Inexpensive, earth-abundant, tunable hole transport material for CdTe solar cells
11251385 · 2022-02-15
Assignee
Inventors
- Randall J. Ellingson (Toledo, OH, US)
- Khagendra P. Bhandari (Toledo, OH, US)
- Michael Heben (Toledo, OH, US)
- Suneth Watthage (Toledo, OH, US)
- Zhaoning Song (Toledo, OH, US)
Cpc classification
H10K2102/00
ELECTRICITY
H10K30/20
ELECTRICITY
H10K30/10
ELECTRICITY
International classification
Abstract
Hole transport layers, electron transport layers, layer stacks, and optoelectronic devices involving perovskite materials and materials used as precursors, and methods of making the same, are described.
Claims
1. An optoelectronic device comprising: a front electrode comprising a transparent conductive oxide; a photovoltaic heterojunction on the front electrode, wherein the photovoltaic heterojunction comprises a semiconductor absorber layer comprising CdTe on a semiconductor window layer comprising CdS; a back electrode comprising gold on the semiconductor absorber layer; a hole transport layer disposed between the semiconductor absorber layer and the back electrode, wherein the hole transport layer comprises a perovskite, wherein the perovskite comprises MAPbBr.sub.xI.sub.3-x, wherein MA is methylammonium and x ranges from 0.1 to 0.9; and copper disposed on the semiconductor absorber layer and between the semiconductor absorber layer and the hole transport layer.
2. The optoelectronic device of claim 1, wherein x is selected from the group consisting of 0.1, 0.3, 0.5, 0.7, and 0.9.
3. The optoelectronic device of claim 1, wherein the copper is directly on the semiconductor absorber layer, and wherein the hole transport layer is directly on the copper.
4. A layer stack comprising: a support; a front contact layer on the support; a photovoltaic heterojunction on the front contact layer, wherein the photovoltaic heterojunction comprises a semiconductor window layer and a CdTe layer, wherein the CdTe layer has a Te-rich surface; and complexes of a cadmium perovskite in solution directly on the Te-rich surface of the CdTe layer, wherein the solution further comprises an organic halide in a solvent, wherein the cadmium perovskite comprises MA.sub.2CdX.sub.4, and the organic halide has a formula of MAX, wherein MA is methylammonium and X is selected from the group consisting of I, Br, Cl, and F.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The patent or application file contains one or more drawings executed in color and/or one or more photographs. Copies of this patent or patent application publication with color drawing(s) and/or photograph(s) will be provided by the U.S. Patent and Trademark Office upon request and payment of the necessary fees.
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DETAILED DESCRIPTION
Definitions
(30) For convenience, various terms are explained or clarified before further description of the present disclosure.
(31) When a layer is described herein as being disposed or positioned “on” another layer or substrate, it is to be understood that the layers can either be directly contacting each other or have one or more layer or feature between the layers. The term “on” describes the relative position of the layers to each other and does not necessarily mean “on top of” since the relative position above or below depends upon the orientation of the device to the viewer. Moreover, the use of terms such as “top,” “bottom,” “above,” “below,” “back,” “rear,” “front,” and variations of these terms is made for convenience, and does not require any particular orientation of the components unless otherwise stated. Likewise, a layer that is “disposed on” or “on” a different layer does not necessarily imply that the two layers are in direct contact with one another and may allow for the presence of intervening layers. In contrast, the term “adjacent” is used to describe two layers that are in direct physical contact. Furthermore, the terms “on top of,” “formed over,” “deposited over,” and “provided over” mean formed, deposited, provided, or located on a surface but not necessarily in direct contact with the surface. For example, a layer “formed over” a substrate does not preclude the presence of one or more other layers or films of the same or different composition located between the formed layer and the substrate.
(32) The term “transparent” as used herein refers to material that allows an average transmission of at least 70% of incident electromagnetic radiation having a wavelength of from about 300 nm to about 900 nm.
