side to the indoor unit located at the farthest position in the refrigerant path) is larger.
(60) Alternatively, the refrigerant amount per unit length for each length or each predetermined length range of the liquid-side connection pipe 5 may be written further for each horsepower of the refrigeration apparatus 1 in the form of a table.
(4) Feature of Refrigerant-Amount Determining Method
(61) In the refrigerant circuit 10 of the refrigeration apparatus 1 that uses the refrigerant-amount determining method according to this embodiment, the refrigerant condensed by the outdoor heat exchanger 22 is decompressed by the outdoor expansion valve 28, and the refrigerant with a decreased density is fed to the liquid-side connection pipe 5. Thus, the refrigerant amount of the refrigerant to be charged to the refrigerant circuit 10 can be decreased. Especially when the refrigerant is decompressed by the outdoor expansion valve 28 such that the refrigerant flowing through at least a portion on the downstream side of the liquid-side connection pipe 5 is in the gas-liquid two-phase state, the refrigerant amount of the refrigerant to be charged to the refrigerant circuit 10 can be sufficiently decreased as compared with a case where operation is performed such that the liquid-side connection pipe 5 is entirely filled with the liquid refrigerant.
(62) In a refrigerant circuit of a refrigeration apparatus of related art, operation is performed such that a liquid-side connection pipe is filled with a liquid refrigerant. Hence, a charging refrigerant amount is determined using a refrigerant amount that is obtained by multiplying the length of the liquid-side connection pipe to be constructed on the site by a predetermined refrigerant amount per unit length.
(63) In contrast, in the refrigerant circuit 10 of the refrigeration apparatus 1 that uses the refrigerant-amount determining method according to this embodiment, to decrease the refrigerant charging amount, the gas-liquid two-phase refrigerant transport control is performed in which the refrigerant to be fed to the liquid-side connection pipe 5 is decompressed by the outdoor expansion valve 28, and operation is performed such that the refrigerant in the gas-liquid two-phase state flows in at least a portion of the liquid-side connection pipe 5 located upstream of a downstream end portion thereof.
(64) Thus, to execute the appropriate refrigeration cycle in which the target low pressure can be attained while the gas-liquid two-phase refrigerant transport control is performed, a portion where the refrigerant in the liquid state, not the refrigerant in the gas-liquid two-phase state, flows has to be increased because the pressure loss occurring in the refrigerant during transportation increases as the length of the liquid-side connection pipe 5 to be constructed on the site is larger (see the Mollier diagram in
(65) In contrast, with the refrigerant-amount determining method according to this embodiment, the refrigerant amount in the refrigerant circuit 10, in which the gas-liquid two-phase refrigerant transport control is performed, is determined such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases as the length of the liquid-side connection pipe 5 is larger. In the refrigeration apparatus 1 that executes the appropriate refrigeration cycle in which the target low pressure can be attained while the gas-liquid two-phase refrigerant transport control is performed, even when the length of the liquid-side connection pipe 5 is large and the pressure loss occurring in the refrigerant during transportation increases, the appropriate refrigeration cycle can be performed in the refrigerant circuit 10.
(66) In addition, with the refrigerant-amount determining method according to this embodiment, the refrigerant amount of the refrigerant circuit 10 is determined using the number and lengths of the indoor liquid-side branch pipes 52a and 52b and the horsepower of the refrigeration apparatus 1, in addition to the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5. Thus, the refrigerant amount that allows the appropriate refrigeration cycle to be further reliably executed in the refrigerant circuit 10 in which the gas-liquid two-phase transport control is performed can be grasped.
(67) By previously determining a corresponding refrigerant amount per unit length for each length or each predetermined length range of the liquid-side connection pipe 5 such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases stepwise as the length of the liquid-side connection pipe 5 is larger, the refrigerant amount on the construction site can be easily grasped. When the refrigerant amount is previously determined stepwise for each length or each predetermined length range of the liquid-side connection pipe 5 in this way, the number of combinations of the length and the refrigerant amount per unit length can be a limited number, and hence the arithmetic processing load for the previous determination can be small.
