Guard Tube for Supporting a Drive Shaft of a Hand-Guided Power Tool
20170265388 · 2017-09-21
Inventors
Cpc classification
F16C1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B27B5/30
PERFORMING OPERATIONS; TRANSPORTING
F16C2361/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C1/267
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C27/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A guard tube assembly for a drive shaft of a power tool has a guard tube with a tube cross section deviating from a circular shape and having an inner contour and a center. An inner support tube inside the guard tube supports the drive shaft. The inner support tube has a bearing sleeve supported by support elements on the inner contour. The inner contour has a first and a second circumferential section. The first circumferential section has a smallest spacing to the center and the second circumferential section has a largest spacing to the center. The elastic support elements have a contact surface contacting the inner contour and spaced at a contact surface spacing to the center. The contact surface spacing is longer than the smallest spacing of the first circumferential section and shorter than or identical to the largest spacing of the second circumferential section.
Claims
1. A guard tube assembly for a drive shaft of a hand-guided power tool, the guard tube assembly comprising: a guard tube comprising a first axial end and a second axial end, wherein an axial length of the guard tube is measured from the first axial end to the second axial end; the guard tube comprising across the axial length a tube cross section deviating from a circular shape and comprising an inner contour and a center; an inner support tube disposed inside the guard tube and configured to support a drive shaft, wherein the inner support tube and the drive shaft extend in a longitudinal direction of the guard tube; the inner support tube comprising a central bearing sleeve and elastic support elements connected to the bearing sleeve, wherein the bearing sleeve is supported by the elastic support elements on the inner contour; the inner contour comprising a first circumferential section and a second circumferential section, wherein the first circumferential section has a smallest spacing relative to the center and wherein the second circumferential section has a largest spacing relative to the center; one or more of the elastic support elements comprising a contact surface contacting the inner contour and being spaced at a contact surface spacing relative to the center; wherein the contact surface spacing relative to the center is longer than the smallest spacing of the first circumferential section relative to the center and shorter than or identical to the largest spacing of the second circumferential section relative to the center.
2. The guard tube assembly according to claim 1, wherein, relative to the center of the tube cross section, two of said elastic support elements comprising the contact surface are arranged opposite each other on the bearing sleeve, wherein the contact surface comprises a first contact surface area, and wherein a spacing of the first contact surface area relative to the center is identical for said two elastic support elements with the contact surface.
3. The guard tube assembly according to claim 2, wherein the contact surface comprises a second contact surface area, wherein the second contact surface area contacts the second circumferential section.
4. The guard tube assembly according to claim 1, wherein the tube cross section is angular across the axial length and comprises longitudinal edges that extend in the axial direction and are rounded in a circumferential direction of the tube cross section.
5. The guard tube assembly according to claim 4, wherein the contact surface is positioned in the area of one of the longitudinal edges of the tube cross section and is positioned with an angular displacement relative to a longitudinal edge center line of said one longitudinal edge of the tube cross section.
6. The guard tube assembly according to claim 4, wherein said elastic support elements comprising the contact surface each comprise an axial support rib extending in an axial direction of the bearing sleeve and positioned in the area of one of the longitudinal edges, wherein the axial support rib in a circumferential direction of the bearing sleeve is positioned with angular displacement relative to a longitudinal edge center line of said one longitudinal edge.
7. The guard tube assembly according to claim 1, wherein said elastic support elements comprising the contact surface each comprise an axial support rib extending in an axial direction of the bearing sleeve and further comprise a tab, wherein the axial support rib comprises a longitudinal edge, wherein the tab is connected laterally to the longitudinal edge of the axial support rib, and wherein the tab has a tab width extending in a circumferential direction of the bearing sleeve.
8. The guard tube assembly according to claim 7, wherein the tab extends across an entire axial length of the support rib.
9. The guard tube assembly according to claim 7, wherein two of said elastic support elements comprising the contact surface are provided and the tabs thereof point in the same rotational direction.
10. The guard tube assembly according to claim 7, wherein two of said elastic support elements comprising the contact surface are neighboring each other and the tabs thereof are facing each other in the circumferential direction of the bearing sleeve.
11. The guard tube assembly according to claim 7, wherein the tab is resting with pretension on the inner contour of the tube cross section.
12. The guard tube assembly according to claim 7, wherein the tube cross section is angular across the axial length and comprises longitudinal edges that extend in an axial direction and are rounded in a circumferential direction of the tube cross section, wherein the tab is resting at least partially flat against one of the rounded longitudinal edges of the inner contour of the tube cross section.
13. The guard tube assembly according to claim 7, wherein the contact surface is formed on the longitudinal edge of the axial support rib.
14. The guard tube assembly according to claim 7, wherein the contact surface is formed on a longitudinal edge of the tab.