(33) As used herein, the term “ohmic,” in the context of back contact electrical performance, is understood to include both ohmic and near ohmic contacts. As generally understood, ohmic contacts typically have no electronic barrier to the flow of holes at the back contact. Near ohmic contacts may exhibit some retained barrier to hole flow.
(34) The terms “photovoltaic cell” and “photovoltaic device” are used interchangeable herein for convenience and ease of description.
General Description
(35) The work function of CdTe is higher than the work function of metals that are commonly used to make back contacts in CdTe-based photovoltaic devices. The carrier density of a CdTe semiconductor is also typically low (˜10.sup.15 cm.sup.−3). Thus, for a CdS/CdTe device, a suitable hole transport layer is desirable because the lower work function metal back contact generates a Schottky junction at the back contact interface, blocking the efficient transport of photo-generated holes to the back contact metals. An increase in the carrier density in the CdTe film is important to minimize the rectifying behavior. Elemental Cu is commonly used as a back contact to increase the carrier density and increase the device performance. However, copper alone is not sufficient to form an efficient metal back contact.
(36) In accordance with the present disclosure, a simple perovskite material performs well as a hole transport layer in a back contact structure, such as in a CdTe-based photovoltaic device, providing an alternative to copper-doped ZnTe, which utilizes an inherently expensive process due to the relative rarity of tellurium. Also, perovskites are intrinsically tunable in their properties, unlike ZnTe. Perovskites offer a wide range of tunable properties based on the varying of cations and anions, and the incorporation of dopants. The use of perovskites in a hole transport layer between a CdTe absorber and a back contact metal improves device performance by improving the V.sub.OC and FF of the devices, and reduces the cost of materials and processing. Without wishing to be bound by theory, it is believed that the bandgap offset between the CdTe absorber and the perovskite is important, as it can result in a low barrier for holes, especially when tuned, but a significant energy barrier for electrons. Though photovoltaic devices, and more particularly, CdTe-based photovoltaic devices, are described for exemplary purposes, it is understood that the present disclosure is equally applicable to, and entirely encompasses, other optoelectronic devices, such as detectors, light-emitting diodes (LEDs), and semiconductor lasers.
(37) Perovskite materials suitable for use in a hole transport layer generally include materials having the formula ABX.sub.3, where A is an alkaline earth element, a rare earth element, or an organic compound; B is a transition metal, a Group 13 metal, a Group 14 metal, or a Group 15 metal; and X is a halogen. This includes organo halide perovskites, where A is an organic compound such as, but not limited to, an alkyl-ammonium such as methyl ammonium, formamidinium, or 5-ammoniumvaleric acid. Non-limiting example B metals include Pb, Sn, Cu, Ni, Co, Fe, Mn, Pd, Cd, Ge, Cs, and Eu. Non-limiting example X halogens include I, Br, Cl, and F. However, as will be described more fully below, suitable perovskites also include other materials, such as those having the formula ABZ.sub.yX.sub.3-y, where A is an alkaline earth element, a rare earth element, or an organic compound, B is a transition metal, a Group 13 metal, a Group 14 metal, or a Group 15 metal, Z and Y are each halogens, though not the same halogen, and y ranges from 0 to 1.
(38) Suitable perovskite materials include methylammonium lead halide perovskites, having the formula CH.sub.3NH.sub.3PbX.sub.3 (or “MAPbX.sub.3”), where X is a I, Br, Cl, or F. One non-limiting example is methylammonium lead iodide (CH.sub.3NH.sub.3PbI.sub.3) perovskite (MAPbI.sub.3). MAPbI.sub.3 has a work function smaller than the work function of CdTe, but the lifetime of minority carriers in a MAPbI.sub.3 film is very high with a decent mobility of the charge particles. Due to these important properties, MAPbI.sub.3 is an advantageous hole transport layer for CdTe solar cells. Other non-limiting examples of suitable perovskite materials include methylammonium lead bromide (CH.sub.3NH.sub.3PbBr.sub.3) perovskite (MAPbBr.sub.3), methylammonium lead chloride (CH.sub.3NH.sub.3PbCl.sub.3) perovskite (MAPbCl.sub.3), and formadinium lead trihalide (H.sub.2NCHNH.sub.2PbX.sub.3) perovskites, where X is I, Br, Cl, or F.
