Squeezing-Roll Granulator, Granulating System Comprising Same, And Use Of The Squeezing-Roll Granulator
20170320031 · 2017-11-09
Inventors
Cpc classification
B29C48/304
PERFORMING OPERATIONS; TRANSPORTING
B29C48/335
PERFORMING OPERATIONS; TRANSPORTING
B29B9/12
PERFORMING OPERATIONS; TRANSPORTING
B29C2948/92933
PERFORMING OPERATIONS; TRANSPORTING
B29C2948/92428
PERFORMING OPERATIONS; TRANSPORTING
B01J2/22
PERFORMING OPERATIONS; TRANSPORTING
B29C48/21
PERFORMING OPERATIONS; TRANSPORTING
B29B9/06
PERFORMING OPERATIONS; TRANSPORTING
B29B2009/163
PERFORMING OPERATIONS; TRANSPORTING
B29C48/92
PERFORMING OPERATIONS; TRANSPORTING
B29K2091/00
PERFORMING OPERATIONS; TRANSPORTING
B29C2948/92876
PERFORMING OPERATIONS; TRANSPORTING
B29C48/0011
PERFORMING OPERATIONS; TRANSPORTING
B29C2948/92971
PERFORMING OPERATIONS; TRANSPORTING
B29C48/16
PERFORMING OPERATIONS; TRANSPORTING
B29C48/919
PERFORMING OPERATIONS; TRANSPORTING
B29C2948/92923
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J2/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A squeezing roller granulator that has a squeezing roller pair composed of a toothed pressure roller and a toothed squeezing roller. The teeth of the pressure roller and the squeezing roller have tooth flanks that are situated between a tooth root region and a tooth tip region. The tooth root region has an outer diameter that is smaller than the outer diameter of the tooth tip region, and the tooth tip region of at least one of the rollers of the squeezing roller pair has three squeezing zones including a middle squeezing zone, which define different distances between the tooth tip regions with a minimum distance in the region of the middle squeezing zone, and the contour of the tooth flanks and the tooth root region of the rollers of the squeezing roller pair defines a maximum cross-section of granulate cushions to be formed.
Claims
1. A squeezing roller granulator comprising a squeezing roller pair including a toothed pressure roller and a toothed squeezing roller, in which teeth of the toothed pressure roller and the toothed squeezing roller have tooth flanks that are situated between a tooth root region and a tooth tip region; the tooth root region has an outer diameter that is smaller than an outer diameter of the tooth tip region; the tooth tip region of at least one of the rollers of the squeezing roller pair has three squeezing zones including a middle squeezing zone, which define different distances between the tooth tip regions with a minimum distance in the middle squeezing zone; and a contour of the tooth flanks- and the tooth root region of the rollers of the squeezing roller pair defines a maximum cross-section of granulate cushions to be formed.
2. The squeezing roller granulator according to claim 1, wherein: the tooth root region extends from an end of a falling tooth flank to a beginning of a rising tooth flank and the tooth tip region extends from an end of a rising tooth flank to a beginning of a falling tooth flank; the three squeezing zones of the tooth tip region have an incoming squeezing zone that is situated toward an infeed side, an outgoing squeezing zone that is situated toward an outflow side, and the middle squeezing zone, which is situated between the incoming and outgoing squeezing zones; the incoming and outgoing squeezing zones of the teeth are delimited by the tooth flanks; the incoming squeezing zone defines a distance from the toothed pressure roller that decreases toward the middle squeezing zone; and the outgoing squeezing zone defines a distance between the rollers of the squeezing roller pair that increases leading away from the middle squeezing zone.
3. The squeezing roller granulator according to claim 2, wherein only one of the two rollers of the squeezing roller pair has the three squeezing zones in the tooth tip region, whereas the other one of the two rollers of the squeezing roller pair has a smooth, cylindrically rounded tooth tip region.
4. The squeezing roller granulator according to claim 2, wherein the two rollers of the squeezing roller pair have the three squeezing zones in their tooth tip regions.
5. The squeezing roller granulator according to claim 1 further comprising: a synchronizing device which synchronizes rotation of the squeezing roller pair so that the tooth tip regions are situated opposite one another during a squeezing procedure.
6. The squeezing roller granulator according to claim 1 further comprising a feeder device for feeding a covering tube with coextruded filler, and the granulate cushions to be formed contain portions of the filler, which are enclosed by an outer covering composed of the material of the covering tube.
7. The squeezing roller granulator according to claim 1 wherein an incoming squeezing zone is embodied to produce an incoming sealing seam of the granulate cushions; an outgoing squeezing zone is embodied to produce an outgoing sealing seam of the granulate cushions; and the middle squeezing zone is embodied to produce an intended breaking point profile between the granulate cushions.