(68) Furthermore, when the corresponding refrigerant amount per unit length for each length or each predetermined length range of the liquid-side connection pipe 5 determined such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases stepwise as the length of the liquid-side connection pipe 5 is larger is previously obtained further for each horsepower of the refrigeration apparatus 1 in the form of a table the refrigerant amount for each horsepower of the refrigeration apparatus 1 corresponding to the length of the liquid-side connection pipe 5 can be easily grasped.
(5) Refrigerant-Amount Determining Device
(69) A refrigerant-amount determining device 100 according to another embodiment of the present invention is described below with reference to the drawings.
(70) The refrigerant-amount determining device 100 is to cause the refrigerant-amount determining method according to the above-described embodiment to be executed using a computer and to automatically grasp the refrigerant amount. The refrigerant-amount determining device 100 is used for the refrigeration apparatus 1 described in the section of the refrigerant-amount determining method. More specifically, the refrigerant-amount determining device 100 is used for the refrigeration apparatus 1 including the refrigerant circuit 10 in which the above-described gas-liquid two-phase refrigerant transport control is performed.
(71) (5-1) Basic Configuration of Refrigerant-Amount Determining Device
(72) As illustrated in a block configuration diagram of
(73) The entry unit 110 receives information on the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 in the refrigeration apparatus 1 to be constructed on the site, the number of indoor units (the number of branch pipes), the length of each of the indoor liquid-side branch pipes 52a and 52b extending from the branch point X that is an end portion of the liquid-side main pipe 51 of the liquid-side connection pipe 5, and the horsepower of the refrigeration apparatus 1. In this case, the horsepower of the refrigeration apparatus 1 is not limited. For example, the horsepower of the outdoor unit 2 included in the refrigeration apparatus 1 may be used; in a case where the refrigeration apparatus 1 includes one indoor unit 4, the horsepower of the indoor unit 4 may be used; or in a case where the refrigeration apparatus 1 includes a plurality of indoor units 4 (the first indoor unit 4a and the second indoor unit 4b), the sum total of the respective horsepowers of the indoor units 4 may be used. In this embodiment, the entry unit 110 receives an input from a user using a screen of a touch panel or the like (described later).
(74) The refrigerant-amount determining unit 120 determines the refrigerant amount of the refrigerant to be charged to the refrigerant circuit 10 on the basis of the various information received by the entry unit 110. The refrigerant-amount determining unit 120 includes a processor 121 including a CPU or the like that performs various information processing, and a memory 122 including at least one of a ROM and a RAM.
(75) The processor 121 of the refrigerant-amount determining unit 120 performs determining processing for the refrigerant amount in a manner similar to the contents described in the section of the refrigerant-amount determining method. For example, the processor 121 may determine the refrigerant amount of the refrigerant circuit 10 on the basis of the information received through the entry unit 110 such that the refrigerant amount per unit length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 increases as the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 is larger, such that the refrigerant amount increases as the number of indoor units (the number of branch pipes) is larger, such that the refrigerant amount increases as the length of each branch pipe is larger, and such that the refrigerant amount increases as the horsepower of the refrigeration apparatus 1 is larger. Moreover, for example, the processor 121 may determine the refrigerant amount of the refrigerant circuit 10 on the basis of the information received through the entry unit 110 such that the refrigerant amount per unit length of the longest portion of the liquid-side connection pipe 5 increases as the length of the longest portion of the liquid-side connection pipe 5 is larger, and such that the refrigerant amount increases as the horsepower of the refrigeration apparatus 1 is larger.
(76) The output unit 130 outputs and displays the refrigerant amount determined by the refrigerant-amount determining unit 120. More specifically, the output unit 130 outputs and displays the value of the refrigerant amount on a screen of a touch panel or the like.
(77) (5-2) Input Entry Processing of Various Information
(78) The memory 122 of the refrigerant-amount determining device 100 stores, as screen display data for outputting and displaying by the output unit 130, entry screen display data for an entry by the entry unit 110, in addition to output screen display data for displaying the refrigerant amount determined by the refrigerant-amount determining unit 120.
(79) As illustrated in
(80) More specifically, as illustrated in a lower right section of
(81) When the image of the refrigerant circuit configuration of the refrigeration apparatus 1 to be constructed is completed and the user presses the determination button 134, as illustrated in
(82) In this state, when the user inputs a specific value in each input field and presses the determination button 134 again, the entry processing for the information on the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5, the number of indoor units (the number of branch pipes), the length of each branch pipe, and the horsepower by the entry unit 110 is ended.