(39) Suitable perovskite materials for the hole transport layer may also have a formula of MAPb(Z.sub.1-xY.sub.x).sub.3, where Z is a first halogen, Y is a second halogen, and x ranges from 0 to 1. In some embodiments, Z is iodine and Y is bromine. Some non-limiting examples include MAPb(I.sub.0.3Br.sub.0.7).sub.3, MAPb(I.sub.0.9Br.sub.0.1).sub.3, MAPb(I.sub.0.5Br.sub.0.5).sub.3, MAPb(I.sub.0.7Br.sub.0.3).sub.3, and MAPb(I.sub.0.1Br.sub.0.9).sub.3. As with other perovskites, the bandgap of these materials is tunable by composition. As the amount of Br is increased in these materials, the bandgap of the material is increased.
(40) Other non-limiting example perovskite materials include MAPbZY.sub.2 materials, where Z is a first halogen and Y is a second halogen, such as CH.sub.3NH.sub.3PbIBr.sub.2, CH.sub.3NH.sub.3PbBrCl.sub.2, CH.sub.3NH.sub.3PbICl.sub.2, or CH.sub.3NH.sub.3PbBrI.sub.2. Other non-limiting example perovskite materials include perovskites that comprise tin instead of lead, such as CH.sub.3NH.sub.3SnICl.sub.2 or CH.sub.3NH.sub.3SnIBr.sub.2.
(41) MAPbX.sub.3 materials are especially advantageous, providing benefits such as ease of film processing, bandgap tunability (in the range of from about 1.5 eV to about 2.3 eV), high absorption coefficient, low exciton binding energy, high charge carrier mobility, and a long carrier life time. The presence of an MAPbX.sub.3 interface layer (i.e., a hole transport layer disposed between an absorber layer and a back contact) reduces recombination current density and reverse saturation current density.
(42) Perovskite materials are inexpensive and require low energy to make Thin film fabrication of perovskites consumes less time, and the process is easier, compared to the fabrication of ZnTe. Large scale fabrication is straight-forward. High quality perovskite films are easily fabricated. The organo halide perovskites in particular, such as methylammonium lead iodide (CH.sub.3NH.sub.3PbI.sub.3 or MAPbI.sub.3) as an example, possess several outstanding optoelectronic properties that make them ideal for photovoltaic (PV) applications. Perovskite-based solar cells are now comparable to other previously existing high efficient technologies, at least at the lab scale. MAPbX.sub.3 thin films are easily synthesized in a solution-based method and are easily deposited at low annealing temperature, making them suitable for thin film photovoltaic manufacturing processes.
(43) Perovskite materials of the formula ABX.sub.3 can be prepared by dissolving BX.sub.2 and AX in a solvent to form dissolved ABX.sub.3, and then heating the mixture in the solvent to a temperature so that the ABX.sub.3 structure forms, where the temperature corresponds to the inverse temperature solubility for dissolved ABX.sub.3. This can be applied in the thin film context by creating a halide perovskite precursor solution composed of, for example, methylammonium iodide (MAI) and lead iodide (PbI.sub.2) in a suitable solvent, coating the halide perovskite precursor solution onto the desired substrate (such as a CdTe semiconductor layer), such as via a spin-coating process, and annealing the coated substrate to form a film of MAPbI.sub.3 thereon. The halide perovskite precursor solution may further include lead bromide, which results in incorporating bromine into the resulting perovskite (i.e., forming a ABZ.sub.yX.sub.3-y perovskite) and thereby tuning the electronic properties of the perovskite. In general, the halide perovskite precursor solution may contain any combination of halides that results, after a heating and optional annealing process, in the formation of a perovskite. Suitable solvents for such a halide perovskite precursor solution include anhydrous dimethylformamide (DMF) dimethyl sulfoxide (DMSO), anhydrous isopropanol (IPA), and mixtures thereof. Optionally, chlorobenzene may be added during the coating process. The annealing step can conducted at a temperature ranging from about 75° C. to about 150° C., or preferably about 100° C., but is not strictly necessary.