8. The squeezing roller granulator according to claim 1 wherein the middle squeezing zone of the tooth tip region has a flattened region or step serving as an intended breaking point profile or a rib cross-section that protrudes beyond an incoming squeezing zone and an outgoing squeezing zone.
9. The squeezing roller granulator according to claim 2 wherein the outgoing squeezing zone is longer than the incoming squeezing zone.
10. The squeezing roller granulator according to claim 1 wherein the toothed squeezing roller and the toothed pressure roller have a metal alloy and the tooth tip regions of the toothed pressure roller and the toothed squeezing roller have wear-resistant surfaces.
11. The squeezing roller granulator according to claim 3 wherein the covering tube contains thermoplastic plastics from the group consisting of polyamide, polypropylene, low-density polyethylene, copolymer or ethylene-vinyl alcohol copolymer, ethylene-vinyl acetate copolymer and mixed products thereof with percentages of polyolefin waxes, polyethylene waxes, polypropylene waxes, or fatty acid derivatives.
12. The squeezing roller granulator according to claim 1 wherein both rollers of the squeezing roller pair have a helical gearing with helical gearing angle α between
arctan πD/nB≦α≦5 arctan πD/nB, where D is the outer diameter of the rollers, B is the width of the rollers, and n is the number of teeth distributed over the outer circumference of the rollers.
13. The squeezing roller granulator according to claim 1 wherein a granulate cushion has a length l of
I≦πD/n, where n is the number of teeth distributed over the outer circumference of the squeezing roller and D is the outer diameter of the squeezing roller, and has a width b of
b≦B/N, where B is the width of the squeezing roller and N is the number of parallel covering tubes with coextruded filler that are supplied to the squeezing roller, such that
N≦2B/πd, where d is the outer diameter of the covering tube.
14. A squeezing roller granulator according to claim 1 further comprising a granulation system having: an extrusion device for coextruding fillers contained in covering tubes into plastic strands; a feeder device for supplying the plastic strands to the squeezing roller pair composed of the toothed pressure roller and the toothed squeezing roller; a collecting device for collecting the plastic strands that have been portioned by the squeezing roller pair into granulate cushions, which are composed of an outer covering and a coextruded filler; and a control and regulating device which coordinates a drive unit of the squeezing roller with an extrusion speed of the plastic strands; and a synchronizing device synchronizes the rotation of the squeezing roller pair so that the tooth tip regions are situated opposite one another during a squeezing procedure.
15. The squeezing roller granulator according to claim 1 which is configured to produce granulate cushions with powdered, liquid, highly viscous, or plastically deformable fillers.
16. The squeezing roller granulator according to claim 1 is configured to portioning pharmaceutical, medicinal, cosmetic, adhesive, or sterile-packed fillers into granulate cushions with an outer covering.
17. The squeezing roller granulator according to claim 10 wherein the squeezing roller and the pressure roller have a metal alloy and the tooth tip regions of the pressure roller and the squeezing roller have hardened surfaces.
18. The squeezing roller granulator according to claim 10 wherein the squeezing roller and the pressure roller have a metal alloy and the tooth tip regions of the pressure roller and the squeezing roller have surfaces with hard metal coatings or ceramic coatings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The invention will be described in greater detail below in conjunction with embodiments that are explained by way of example.
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF THE INVENTION
[0044]
[0045] The squeezing granulator 1 essentially has a pressure roller 2 and a toothed squeezing roller 3, which is driven by a drive unit 31. The squeezing roller 3 rolls with its teeth 4 on a surface 36 of the pressure roller 2 so that by forming a minimum distance a, granulate cushions 12 composed of a covering tube 18 are portioned with a coextruded filler 19.
[0046] The filled granulate cushions 12 are supplied by a collecting device 29 to a drying device 34, from which the dried and filled granulate cushions 12 are dispensed in the direction of arrow A and the moisture-laden air is conveyed out in the direction of arrow B in the manner of a cyclone liquid separator.
[0047] In the feeder device 17, a temperature adjusting device 32 is situated on the supply path 35 and makes it possible to adjust the temperature of the covering tube 18 by means of a water bath 33 through which the plastic strand 28 is conveyed. The temperature, which the covering tube 18 composed of a thermoplastic material should assume, is used to produce a welded seam in a nip between a tooth tip region 8 of the squeezing roller 3 and the surface 36 of the pressure roller 2. The tooth tip region 8 has a middle squeezing zone, which has a minimum distance a from the pressure roller 2 and is embodied in such a way that in the middle squeezing zone, an intended breaking point profile is formed between media-tight welded seams of the covering tube 18 so that it is possible to detach the granulate cushions 12 that are produced from an outer covering and a filler.