(83) With the refrigerant-amount determining device 100, the length of each pipe and so forth can be input while the specific image of the refrigerant circuit configuration is visually checked, and hence an error in the correspondence between each pipe and the length thereof can be easily checked.
(84) (5-3) Refrigerant-Amount Determining Processing by Refrigerant-Amount Determining Unit
(85) With the refrigerant-amount determining device 100 that has received the various information by the entry unit 110 as described above, the refrigerant-amount determining unit 120 performs refrigerant-amount determining processing on the basis of the received information.
(86) In this case, the memory 122 of the refrigerant-amount determining unit 120 previously stores, for each pipe diameter (inside diameter) corresponding to the horsepower of the refrigeration apparatus 1, information on a correspondence of the refrigerant amount per unit length corresponding to the length of the pipe such that the refrigerant amount per unit length increases as the length of the liquid-side connection pipe 5 (for example, the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5, or the length of the longest portion that is the length from the end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side to the farthest indoor unit in the refrigerant path) is larger. Alternatively, the memory 122 may previously store information on a correspondence of the refrigerant amount per unit length for each predetermined length range of the liquid-side connection pipe 5 such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases stepwise as the length of the liquid-side connection pipe 5 is larger. Further, the memory 122 may previously store information on a correspondence of the corresponding refrigerant amount per unit length for each predetermined length range of the liquid-side connection pipe 5 and further for each horsepower of the refrigeration apparatus 1.
(87) The processor 121 specifies the refrigerant amount per unit length corresponding to the received horsepower and the received length of the liquid-side connection pipe 5 from the information on the correspondence stored in the memory 122, multiplies the received length of the liquid-side connection pipe 5 by the specified refrigerant amount per unit length, and may grasp the refrigerant amount corresponding to the liquid-side connection pipe 5 having the received length.
(88) The memory 122 of the refrigerant-amount determining unit 120 may previously store information on a correspondence of the refrigerant amount corresponding to the number of indoor units (the number of branch pipes) of the refrigeration apparatus 1 and the lengths of the branch pipes that connect the liquid-side connection pipe 5 to the indoor units 4a and 4b (the length of the first indoor liquid-side branch pipe 52a and the length of the second indoor liquid-side branch pipe 52b), and the processor 121 of the refrigerant-amount determining unit 120 may reference the information on the correspondence, and may grasp the refrigerant amount corresponding to the number of the indoor units (the number of the branch pipes) and the lengths of the branch pipes received by the entry unit 110.
(89) In this way, the processor 121 of the refrigerant-amount determining unit 120 determines the refrigerant amount or the like that is obtained by summing the refrigerant amount corresponding to the liquid-side connection pipe 5 and the refrigerant amount corresponding to the number of the indoor units and the length of each branch pipe, as the refrigerant amount of the refrigerant circuit 10. Then, as described above, the output unit 130 outputs and displays the refrigerant amount determined by the refrigerant-amount determining unit 120 on the display screen using the output screen display data.
(90) With the refrigerant-amount determining device 100, an advantageous effect similar to that of the refrigerant-amount determining method according to the above-described embodiment can be obtained and in addition the user can input each data while visually checking the refrigerant circuit configuration of the refrigeration apparatus 1.
(6) Modifications
(91) The above-described embodiment can be appropriately modified as described in the following modifications. It is to be noted that each modification may be applied in combination with another modification unless otherwise the modifications conflict with each other.
(6-1) Modification A
(92) In the above-described embodiment, the example has been described in which the length from the liquid-side shutoff valve 24 to the branch point X is used as the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5.
(93) In contrast, a length from the outdoor expansion valve 28 to the branch point X may be used as the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5.
(6-2) Modification B
(94) For the above-described refrigerant-amount determining method, the example has been described in which the refrigerant amount per unit length corresponding to the length of the liquid-side connection pipe 5 is previously determined for each pipe diameter (inside diameter) corresponding to the horsepower of the refrigeration apparatus 1, and the refrigerant amount corresponding to the length of the liquid-side connection pipe 5 is determined by multiplying the length of the liquid-side connection pipe 5 by the corresponding refrigerant amount per unit length.