(44) For clarity, it is noted that even though the perovskite is used to create a hole transport layer, the combination of the perovskite material and a conductive metal may together be referred to as a back contact or a back contact structure. For CdS/CdTe solar cells, conventional back contacts are commonly made with Cu/Au or Cu/graphite. Copper introduced at the back contact diffuses atomically to the CdS/CdTe junction, resulting in shunting at the n-p junction and doping of the CdTe layer p-type. The CH.sub.3NH.sub.3PbI.sub.3/Au interface is not energetically favorable for efficient transport of photo-generated holes in the back contact metal due to the mismatch of work functions between the two layers. Therefore, conventional perovskite-based solar cells use a different hole transfer layer, such as a Spiro-MeOTAD layer, to increase the performance of the devices. However, in accordance with the present disclosure, a perovskite hole transport layer can be used in a CdTe-based photovoltaic device without an additional hole transport layer. For example,
(45) Based on variations in the halide anion, cations, and with metal and related dopant atoms, the perovskite materials are substantially tunable. This means that by designing specific alloys, which may have unique crystalline structures, the electronic properties of the perovskite materials used in a hole transport layer on CdTe, or indeed on a wide range of other light-absorbing materials, can be tuned to optimize performance based on properties such as the valence band and conduction band locations relative to vacuum, the desired doping density, and the work function of the perovskite-based layer. As one non-limiting example, bromine can be introduced into the perovskite material to adjust the band gap as desired. Thus, the perovskite material can be, for example, MAPbBr.sub.yI.sub.3-y, where y ranges from 0 to 1.
(46) Though the present disclosure is not limited to photovoltaic devices, photovoltaic devices are described for exemplary purposes. Referring now to
(47) The photovoltaic device 100 depicted in
(48) The CdS/CdTe layers 130, 140 may be grown by any suitable method, such as RF magnetron sputtering. As a non-limiting example, a CdS film 130 can be sputtered onto a TC layer 120 deposited on a soda lime glass substrate, on top of which CdTe 140 may be deposited by any suitable method, such as closed spaced sublimation (CSS). Independent of the deposition method, following the CdTe deposition, a CdCl.sub.2 treatment is generally carried out, for example by dipping the CdTe layer 140 in a solution of CdCl.sub.2-methanol and subsequently annealing at 378° C. in dry air to advance grain growth, release interfacial strain, and facilitate sulfur and tellurium mixing at the CdS/CdTe interface 135.
(49) Following CdS/CdTe deposition, a layer of copper 150 is deposited, followed by a heating step to drive copper diffusion. For clarity, though
(50) In another aspect, provided herein is a perovskite-based photovoltaic device that includes an electron transport layer. In the device structure of conventional perovskite solar cells, a perovskite thin film interfaces with an electron contact layer (such as TiO.sub.2 or PCBM) coated either on a transparent cathode (FTO) or on a metal cathode, depending on whether the device has an n-i-p or p-i-n structure. In accordance with the present disclosure, a CdTe layer can be used as an electron transport layer in a perovskite-based solar cell. Referring now to
(51) It is understood that the photovoltaic devices of the present disclosure may further include various additional layers or coatings known in the art such as buffer layers, barrier layers, and anti-reflective coatings. Additionally, the photovoltaic devices may be multi-junction or tandem photovoltaic devices, where two or more sub-cells are connected on top of each other. Suitable tandem photovoltaic devices include those having a second type of absorber material in the second sub-cell. For example, a first sub-cell may include a CdTe absorber layer, and a second subcell may include a CdXTe absorber layer, where X is Zn, Mg or another metal. Furthermore, it is understood that various layers or process steps may be optional. For example, CdTe-based photovoltaic devices may be made without copper, where the hole transport layer is deposited directly on the CdTe layer, and although such embodiments may not be optimal, they are nonetheless encompassed within the present disclosure.