[0048] The temperature adjusting device 32 for adjusting the temperature of the water bath 33 has a heat exchanger 37, which supplies the necessary cooling or heating energy in order to adjust the temperature of the water bath 33; a pump 38 driven by a motor 39 maintains the circulation between the water bath 33 and the heat exchanger 37.
[0049] In order to supply the extrusion device 27 with the material for the covering tube 18, the extrusion device has an inlet E.sub.1, while the filler material is supplied via the inlet E.sub.2 of the extrusion device 27. The outlet of the extrusion device 27 is provided with a coextrusion nozzle 40, which has an annular gap 41 for extruding a covering tube 18. The filler material 19 can be coextruded in the center 42 of the coextrusion nozzle 40. Such a filler material can be supplied in powdered, liquid, or molten form to the coextrusion nozzle 40 via the inlet E.sub.2. Preferably, a molten adhesive is coextruded as the filler material 19.
[0050] The granulation system 100 shown in
[0051] The temperature-adjusting water can also be supplied via supply lines, not shown, to the squeezing roller 3 in order to control the temperature of the squeezing roller and via a water outlet 43 of the squeezing granulator 1, can be conveyed back into the temperature-adjusting water circuit via the return line 44.
[0052] Instead of the collecting device 29 shown here for the granulate cushions 12 that are supplied by the collecting device 29 to the drying device, the granulate cushions 12 can also be guided in a system of tubes with a flow of water to a water separator, not shown, and then to the drying device 34 shown here.
[0053]
[0054] In addition, the upper housing half 45 has a pressing mechanism 47 with which—in the closed state of the housing—the squeezing roller 3 can be varied relative to the pressure roller 2 by changing a minimum distance a or by changing a contact pressure between the cylindrical surface 36 of the pressure roller 2 and the tooth tip regions 8 of the squeezing roller 3 by means of a hydraulic or pneumatic cylinder 48. By means of the pressing mechanism 47, the squeezing regions and their possible squeezing thickness can be adapted to the respective material of the covering tube for an optimal production of sealing seams and intended breaking point profiles. Instead of the hydraulic or pneumatic cylinder 48, an electromechanical actuator can also be used.
[0055] The axes 49 and 51 of the pressure roller 2 and squeezing roller 3 are supported in an axially parallel fashion in the housing halves 45 and 46. The squeezing roller 3 has teeth 4 that have a tooth root region 7 and a tooth tip region 8. The tooth tip region 8 has three squeezing zones 9, 10 and 11, as shown in detail in the rest of the figures. The squeezing zones 9, 10 and 11 have an incoming squeezing zone 9, a middle squeezing zone 10, and an outgoing squeezing zone 11. The middle squeezing zone 10 is situated between the incoming squeezing zone 9 and the outgoing squeezing zone 11 and defines the minimum distance a between the squeezing roller 3 and the pressure roller 2 with a static pressing mechanism 47. This minimum distance depends on the corresponding contact pressure between the middle squeezing zone 10 and the cylindrical surface of the pressure roller, the processing temperature, and the material properties such as material thickness and plasticity at the processing temperature.
[0056] This cross-section through the squeezing granulator 1 also shows a collecting hopper of the collecting device 29, which conveys the granulate cushions shown in
[0057]
[0058] In this exemplary embodiment, an exact synchronization of the rotation of the rollers 2 and 3 is achieved by means of a synchronizing device 61 that has a first synchronizing gear 62 that rotates together with the roller axis 49 of roller 2 and a second synchronizing gear 63 that rotates together with the roller axis 51 of roller 3 and the synchronizing gears 62 and 63 are dimensioned and positioned so that they mesh with each other.
[0059] If the minimum distance a of the rollers from each other were to be changed, then in the schematic depiction in
[0060]
[0061] The beveled incoming edges 21 and outgoing edges 22 provide for a gentle squeezing welding of the covering tube during the portioning thereof. Between the incoming squeezing zone 9 and outgoing squeezing zone 11, there is a middle squeezing zone 10 whose flattened region 23 defines a minimum distance from the pressure roller throughout the entire region of the middle squeezing zone 10. The incoming squeezing zone 9 is embodied so that it extends from the incoming edge 21 to the middle squeezing zone 10 so that the distance from the pressure roller gradually decreases. This is achieved in that in this embodiment of the invention, the rising angle β.sub.e of the incoming edge 21 until the middle squeezing zone 10 is between 2° and 8°, preferably between 3° and 5°, for the incoming squeezing zone 9. In analogous fashion, starting from the middle squeezing zone 10, the distance from the pressure roller increases in the outgoing squeezing zone 11, for which in this embodiment, the same value is provided for the falling angle β.sub.a, in this case β.sub.a=β.sub.e, but this is not absolutely necessary.