(95) In contrast, a specific refrigerant amount corresponding to the length of the liquid-side connection pipe 5 may be determined for each pipe diameter (inside diameter) corresponding to the horsepower of the refrigeration apparatus 1 (a refrigerant amount corresponding to the length of the liquid-side connection pipe 5, the refrigerant amount which satisfies the relationship that the refrigerant amount per unit length is larger as the length of the liquid-side connection pipe 5 is larger), and the refrigerant amount corresponding to the length of the liquid-side connection pipe 5 may be determined on the basis of the predetermined relationship.
(96) This point is similarly applied to the refrigerant-amount determining device. The memory 122 may previously store a specific refrigerant amount corresponding to the length of the liquid-side connection pipe 5 for each pipe diameter (inside diameter) corresponding to the horsepower of the refrigeration apparatus 1 (a refrigerant amount corresponding to the length of the liquid-side connection pipe 5, the refrigerant amount which satisfies the relationship that the refrigerant amount per unit length is larger as the length of the liquid-side connection pipe 5 is larger). In this case, the processor 121 specifies the refrigerant amount corresponding to the input horsepower and the length of the liquid-side connection pipe 5, and grasps the specified refrigerant amount as the refrigerant amount corresponding to the liquid-side connection pipe 5 having the received length.
(97) Regarding the relationship between the previously determined length of the liquid-side connection pipe 5 and its specific refrigerant amount, a corresponding specific refrigerant amount may be written in, for example, an installation manual in correspondence with the length of the liquid-side connection pipe 5.
(6-3) Modification C
(98) In the above-described embodiment, the example has been described in which the corresponding refrigerant amount per unit length for each length and so forth of the liquid-side connection pipe 5 and for each horsepower of the refrigeration apparatus 1 is written in a table, and the refrigerant amount is grasped by multiplying the length etc. of the liquid-side connection pipe 5 to be constructed by the refrigerant amount per unit length grasped from the table.
(99) In contrast, the way of obtaining the refrigerant amount such that the refrigerant amount per unit length increases as the length etc. of the liquid-side connection pipe 5 is larger is not limited to the example.
(100) For example, a correspondence table, in which a corresponding predetermined refrigerant charging rate (% of the refrigerant amount of the refrigerant to be charged when the refrigerant amount of the refrigerant charged to the liquid-side main pipe 51 of the liquid-side connection pipe 5 in the state in which the liquid-side main pipe 51 of the liquid-side connection pipe 5 is filled with the liquid refrigerant is 100%) for each predetermined length range of the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed is indicated for each horsepower of the refrigeration apparatus 1, may be prepared, and the predetermined refrigerant charging rate may be specified in accordance with the horsepower of the refrigeration apparatus 1 to be constructed, and the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed. Then, the appropriate refrigerant amount corresponding to the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed may be grasped by multiplying the refrigerant amount of the refrigerant charged to the liquid-side main pipe 51 of the liquid-side connection pipe 5 in the state in which the liquid-side main pipe 51 of the liquid-side connection pipe 5 is filled with the liquid refrigerant by the charging rate specified as described above. The correspondence table is determined such that the refrigerant amount per unit length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 increases as the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 is larger and as the horsepower of the refrigeration apparatus 1 is larger.
(101) Alternatively, the correspondence table may indicate a predetermined refrigerant charging rate corresponding to each horsepower of the refrigeration apparatus 1, for each predetermined length range (the length of the longest portion) from the end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side to the indoor unit located at the farthest position in the refrigerant path included in the refrigeration apparatus 1 to be constructed, instead of the predetermined refrigerant charging rate corresponding to each horsepower of the refrigeration apparatus 1, for each predetermined length range of the liquid-side main pipe 51 of the liquid-side connection pipe 5 of the refrigeration apparatus 1 to be constructed. Then, the appropriate refrigerant amount corresponding to the length of the longest portion of the liquid-side connection pipe 5 of the refrigeration apparatus 1 to be constructed may be grasped by multiplying the refrigerant amount of the refrigerant charged to the portion in the state in which the liquid-side connection pipe 5 is entirely filled with the liquid refrigerant by the charging rate specified as described above.