(52) In another aspect, provided herein is a method of forming a diode. The formation of a Te-rich surface on a CdTe absorber layer is beneficial to the formation of a low barrier contact at the back junction in CdTe-based optoelectronic devices. Regardless of the CdTe fabrication method, various processes are used to form Te-rich surfaces. In accordance with the present disclosure, a CdTe surface may be contacted with an organo halide solution, composed of at least one organo halide in a solvent, to create a Te-rich surface, provided that an organic cation in the organo halide solution is capable of forming a nanocluster or low dimensional soluble structure with cadmium, such as a cadmium perovskite, in solution. Such cations include, but are not limited to, the methylammonium cation and the formamidinium cation. Suitable organo halides include, but are not limited to, methylammonium iodide (MAI, CH.sub.3NH.sub.3I), formamidinium iodide (FAI, CH.sub.5IN.sub.2), methylammonium bromide (MABr, CH.sub.3NH.sub.3Br), methylammonium fluoride (MAF, CH.sub.3NH.sub.3F), formamidinium bromide (FABr, CH.sub.5BrN.sub.2), formamidinium fluoride (FAF, CH.sub.5FN.sub.2), methylammonium chloride (MACl, CH.sub.3NH.sub.3Cl), formamidinium chloride (FACl, CH.sub.5ClN.sub.2), ethylammonium iodide (EAI, C.sub.2H.sub.8IN), ethylammonium chloride (EACl, C.sub.2H.sub.8ClN), ethylammonium bromide (EABr, C.sub.2H.sub.8BrN), ethylammonium fluoride (EAF, C.sub.2H.sub.8FN), propylammonium chloride (PACl, C.sub.3H.sub.10ClN), propylammonium bromide (PABr, C.sub.3H.sub.10BrN), propylammonium iodide (PAI, C.sub.3H.sub.10IN), propylammonium fluoride (PAF, C.sub.3H.sub.10FN), and combinations thereof. Suitable solvents for the organo halide solution include, but are not limited to, anhydrous dimethylformamide (DMF), dimethyl sulfoxide (DMSO), anhydrous isopropanol (IPA), or mixtures thereof. The organo halide may be present in the organo halide solution at a concentration ranging from about 10 mM to about 1M, or from about 100 mM to about 700 mM, or from about 200 mM to about 500 mM.
(53) It has been found that by contacting a CdTe surface with a suitable organo halide solution, cadmium is selectively removed from the CdTe by complexation with an organic cation in the organo halide solution. This can be accomplished with contacting times from as short as about 5 seconds. For example, when MAI is used, complexes of MA.sub.2CdI.sub.4 form in the solution, selectively removing Cd from the CdTe and thereby forming a Te-rich surface or even a layer of Te on the CdTe surface. The mechanism by which this happens is illustrated in
(54) To treat a CdTe surface, the CdTe surface may be contacted with the organo halide solution for a period of time, such as from about 5 seconds to about 5 minutes, or from about 10 seconds to about 90 seconds. The contacting may be through any of a number of methods. As one non-limiting example, the organo halide solution may be spin-coated on the CdTe surface at room temperature. Optionally, chlorobenzene may be deposited on the spinning sample during the coating. Alternatively, as another non-limiting example, the CdTe surface may be dipped or covered in the organo halide solution, such as a solution of 250 mM MAI in anhydrous IPA.