15. The guard tube assembly according to claim 7, wherein the contact surface is formed on a longitudinal edge of the tab and on the longitudinal edge of the axial support rib.
16. The guard tube assembly according to claim 7, wherein a longitudinal center axis of the support tube is positioned at a lateral spacing relative to a longitudinal center plane of the axial support rib.
17. The guard tube assembly according to claim 1, wherein said elastic support elements comprising the contact surface are distributed about a circumference of the inner contour at different angular spacings relative to each other, respectively.
18. A support tube for supporting a drive shaft in a guard tube, the support tube comprising: a bearing sleeve; at least three support elements connected to the bearing sleeve and projecting away from the bearing sleeve; the at least three support elements each comprising a support rib and a tab; the support rib comprising a first end that adjoins the bearing sleeve and further comprising a second end with a radial outer longitudinal edge positioned at an edge spacing relative to a center of the bearing sleeve; the tab adjoining laterally the radial outer longitudinal edge of the support rib and extending in a circumferential direction of the bearing sleeve with a tab width; the tab having a point with a maximum spacing relative to the center of the bearing sleeve; the maximum spacing of the tab being longer than the edge spacing of the radial outer longitudinal edge.
19. The support tube according to claim 18, wherein the support ribs that are immediately neighboring each other are spaced apart from each other at different spacings measured in radians, respectively.
20. The support tube according to claim 18, wherein the tabs of two of the support ribs that are immediately neighboring each other are facing each other.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0025] Further features of the invention result from the further claims, the description, and the drawing in which embodiments of the invention are illustrated.
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0039] The power tool illustrated in
[0040] The drive 2 is fastened to one axial end 5 of the guard tube 4 while the tool head 3 is mounted to the other axial end 6 of the guard tube 4. In the illustrated embodiment, the tool head 3 supports a tool member 7 of the brush knife type. For protecting the operator 9, in the area of the lower axial end 6 of the guard tube 4, a deflector 8 is provided. Depending on the type of tool head, the tool member 7 can also be a saw chain, a hook or hedge trimmer blades.
[0041] In the illustrated embodiment, the trimmer 1 is carried by means of belt 11 by the operator 9. At least one grip arranged on the guard tube 4, in the embodiment a handlebar grip 12, serves for holding and guiding the power tool by the operator.
[0042] The grip can be connected in this context to the guard tube 4 or can be formed by an area of the guard tube 4. When the guard tube 4 has an outer circumference which is deviating from a circular shape, positive fit between guard tube and separate grip or between guard tube and hand of the operator is achieved. In this way, proper angular orientation of the tool head 3 is facilitated for the operator.
[0043] In at least one grip 13, an operating element for the drive 2 is provided. The drive 2 can be embodied as an electric motor, as a two-stroke engine, as a four-stroke engine or the like.
[0044] By means of a drive shaft 10 extending in the guard tube 4, the tool member 7 is driven by the drive 2. Within the guard tube 4, the drive shaft 10 is supported by means of a support tube 14 which is comprised in particular of plastic material so that the drive shaft 10 can transmit the drive torque of the drive 2 smoothly to the tool head 3.
[0045] The support tube 14 extends in axial direction 15 of the guard tube 4 at least across a portion of the length L of the guard tube 4. Preferably, the support tube 14 extends across the entire length L of the guard tube 4 from its axial end 5 to its opposite axial end 6.
[0046] It can be expedient that across the length L of the guard tube 4 a plurality of support tubes 14 are positioned axially in sequence adjacent to each other. The total length of the sequentially arranged sections of support tubes 14 is advantageously at least 60%, in particular at least 80%, of the length of the guard tube 4. A spacing can be formed between the sequentially arranged sections of the support tubes 14.
[0047] It can also be advantageous to provide the support tube 14 only across a partial length of the guard tube 4; in particular, the support tube 14 can be embodied as a monolithic component across a partial length of the guard tube 4. The support tube 14 can have a length that amounts to 60% to 80%, preferably more than 80%, and in particular 100%, of the length L of the guard tube 4.
[0048] An embodiment of a support tube 14 is illustrated in
[0049] In the illustrated embodiments the support elements 21, 22, 23, 24 comprise support ribs 121, 122, 123, 124 which advantageously have projections, in the following referred to as tabs 30. In the illustrated cross section according to
[0050] As shown in
[0051] It can be expedient that the support ribs 121, 122, 123, 124 extend only across sections of the length of the bearing sleeve 20. In the same way, the tabs 30 extend about the entire axial length or about one or a plurality of axial partial lengths of a bearing sleeve 20. The bearing sleeve 20 can support the support elements 21, 22, 23, 24 across its entire axial length or only partially on one or a plurality of partial lengths. In this way, the stiffness of the bearing action of the support tube 14 in the guard tube 4 can be matched in a targeted fashion to locally occurring loads. The service life of the support tube 14 can be increased in this way. A partial arrangement of support elements can effect material and weight reductions.