(102) If the longest portion of the liquid-side main pipe 51 of the liquid-side connection pipe 5 is not constructed on a made-to-order basis, but is constructed by selecting the longest portion from plural types of predetermined lengths, a predetermined refrigerant charging rate corresponding to each horsepower of the refrigeration apparatus 1 may be indicated for each of these lengths.
(103) By preparing the correspondence table as described above, the appropriate refrigerant amount corresponding to the horsepower of the refrigeration apparatus 1 and the length and so forth of the liquid-side connection pipe 5 can be easily grasped.
(6-4) Modification D
(104) Alternatively, another way of obtaining the refrigerant amount such that the refrigerant amount per unit length increases as the length and so forth of the liquid-side connection pipe 5 is larger may be as follows.
(105) For example, a correspondence table, in which a corresponding predetermined refrigerant reducing rate (% of the refrigerant amount of the refrigerant to be reduced when the refrigerant amount of the refrigerant charged to the liquid-side main pipe 51 of the liquid-side connection pipe 5 in the state in which the liquid-side main pipe 51 of the liquid-side connection pipe 5 is filled with the liquid refrigerant is 100%) for each predetermined length range of the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed is indicated further for each horsepower of the refrigeration apparatus 1, is prepared. Then, based on the correspondence table, the predetermined refrigerant reducing rate is specified in accordance with the horsepower of the refrigeration apparatus 1 to be constructed and the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed, and the appropriate refrigerant amount corresponding to the liquid-side main pipe 51 of the liquid-side connection pipe 5 to be constructed can be grasped by multiplying the refrigerant amount of the refrigerant charged to the liquid-side main pipe 51 of the liquid-side connection pipe 5 in the state in which the liquid-side main pipe 51 of the liquid-side connection pipe 5 is filled with the liquid refrigerant by (1−the specified predetermined refrigerant reducing rate). The correspondence table is determined, similarly to the above description, such that the refrigerant amount per unit length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 increases as the length of the liquid-side main pipe 51 of the liquid-side connection pipe 5 is larger and as the horsepower of the refrigeration apparatus 1 is larger.
(106) Alternatively, the correspondence table may indicate a predetermined refrigerant reducing rate corresponding to each horsepower of the refrigeration apparatus 1, for each predetermined length range (the length of the longest portion) from the end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side to the indoor unit located at the farthest position in the refrigerant path included in the refrigeration apparatus 1 to be constructed, instead of the predetermined refrigerant reducing rate corresponding to each horsepower of the refrigeration apparatus 1, for each predetermined length range of the liquid-side main pipe 51 of the liquid-side connection pipe 5 of the refrigeration apparatus 1 to be constructed. Then, the appropriate refrigerant amount corresponding to the length of the longest portion of the liquid-side connection pipe 5 of the refrigeration apparatus 1 to be constructed may be grasped by multiplying the refrigerant amount of the refrigerant charged to the portion in the state in which the liquid-side connection pipe 5 is entirely filled with the liquid refrigerant by the reducing rate specified as described above.
(107) If the longest portion of the liquid-side main pipe 51 of the liquid-side connection pipe 5 is not constructed on a made-to-order basis, but is constructed by selecting the longest portion from plural types of predetermined lengths, the predetermined refrigerant reducing rate corresponding to each horsepower of the refrigeration apparatus 1 may be indicated for each of these lengths.
(108)
(109) By preparing the correspondence table as described above, the appropriate refrigerant amount corresponding to the horsepower of the refrigeration apparatus 1 and the length and so forth of the liquid-side connection pipe 5 can be easily grasped.
(6-5) Modification E
(110) Alternatively, another way of obtaining the refrigerant amount such that the refrigerant amount per unit length increases as the length and so forth of the liquid-side connection pipe 5 is larger may be as follows.
(111) For example, when the refrigeration apparatus 1 is configured by connecting a single indoor unit 4 to a single outdoor unit 2 via the liquid-side connection pipe 5, each refrigerant density per predetermined unit length from an end portion of the liquid-side connection pipe 5 on the indoor unit 4 side may be previously determined such that the refrigerant in a gas-liquid two-phase state with the lowest density exists in the end portion of the liquid-side connection pipe 5 on the indoor unit 4 side and the density gradually increases toward an end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side (in some cases, such that a liquid refrigerant exists from an intermediate position instead of the refrigerant in the gas-liquid two-phase state).