(55) Regardless of the method of contacting the CdTe surface with the organo halide solution, the treated CdTe surface may then be heated, such as a through an annealing process at about 150° C. It has been found that an advantageous microstructure is grown on the CdTe surface following heating to at least 100° C. However, this heating step is not necessary; it is possible, and entirely encompassed within the present disclosure, to deposit a back contact layer or other layer onto the treated surface without first heating it.
(56) Prior to forming the back contact, the treated CdTe surface may be cleaned by rinsing with a suitable solvent, such as with methanol or isopropanol, to remove excess organo halide solution and complexed cadmium, leaving behind a Te-rich surface. In some embodiments, as shown in
(57) Referring now to
(58) Creating a low-barrier, ohmic back contact to CdTe often involves addressing both the high work function and the low resistivity of the thin film. Standard back contact preparation often introduces copper, as a thin evaporated layer or as a CuCl.sub.2 solution deposition, followed by thermally-assisted diffusion to create a low-resistivity Cu.sub.xTe phase. It is known that Cu diffuses readily, and over time reaches the CdS/CdTe interface, reducing the operating voltage of the device. Copper diffusion therefore serves as a critical pathway to degradation, influencing device performance over the life of a PV system—ultimately degrading the economic performance of the technology. Alleviating the degradation associated with Cu diffusion has advantages for CdTe-based photovoltaic systems. Without wishing to be bound by theory, it is believed that by optimizing the CdTe treatment process described herein, the amount of Cu needed may be minimized.
EXAMPLES
Example I
(59) This Example describes the application of methylammonium lead halide perovskite (CH.sub.3NH.sub.3PbBr.sub.yI.sub.3-y, MAPbBr.sub.yI.sub.3-y) films as hole transport layers in CdTe thin film solar cells.
(60) Experimental Methods
(61) Window, cadmium sulfide (CdS), and absorber, cadmium telluride (CdTe), layers were deposited by a vapor assisted transfer mechanism. The device structure of CdS/CdTe solar cells used in this Example is depicted in
(62) For both types of back contacts, the cell areas (0.85 cm.sup.2) were defined by laser scribing. Current density-voltage measurements were performed in the dark and light at 1 sun AM1.5G illumination. External quantum efficiency (EQE) measurements were used to confirm J.sub.SC values.
(63) A single-step deposition method was used to fabricate methylammonium lead halide perovskite (CH.sub.3NH.sub.3PbBr.sub.yI.sub.3-y, MAPbBr.sub.yI.sub.3-y) films on the CdTe layer. Precursor solutions for the perovskite fabrication were made by dissolving 0.8 M methylammonium iodide (MAI), and different concentrations of lead iodide (PbI.sub.2) and lead bromide (PbBr.sub.2) (the Pb concentration was set to 0.9 M) in a mixed solution of anhydrous dimethylformamide (DMF) and dimethyl sulfoxide (DMSO) (4:1 volume ratio). The precursor solution was spin coated on the CdTe layer at 1000 rpm for 10 s and 4000 rpm for 30 s at room temperature (˜20° C.). During the second step, 100 μL of chlorobenzene was dropped on the spinning sample 15 s prior to the end. Then, the samples were annealed at 100° C. for 30 min to form MAPbBr.sub.yI.sub.3-y. The value of y was varied from 0.1 to 0.7, and MAPbBr.sub.yI.sub.3-y is denoted as PK, PK1, PK2, and PK3 for y=0.1, 0.3, 0.5, and 0.7, respectively.
(64) A comparative device was also made with a Spiro-MeOTAD layer, which is a conventional hole transfer layer, as shown in
(65) Results and Discussion
(66)
(67) The MAPbI.sub.3 layer was also deposited onto the CdS/CdTe layer stack without the application of Cu.