[0052] In the embodiment according to
[0053] The longitudinal sides 28 of the oppositely positioned support ribs 21, 23 or 22, 24 that are extending in axial direction 15 of the bearing sleeve 20 and are facing away from the tabs 30 in the embodiment are advantageously positioned in a common plane. This common plane extends, relative to the center Z of the tube cross section, on a radial R through the center Z or through the support tube axis 26 that forms the center Z. The longitudinal center plane 19 of a support rib 121, 122, 123, 124 is positioned at a lateral spacing u relative to the support tube axis 26.
[0054] At the free longitudinal edge 29 of a support rib 121, 122, 123, 124, a tab 30 is provided which extends along the longitudinal edge 29 of the support rib 121, 122, 123, 124. The tab 30 adjoins laterally the free longitudinal edge 29 of the support rib 121, 122, 123, 124. In the embodiment according to
[0055]
[0056] The tab 30 adjoins laterally the radial outer longitudinal edge 29 of the support ribs 121, 122, 123, 124 and extends with a tab width B in circumferential direction 16 of the bearing sleeve 20. The tab 30 has an outer point 70 which is positioned at a maximum spacing m relative to the center Z of the bearing sleeve 20. This outer point spacing m is greater than the edge spacing k of the radial outer longitudinal edge 29 of the support ribs 121, 122, 123, 124 relative to the center Z of the bearing sleeve 20.
[0057] As shown in
[0058] In the embodiment according to
[0059] As shown in
[0060] The tube cross section 17 has an envelope 40 with a diameter D.sub.S.
[0061] The inner contour 18 of the tube cross section 17 is comprised of first circumferential sections 51, 52, 53, 54 and second circumferential section 61, 62, 63, 64 which surround the center Z in a circular shape. The first circumferential sections 51, 52, 53, 54 are positioned with a smallest inner spacing r.sub.min of the inner contour 18 relative to the center Z of the tube cross section 17. The second circumferential sections 61, 62, 63, 64 are positioned with the greatest spacing r.sub.max of the inner contour 18 relative to the center Z of the tube cross section 17.
[0062] The inner contour 18 of the tube cross section 17 has such a shape that a first minimal inner diameter D.sub.min and a second maximum inner diameter D.sub.max are provided. The minimum inner diameter D.sub.min defines a first inner circle 41 that touches the first circumferential sections 51, 52, 53, 54 of the inner contour 18. The maximum inner diameter D.sub.max defines a second inner circle 42 that touches the second wall sections or circumferential sections 61, 62, 63, 64 that form the rounded corners or longitudinal edges 34 of the inner contour 18.
[0063] The support tube according to
[0064] A first contact surface area 37 contacting the inner contour 18 has a spacing r relative to the center Z of the tube cross section 17. This spacing r of the first contact surface area 37 is greater than the smallest spacing r.sub.min of the first circumferential sections 51, 52, 53, 54 relative to the center Z and smaller or identical to the greatest spacing r.sub.max of the second circumferential section 61, 62, 63, 64 relative to the center Z.
[0065] The first contact surface area 37 is located preferably between a minimum inner diameter D.sub.min and a maximum inner diameter D.sub.max of the inner contour 18. In this context it is advantageously precluded that the first contact surface area 37 is located precisely on the inner diameter D.sub.min or precisely on the inner diameter D.sub.max. The arrangement corresponds to a form-fit anti-rotation securing action in circumferential direction of the guard tube 4.
[0066] As shown in
[0067] A second contact surface area 39 is formed on the tab 30. The second contact surface area 39 is positioned at a spacing relative to the center Z which corresponds to the maximum spacing r.sub.max of the second circumferential section 61, 62, 63, 64 relative to the center Z.
[0068] As shown in
[0069] Expediently, the support tube 14 with the second contact surface area 39 of the support elements 21, 22, 23, 24 is arranged in the area of the second circumferential section 61, 62, 63, 64. The second circumferential section 61, 62, 63, 64 has the greatest spacing r.sub.max relative to the center Z of the tube cross section 17.
[0070] The diameter D.sub.k of the diameter circle 27 is selected such that it is positioned between the smallest inner diameter D.sub.min and the greatest inner diameter D.sub.max of the inner contour 18 of the tube cross section 17 of the guard tube 4. It can be expedient to select the diameter D.sub.k of the diameter circle 27 such that it corresponds to the greatest inner diameter D.sub.max or is approximating it.