(112) Then, the refrigerant amount of each portion may be grasped for each predetermined unit length from the end portion of the liquid-side connection pipe 5 on the indoor unit 4 side by multiplying a capacity (a capacity obtained by multiplying a pipe diameter (inside diameter of the liquid-side connection pipe 5 by a predetermined unit length) by a corresponding refrigerant density, and an appropriate refrigerant amount for the liquid-side connection pipe 5 may be grasped by summing refrigerant amounts grasped for the predetermined unit lengths (by integrating the refrigerant amounts). Even in this case, the refrigerant amount is determined such that the refrigerant amount per unit length of the liquid-side connection pipe 5 increases as the length of the liquid-side connection pipe 5 is larger.
(113) Moreover, for example, when the refrigeration apparatus 1 is configured such that the plurality of indoor units 4a and 4b are connected to the single outdoor unit 2 via the liquid-side main pipe 51 and the indoor liquid-side branch pipes 52a and 52b of the liquid-side connection pipe 5, each refrigerant density per predetermined unit length from an end portion of the indoor liquid-side branch pipe 52a on the indoor unit 4a side may be previously determined such that the refrigerant in a gas-liquid two-layer state with the lowest density exists in the end portion of the indoor liquid-side branch pipe 52a on the indoor unit 4a side connected to the indoor unit 4a located at the farthest position from an end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side in the refrigerant path and the density gradually increases toward the end portion of the liquid-side connection pipe 5 on the outdoor unit 2 side (in some cases, such that the liquid refrigerant exists from an intermediate position instead of the refrigerant in the gas-liquid two-layer state). Then, for the indoor liquid-side branch pipe 52b connected to the other indoor unit 4b, the refrigerant density per unit length can be determined to be lower toward the indoor unit 4b with reference to the refrigerant density previously determined for an end portion of the indoor liquid-side branch pipe 52b on the side opposite to the indoor unit 4b side. As described above, the appropriate refrigerant amount may be grasped by integration similarly to the above except that the refrigerant density per predetermined unit length is determined for each of the liquid-side main pipe 51 and the indoor liquid-side branch pipes 52a and 52b of the liquid-side connection pipe 5 and each refrigerant density is multiplied by the pipe diameter of corresponding one of the liquid-side main pipe 51 and the indoor liquid-side branch pipes 52a and 52b of the liquid-side connection pipe 5.
INDUSTRIAL APPLICABILITY
(114) The present invention can be used as a refrigerant-amount determining method and a refrigerant-amount determining device.
REFERENCE SIGNS LIST
(115) 1 refrigeration apparatus 5 liquid-side connection pipe 6 gas-side connection pipe 7 control unit 10 refrigerant circuit 21 compressor 22 outdoor heat exchanger 23 outdoor liquid-refrigerant pipe 24 liquid-side shutoff valve 25 gas-side shutoff valve 26 outdoor fan 27 four-way switching valve 28 outdoor expansion valve 29 accumulator 30 controller 31 outdoor control portion 32 suction pressure sensor 33 discharge pressure sensor 34 suction temperature sensor 35 discharge temperature sensor 36 outdoor heat-exchange liquid-side temperature sensor 37 liquid-pipe temperature sensor 38 outside air temperature sensor 41a first indoor heat exchanger 41b second indoor heat exchanger 42a first indoor fan 42b second indoor fan 44a first indoor expansion valve 44b second indoor expansion valve 45a first indoor refrigerant temperature sensor 45b second indoor refrigerant temperature sensor 46a first indoor control portion 46b second indoor control portion 51 liquid-side main pipe 52a first indoor liquid-side branch pipe (branch pipe) 52b second indoor liquid-side branch pipe (branch pipe) 61 gas-side main pipe 62a first indoor gas-side branch pipe 62b second indoor gas-side branch pipe 100 refrigerant-amount determining device 110 entry unit 120 refrigerant-amount determining unit 130 output unit 131 outdoor unit button 132 indoor unit button 133 branch pipe button 134 determination button
CITATION LIST
Patent Literature
(116) PTL 1: Japanese Unexamined Patent Application Publication No. 8-200905