(68) Current density voltage (J-V) curves for the best device using each of the two back contact designs are shown in
(69) From the J-V curves shown in
(70) Since the electron affinity of MAPbI.sub.3 is ˜4.1 eV and the band gap is 1.55 eV, its work function closely matches with the work function of Au. This creates a large valence band offset between MAPbI.sub.3 and CdTe, and generates a barrier to the photo-generated holes to reach the back contact metal. The band gap of MAPbI.sub.3 can be tuned in the range of 1.55 to 2.3 eV by introducing Br to the formation of MAPbBr.sub.yI.sub.3-y. When the band gap increases, the top of the valence band shifts to higher energy and minimizes the valence band offset with the CdTe, creating a barrier-free interface. Bromine was incorporated into the perovskite layer to demonstrate the tunable band gap of the MAPbX.sub.3 material. Results at various values of y are shown in
Example II
(71) A tellurium-rich surface on a CdTe layer is often employed to lower the back barrier effect and increasing the V.sub.OC and FF in the devices. In the process of the application of perovskite thin films on the CdTe surface, it was determined that a halide perovskite precursor solution, such as the non-toxic methylammonium lead iodide (MAI), can be used as an efficient surface treatment material for a CdTe surface for the formation of Te-rich surface. In this Example, the non-toxic methylammonium iodide (MAI) is shown to efficiently treat the CdTe surface. The J-V characteristics analysis indicates a reduction in the Shottky barrier at the back contact due to the surface treatment and selective removal of Cd by complexation. As a result, devices constructed with the MAI-treated CdTe absorbers exhibited higher photovoltaic parameters of open circuit voltage (V.sub.OC) and fill factor (FF) relative to similar devices prepared without organo halide treatment. The treatment time of 40 s showed the best power conversion efficiency (PCE) of 13.7% while without treating the standard device efficiency was 13.2%.
(72) Creating an efficient and stable back contact is important to achieve high efficiency with long-term stability in CdTe solar cells. Since CdTe has a high electron affinity, a high work function metal is required to form a low resistance ohmic contact; however, no metals have a work function high enough to form an Ohmic contact with p-type CdTe. Therefore, the metal/CdTe junction results in a Schottky barrier. This increases the contact resistance and causes lower device performance A common approach to overcome this problem is to use a thin intermediate degenerated semiconductor layer that increases the conductivity and forms a tunneling barrier between the CdTe and metal interface. Cu.sub.xTe, the most used degenerated semiconductor, is formed by depositing a thin Cu layer (˜3 nm) on the CdTe surface and annealing the sample to induce intermixing. To improve the Cu.sub.xTe tunnel junction, a Te-rich surface on the CdTe layer is often employed. Wet-chemical etching processes, such as bromine-methanol etch (BrMeOH etch)—using a diluted solution of bromine in methanol—and nitric-phosphoric etch (NP etch)—using a mixture of nitric and phosphoric acid in water—and dry etching in Ar plasma are the commonly used surface etching techniques in CdTe solar cell fabrication. In contrast, deposition of a Te layer using close space sublimation (CSS) and chemical bath deposition have also been used to form a Te-rich surface on the CdTe absorber.
(73) In this Example, a wet-chemical treatment process was used to form a Te-rich surface using methylammonium iodide (MAI) solutions. Facile preparation, less toxicity, and high controllability are the main advantages of this process. MAI in isopropanol (IPA) solutions were used to treat the CdTe surface and the effect of treatment time on the surface morphology, structure, and device performance were investigated. Current density-voltage (J-V) characteristics showed a reduction in the Shottky barrier at the back contact of CdTe solar cells with the MAI treatment. This reduction improved the photovoltaic device parameters of open circuit voltage (V.sub.OC) and fill factor (FF), resulting in higher PCE (13.7%) relative to standard devices prepared without treatment (13.2%).