[0062] During the portioning of the covering tube with coextruded filler, the middle squeezing zone 10 with its minimum distance a from the pressure roller constitutes a filler-free intended breaking point profile, which can be fractions of a millimeter or several millimeters thick, depending on the adjustment of the pressing mechanism 47, which is shown in
[0063]
[0064] With the center line 54 of the tooth tip region 8, the tooth flanks form a flank angle ε, which can be between 10° and 35°, preferably between 15° and 25°. The contour of the tooth root region 7 with the contour of the rising and falling tooth flanks 5 and 6, respectively, in cooperation with the cylindrical surface of the pressure roller, constitutes the maximum possible cross-section of a granulate cushion that the squeezing granulator can produce from an outer covering that is filled with a filler material.
[0065] The middle squeezing zone 10, which in this embodiment shown in
[0066]
[0067] The difference from the embodiment according to
[0068]
[0069] Preferably then, the contours of the corresponding zones of the mating roller (not shown here) would then be reciprocally embodied in a correspondingly modified fashion.
[0070]
[0071]
[0072] The nip that is formed by a minimum distance a between the tooth tip region of the pressure roller 2 and the tooth tip region of the squeezing roller 3, as shown in
[0073] As shown in
[0074] In
[0075] In the phase shown in
[0076] Since the width of the granulate cushions 12 is less than the width B of the squeezing roller pair 60, as shown in
[0077] Although at least exemplary embodiments have been demonstrated in the above description, various changes and modifications can be carried out. The embodiments mentioned are only examples and are not provided to restrict the scope of validity, the applicability, or the configuration of the squeezing roller granulator in any way. Instead, the above description provides the person skilled in the art with a plan for implementing at least one exemplary embodiment of the squeezing roller granulator; numerous changes in the function and design of the squeezing roller granulator can be made in components of the squeezing roller granulator described in the exemplary embodiments without departing from the scope of protection of the attached claims and their legal equivalents.
REFERENCE NUMERAL LIST
[0078] 1 squeezing granulator [0079] 2 pressure roller [0080] 3 toothed squeezing roller [0081] 4 teeth [0082] 5 tooth flank (falling) [0083] 6 tooth flank (rising) [0084] 7, 7′, 7″ tooth root region [0085] 8, 8′, 8″ tooth tip region [0086] 9 incoming squeezing zone [0087] 10 middle squeezing zone [0088] 11 outgoing squeezing zone [0089] 12 granulate cushion [0090] 13 end of a falling tooth flank [0091] 14 beginning of a rising tooth flank [0092] 15 end of a rising tooth flank [0093] 16 beginning of a falling tooth flank [0094] 17 feeder device [0095] 18 covering tube [0096] 19 filler [0097] 21 incoming edge with bevel [0098] 22 outgoing edge with bevel [0099] 23 flattened region [0100] 24 step [0101] 25 rib cross-section [0102] 26 helical gearing [0103] 27 extrusion device [0104] 28 plastic strand [0105] 29 collecting device [0106] 30 control and regulating unit [0107] 31 drive unit of the squeezing roller [0108] 32 temperature adjusting device [0109] 33 water bath [0110] 34 drying device [0111] 35 supply path [0112] 36 cylindrical surface [0113] 37 heat exchanger [0114] 38 pump [0115] 39 motor [0116] 40 coextrusion nozzle [0117] 41 annular gap of the coextrusion nozzle [0118] 42 center of the coextrusion nozzle [0119] 43 water outlet [0120] 44 return line [0121] 45 upper housing half [0122] 46 lower housing half [0123] 47 pressing mechanism [0124] 48 hydraulic or pneumatic cylinder [0125] 49 axis of the pressure roller [0126] 51 axis of the squeezing roller [0127] 52 water jet nozzle [0128] 53 ceramic coating [0129] 54 center line [0130] 55, 55′ incoming squeezing seam of a granulate cushion [0131] 56, 56′ end squeezing seam of a granulate cushion [0132] 60 squeezing roller pair [0133] 61 synchronizing device [0134] 62 synchronizing gear [0135] 63 synchronizing gear [0136] 100 granulation system [0137] α helix angle or helical gearing angle [0138] β rising angle [0139] φ bevel angle [0140] ε flank angle [0141] a minimum distance from the pressure roller [0142] B width of the squeezing roller [0143] d outer diameter of the tooth root region [0144] D outer diameter of the tooth tip region of the squeezing roller [0145] L length of the granulate cushion [0146] n number of teeth of the squeezing roller