[0071] In the embodiment according to
[0072] The first contact surface area 37 which is provided on the longitudinal edge 29 of a support rib 121, 122, 123, 124 as well as the second contact surface area 39 which corresponds to the radial outer boundary contour of the tab 30 extend in circumferential direction 16 of the inner contour 18 as well as in axial direction 15 of the guard tube 4. In this way, flat or areal contacts are possible. When the extension of a contact surface in circumferential direction 16 becomes smaller or zero, a linear contact of the contact surface may result. A support rib 121, 122, 123, 124 of a support element 21, 22, 23, 24 is positioned in the tube cross section 17 in circumferential direction at an angular displacement 44 relative to the longitudinal edge center line 34′ of the guard tube 4.
[0073] In the embodiment, the contact of the second contact surface area 39 on the inner contour 18, as shown in
[0074] In the embodiment according to
[0075] In the support tube according to
[0076] The arrangement of the support ribs 121, 122, 123, 124 within the inner contour 18 of the tube cross section 17 is provided again in such a way that a support rib 121, 122, 123, 124 is arranged at the level of a transition 35 from a flat side 36 into the rounded longitudinal edge 34. A support rib 121, 122, 123, 124 is positioned thus at the transition from a first circumferential section 51, 52, 53, 54 into a second circumferential section 61, 62, 63, 64. The tab 30 extends in circumferential direction 16 across the rounded longitudinal edge 34, i.e., a second circumferential section 61, 62, 63, 64, wherein the tab 30 at least partially is resting flat or areally against the inner contour 18 of the rounded longitudinal edge 34.
[0077] In the embodiments of
[0078] An embodiment of a support tube 14 comprised of a bearing sleeve 20 with support elements 21, 22, 23, 24 that comprise oppositely oriented tabs 30 (
[0079] When using a support tube 14 with tabs 30 oppositely oriented in circumferential direction (
[0080] As illustrated in the embodiments of
[0081] In particular in case of a cross section with T-shaped configuration, the tabs 30, 30′ project with their outer boundary contour 47 radially past the support rib 121, 122, 123, 124, as illustrated in
[0082] Advantageously, the tabs 30, 30′ have a reduced stiffness in comparison to the support rib 121, 122, 123, 124 itself. The free end 38 of each tab 30, 30′ can be elastically deflected by application of a force relative to the support ribs 121, 122, 123, 124, in particular elastically deflected to a limited extent. The tabs 30, 30′ by application of a pretensioning force or a maximum force can be forced inwardly in the direction toward the bearing sleeve 20 so that a “mounting-ready” or “maximally deflected” state is achieved. The elastic deformation can be achieved by configuration of the connecting location 45 of support rib 121, 122, 123, 124 and tab 30, 30′ and/or by appropriate properties of the tab 30, 30′ itself, in particular by their cross section shape and by selection of a suitable material. A suitable material can be plastic material. The tabs 30, 30′ have advantageously a flat cross section as is illustrated schematically in
[0083] In the undeformed state according to
[0084] The tabs 30, 30′ contact at least partially the inner contour 18 of the guard tube 4 and exert as a result of their elastic deformation an elastic pressing force onto the inner contour 18 of the guard tube 4.
[0085] In such an embodiment, the anti-rotation securing action is effected in that the free end 38 of the tabs 30, 30′ and/or the radially outwardly positioned boundary contour 47 of the tabs 30, 30′ contacts the flat side of the first circumferential section 51, 52, 53, 54 of the tube cross section 17. The elastic deformability of the tabs 30, 30′ is adjusted such that the rotation force 49 which is occurring in operation deflects the tabs 30, 30′ maximally up to a “maximally deflected state”. In this state, the spacing z (
[0086] As illustrated in the Figures, the boundary contour is contacting the inner contour 18 of the tube cross section 17 in a position rotated by an angular displacement 47 relative to the tube cross section 17. The boundary contour 47 is positioned off center to the rounded circumferential section 61, 62, 63, and 64 of the tube cross section 17.
[0087] In this way, a first support action of a tab 30 is effected on a first circumferential section 51, 52, 53, 54 and a second support action of a tab 30′ on a second circumferential section 61, 62, 63, 64. In this way, the support tube 14 is secured against rotation in the guard tube 4. The support tube 14 can be mounted easily in the guard tube 4. Even for greater manufacturing tolerances, an anti-rotation securing action is reliably ensured.
[0088] In the embodiment according to
[0089] The tab 30 delimits with the support rib 121, 122, 123, 124 an angle α which in the embodiment according to
[0090] As shown in
[0091] In
[0092] Special features and advantages are disclosed for the respective embodiments which can be transferred also onto respective other embodiments. All features and advantages of the described embodiments are mutually exchangeable or combinable with each other.
[0093] The specification incorporates by reference the entire disclosure of European priority document 16 000 679.7 having a filing date of Mar. 21, 2016.
[0094] While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.