(74) Treating the CdTe Layer
(75) CdS and CdTe deposited onto fluorine-doped SnO.sub.2 glass substrates using a commercial vapor transport were used to study the effect of MAI treatment. CdCl.sub.2 was deposited on the CdTe film and annealed at 387° C. in dry air environment for 30 min to activate the device, followed by thorough rinsing with methanol to remove excess CdCl.sub.2. Then, the CdTe surface was covered with 500 μL of 250 mM MAI in anhydrous IPA. After letting the solution sit on the CdTe layer for various treatment times of 20 s, 40 s, 60 s, and 80 s, the solution was removed by spinning the sample at 4000 rpm for 20 s. The treated samples were heated to 150° C. for 5 min and the surface was cleaned using methanol to remove excess MAI.
(76) Solar Cell Preparation
(77) After treating the CdTe surface, 3 nm of Cu and 30 nm of Au were deposited as the back contact using thermal evaporation without breaking vacuum. The samples were then annealed at 150° C. for 45 min to form the Cu.sub.xTe layer and back contact. Individual cells were scribed to 3 mm×3 mm. The active area of the fabricated solar cells was 0.084 cm.sup.2.
(78) XRD Spectra
(79) XRD was used to investigate the effect MAI treatment has on the surface stoichiometry. The XRD spectra (
(80) Variation of the Surface Morphology
(81) To examine the impact of MAI treatment on the morphology of the CdTe surface, SEM images (
(82) The surface after the CdCl.sub.2 treatment appears rougher than the as-deposited CdTe. Small grains which are near large grains can melt and re-crystalize during the CdCl.sub.2 treatment, resulting in increased surface roughness. The morphology of the CdTe surface was dramatically changed with the MAI treatment.
(83) Device Performances
(84) Complete devices were fabricated to study the effect of MAI treatment on the device performances. Table 3 (
(85) To better understand the effect of the treatment on the back contact barrier, the derivative dV/dJ was plotted against (J+JSC).sup.−1 using the obtained J-V light curves (
(86) Conclusion
(87) This Example demonstrates that the non-toxic methylammonium iodide (MAI) can treat the CdTe surface to form a low resistive Te-rich surface. The MAI treatment process reduces the Shottky barrier at the back contact, resulting in improved V.sub.OC and FF in CdTe solar cells. Short treatment times are sufficient for good photovoltaic improvements. Both 20 s and 40 s treatment times showed similar average PCEs, but the treatment time of 40 s obtained the highest device efficiency of 13.7%, while the champion device efficiency of the standard sample without treatment was 13.1%.
Example III
(88) CdTe samples were treated as described above in Example II, only with FAI instead of MAI. The samples were FAI-treated and then annealed for 5 minutes at 150° C. in an ambient environment.
Example IV
(89) Perovskite hole transport layers of varying composition were inserted into CdS/CdTe cells, and the bandgap of the perovskite hole transport layers was tuned by composition.
(90) Photovoltaic devices having CdS/CdTe/MAPb(Br.sub.0.1I.sub.0.9).sub.3/Au structures were made.
(91)
(92) Hysteresis was measured in J-V for perovskite back-contacted cells. Perovskite solar cells display anomalous J-V hysteresis phenomenon with the possible reasons of ferroelectricity, ion migration, and unbalance charge collection rates. For the J-V measurement tests, CdTe solar cells with Cu/Au and Cu/MAPb.sub.3I/Au scanned forward and reverse at 6 V/s. Significant hysteresis was not observed in perovskite HTL CdTe solar cells. (
Example V
(93) CdTe was treated with varying concentrations of MAI, and it was observed that MAI treatment of CdTe forms a Te layer.
(94)
MAI(s)+CdTe(s)MA.sub.2CdI.sub.4(s)+Te(s)
(95) The process by which this happens is further illustrated in
(96) Photovoltaic devices were made with or without an MAI CdTe treatment followed by fabrication of either an Au back contact or an ITO back contact. 2 nm of Cu (optimized for Au metallization) was diffused into the CdTe. For the ITO back contact, 125 nm of ITO was sputtered from a 3″ target at room temperature.
(97) While the devices, layer stacks, and methods have been described with reference to various embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the essential scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed herein contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims.