Method and device for maintaining a nozzle print head
11247473 · 2022-02-15
Assignee
Inventors
- Damien Bonneton (Hostun, FR)
- Camille Gobin (Lyons, FR)
- Jean-François Abadie (Bourg de Péage, FR)
- Jean-Marie Rolland (Romans sur Isere, FR)
- Niklaus Hugi (Bern, CH)
Cpc classification
B41J2/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A print head of a continuous ink jet printer comprising: a cavity for the circulation of jets, delimited laterally by a 1.sup.st side wall and a 2.sup.nd side wall, both at least partially parallel to a direction of flow of the jets in the cavity, at least one nozzle for producing at least one ink jet in the cavity, at least one electrode for sorting drops or segments of one or several of the jets intended for printing from drops or segments that are not used for printing; an outlet slot, open onto the exterior of the cavity and allowing the exiting of the drops or segment of ink intended for printing, at least one gutter for recovering drops or segments not intended for printing, at least one spraying nozzle, arranged in the cavity, for projecting at least one cleaning fluid towards at least one inner portion of the cavity and a motor driving the at least one spraying nozzle in rotation about an axis (x), for example perpendicular to a direction of flow of the jets in the cavity; a supply circuit supplying at least the spraying nozzle with cleaning fluid.
Claims
1. A print head of a continuous ink jet printer, comprising: a cavity for the circulation of at least one ink jet, delimited laterally by a first side wall and a second side wall, both at least partially parallel to a direction of flow of the at least one ink jet in the cavity; at least one nozzle for producing the at least one ink jet in said cavity; at least one electrode for sorting drops or segments of the at least one ink jet intended for printing from drops or segments of the at least one ink jet that are not intended for printing; an outlet slot that is open onto an exterior of the cavity, the outlet slot being configured to permit the drops or segments of the at least one ink jet intended for printing to exit the cavity; a first gutter for recovering the drops or segments of the at least one ink jet that are not intended for printing; at least one spraying nozzle, arranged in said cavity, for projecting at least one cleaning fluid towards at least one inner portion of the cavity and an actuator driving said at least one spraying nozzle in rotation about a first axis, perpendicular to the direction of flow of the at least one ink jet in the cavity; and a supply circuit supplying at least said at least one spraying nozzle with said at least one cleaning fluid.
2. The print head according to claim 1, the at least one spraying nozzle being arranged in the second side wall of the cavity.
3. The print head according to claim 1, the at least one spraying nozzle being configured to project the at least one cleaning fluid towards at least one of the first side wall, the at least one nozzle, the first gutter, or the at least one electrode.
4. The print head according to claim 1, said actuator being configured to drive the at least one spraying nozzle in rotation in order to project the at least one cleaning fluid into the cavity at least towards the at least one nozzle and, after or before rotation, at least towards the first gutter.
5. The print head according to claim 1, further comprising at least one orifice configured to evacuate at least a portion of the at least one cleaning fluid injected into the cavity.
6. The print head according to claim 5, the at least one orifice being formed in the first side wall or the second side wall.
7. The print head according to claim 1, the at least one spraying nozzle being configured to project the at least one cleaning fluid in the form of a jet that diverges along a second axis that is parallel to the direction of flow of the at least one ink jet or along a third axis that is parallel to the first axis.
8. The print head according to claim 7, the at least one spraying nozzle being configured to project the at least one cleaning fluid in a direction that diverges with an angle between 1° and 20° along the second axis or in a direction which diverges with an angle between 20° and 180° along the third axis.
9. The print head according to claim 1, further comprising at least one charging electrode, wherein said at least one spraying nozzle is configured to project the at least one cleaning fluid towards said at least one charging electrode.
10. The print head according to claim 1, further comprising a plate or a second gutter for closing off the outlet slot.
11. The print head according to claim 1, further comprising a second gutter, movable with respect to the first gutter, between an open position and a closed position, in which an inlet of said second gutter is arranged facing the outlet slot.
12. The print head according to claim 1, further comprising an accelerometer.
13. A continuous ink jet printer comprising: the print head according to claim 1; at least one circuit for supplying the print head with ink and with solvent; and a controller controlling the print head.
14. A continuous ink jet printer comprising: the print head according to claim 1; a controller controlling the actuator; and at least one circuit for supplying the print head with ink and with solvent, said controller controlling said at least one circuit for supplying the print head with said ink and with said solvent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention shall now be described in reference to the accompanying drawings wherein:
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(21) In the figures similar or identical technical elements are designated by the same reference numbers.
DETAILED DESCRIPTION OF EMBODIMENTS
(22) A structure of a print head to which the invention can be applied is explained hereinbelow, in liaison with
(23) The head comprises a drop generator 1. This generator comprises a nozzle plate 2 on which are aligned, along an axis X (contained in the plane of the figure), a whole number n of nozzles 4, of which a first 4.sub.1 and a last nozzle 4.sub.n.
(24) The first and last nozzles (4.sub.1, 4n) are the nozzles that are the farthest apart from each other.
(25) Each nozzle has an axis of emission of a jet parallel to a direction or an axis Z (located in the plane of
(26) In the figure, the nozzle 4.sub.x is shown. Each nozzle is in hydraulic communication with a pressurised stimulation chamber. The drop generator comprises as many stimulation chambers as there are nozzles. Each chamber is provided with an actuator, for example a piezoelectric crystal. An example of the design of a stimulation chamber is described in document U.S. Pat. No. 7,192,121.
(27) Downstream of the nozzle plate are means, or sorting block, 6 that make it possible to separate the drops intended for printing from the drops or segments of jets that are not used for printing.
(28) The drops emitted or segments of jets, emitted by a nozzle and intended for printing, follow a trajectory along the axis Z of the nozzle and will strike a printing support 8, after having passed through an outlet slot 17. This slot is open onto the exterior of the cavity and allows for the exiting of the drops of ink intended for printing; it is parallel to the direction X of alignment of the nozzles, the axes of direction Z of the nozzles passing through this slot, which is located on the face opposite the nozzle plate 2. It has a length at least equal to the distance between the first and the last nozzle.
(29) In the rest of this application as well as in the claims, the term “cavity” designates the zone of the space in which the ink circulates between the nozzle plate 2 and the outlet slot 17 of the drops intended for printing or between the nozzle plate and the gutter for recovering. The nozzle plate 2 forms in fact an upper wall of the cavity.
(30) The drops emitted or segments of jets, emitted by a nozzle and not intended for printing, are deviated by the means 6 and are recovered by a gutter for recovering 7 then recycled. The gutter has, in the direction X, a length at least equal to the distance between the first and the last nozzle.
(31) A cross-section view of this structure of a print head is shown in
(32) P.sub.0 is used to designate the plane which passes through the nozzle 4x and which is parallel to the plane XZ. This plane is perpendicular to
(33) The upper portion of the cavity is delimited by the wall 2, which also forms, or comprises, the nozzle plate or comprises the nozzles. The lower portion of the cavity is delimited by a lower wall 21, passed through by the slot 17, and by a portion of the gutter 7. Walls 9 and 10 limit the lateral extension, according to the Y axis. It can be noted that the notion of a portion or of “upper” or “lower” wall is to be understood in relation to the flow direction of the jet or jets in the cavity: indeed, the print head can be used to print a substrate arranged under the print head, as shown in
(34) The cavity comprises in addition, on one side of the plane P.sub.0, a side wall 9, preferably parallel to the plane P.sub.0 and joining with the nozzle plate 2. A wall 10, located on the other side of the plane P.sub.0, faces the wall 9. The cavity is therefore delimited, on either side of the plane P.sub.0, by these 2 walls 9 and 10. By convention the side of the plane P.sub.0 where the wall 10 and the gutter 7 are is called the first side of this plane, the other side (where the wall 9 is), is called the second side.
(35) The wall 10 has ends, in the direction X, which are joined with the nozzle plate 2. In the portion close to the nozzle plate 2 and over a length that is, preferably, slightly greater than the distance between the first 4.sub.1 and the last nozzle 4.sub.n, this wall can comprise a slot 14, that will make it possible to suck the ink that has just been deposited on the nozzle plate or in the vicinity thereof.
(36) At the bottom of this wall 10 is the input slot of the gutter for recovering 7 in order to make it possible to recover the drops which are deviated so that they do not pass through the slot 17.
(37) The gutter can be placed in hydraulic communication with the slot 14, using a duct 13 that opens into the gutter and which is located at the rear of the wall 10 in relation to the plane P.sub.0.
(38) On the wall 10, are means 6, which are preferably flush with wall 10, for selecting and for deviating the drops that are not intended for printing. These means mainly comprise an electrode or electrodes. They are intended to be connected to means for supplying voltage, not shown in figure.
(39) Preferably, the distance between the wall 10 and the plane P.sub.0, measured in the direction Y, perpendicular to the plane P.sub.0, is, starting from the plate 2, first of all constant; this corresponds to a 1.sup.st portion 10.sub.1 of the wall 10, which is substantially parallel to P.sub.0.
(40) Then, in a second portion 10.sub.2, farther from the plate 2 than the 1.sup.st portion 10.sub.1, starting from a point 61 of inclination of the wall 10, the distance between the wall 10 and the plane P.sub.0 increases with the separation of the nozzle plate.
(41) This structure allows the wall 10 to be close to the plane P.sub.0, and parallel to the latter, in a 1.sup.st portion of the cavity located in the vicinity of the nozzles 4.sub.x, where the path of the drops is hardly modified, even when the drops located farther downstream on this path are deviated in order to enter into the gutter for recovering 7.
(42) This is what is seen in
(43) A lower portion of the wall 10 and a wall 12, located at the rear of the wall 10 in relation to the plane P.sub.0, define, by facing a wall 11, a duct, or gutter 7 for evacuating drops that will not be used for printing.
(44) The walls 10 and 12 are, preferably, joined together, with the reference 18 designating the junction line of these two walls 10 and 12; this line is parallel, or substantially parallel, to the direction X. They form an upper wall of the gutter.
(45) The wall 11 forms a lower wall of the gutter. It comprises a 1.sup.st portion 11.sub.1, the most upstream in the direction of circulation of the drops in the duct 7, 70 and a second portion 11.sub.2, the most downstream.
(46) The possible duct 13 can open into the upper wall 12 and hydraulically connect the gutter for recovery 7 to a duct 141 hydraulically connected to the slot 14.
(47) The reference 28 designates a junction line of the portions 11.sub.1 and 11.sub.2 of the wall 11; this line is parallel, or substantially parallel, to the direction X and to the line 18.
(48) The portion 11.sub.1 the most upstream, at the inlet of the duct 7 of the lower wall 11, ends with an end portion 15, which, advantageously, forms its apex (or top). This is the point of the surface 11 which is the closes to the plane P.sub.0.
(49) Preferably, this apex 15 is also part of a wall 16 which is parallel to the plane P.sub.0 and which forms one of the walls surrounding or delimiting the outlet slot 17. In other words, the point the farthest upstream of the gutter is in line with the outlet slot 17 of the cavity. This makes it possible to optimise the recovery of the drops: thanks to this configuration, any deviated drop, even slightly, will be recovered by the gutter.
(50) The slot 17 forms an opening of the cavity 5 through which pass the drops intended for printing.
(51) Another wall of the cavity is formed by the wall 21: it is substantially parallel to the plate 2, but the farthest away from the latter in the cavity 5. In other terms, it is located on the side of the outlet slot 17. An end of this wall can form an entry edge of the slot 17, facing the wall 16 already mentioned hereinabove.
(52) A wall 210, substantially perpendicular to the wall 21, delimits, with the wall 16, the outlet slot 17: the drops will circulate between these 2 walls, before exiting from the slot 17 and becoming crushed on the printing support 8.
(53) The reference 211 designates the outer surface of the cavity, into which the outlet of the slot 17 opens.
(54) An example of the operation of this cavity is as follows.
(55) A continuous jet of ink is emitted by the drop generator. The deflection of this jet is carried out or controlled by the electrode or electrodes 6 in order to create, according to a pattern to be printed and the position of the support 8, drops intended or not for printing.
(56) According to an embodiment, segments of ink are generated, which are intended to not be printed, adjacent segments are able to be separated by a drop, which is intended to be printed. This technique is explained in document FR2906755 or U.S. Pat. No. 8,162,450. In such a case, the cavity: does not contain, downstream (in the direction of the flow of the jets or of the segments of ink) of the nozzle or nozzles, means, in particular electrodes, to charge the ink generated by the generator, in the form of drops or segments; contains means, in particular at least one electrode 6, in order to deviate the segments of ink generated by the generator; these means are connected to means for supplying with voltage;
(57) In other embodiments, and in particular in the case of continuous ink jet printers (of which an example is given further on in liaison with
(58) The drops intended for printing are displaced along the axis Z (in the plane P.sub.0) and pass through the slot 17.
(59) The drops, or the segments of ink, not intended for printing are deviated from the axis Z (or from the plane P.sub.0), and follow a trajectory that leads them to strike the lower wall 11 of the gutter 7.
(60) As the gutter is connected to a source of a vacuum, the ink that struck the wall 11, leaves, with air, the cavity 5 by the gutter.
(61) Moreover, the duct 13 and the slot 14 can maintain a slight vacuum on the nozzle plate 2. This vacuum makes it possible to absorb ink that, via capillarity, is deposited on the nozzle plate 2.
(62) A problem linked with this type of print head is the deposition of dirt (or projections of ink) inside the cavity, in particular on the electrode or electrodes 6 or on the walls 9, 10, or in the gutter 7 for recovering drops not used for printing.
(63) An example of a structure of print head according to the invention is shown in
(64) This example includes most of the elements presented hereinabove in liaison with
(65) In the example shown in
(66) In the body of the spraying nozzle 24, a channel 24c for supplying with gas and/or with solvent makes it possible to bring cleaning fluid to the nozzle 20. This channel is interior to the body of the spraying nozzle 24, and it is itself supplied by a side feed channel 28a (
(67) Preferably, the means for supplying 28, 30, 32, made in the print head, comprise one or several channels, for example several channels for introducing air and/or solvent 30, 32; one and/or the other of these channels can for example be closed off by a valve, for example of the plunger type. For example, the channel 30 and the channel 32 can bring different fluids (one able to bring a gas, for example air, and the other solvent): means for closing off, for example a valve, for example also of the plunger type, make it possible to close off the channel 32 when using the fluid that passes through the channel 30, and/or means for closing off make it possible to close off the channel 30 while when using the fluid that passes through the channel 32. According to an embodiment, a common channel 28 is supplied by channels 30, 32. The channel 28 joins, at one of its ends, the channel 28a of the part 48. The outlet orifice of the nozzle 20 is preferably such that the cleaning jet 22 that exits therefrom is divergent: it is projected, in a plane perpendicular to the X axis, by widening from the nozzle 20, the jet is symbolised by broken lines in the cross-section view of
(68)
(69) The nozzle makes it possible to project the solvent along a substantially rectangular surface, extended according to the length of the nozzle plate (therefore along the axis x); in other terms, each cross-section, according to a plane perpendicular to the X axis, is identical or substantially identical to the cross-section shown in
(70) The walls of the nozzle 20 are therefore preferably oriented in order to obtain a shape of the jet 22 that is diverging, widening from the outlet of the nozzle 20, in the plane yz (
(71)
(72)
(73) In
(74) According to an embodiment, at least two of the nozzles 20, 20′, 20″ of
(75) Preferably, all of the nozzles make it possible to reach all the walls of the inside of the cavity; this can depend on the shape of the interior walls of the cavity. The embodiment shown in
(76) Preferably, each one of the nozzles of
(77)
(78) The fluid introduced into this system is then sent inside the spraying nozzle 24 (as symbolised by the arrows 24f of
(79) As indicated hereinabove, preferably, the spraying nozzle 24 is rotating about an axis which is, preferably, parallel to the X axis, i.e. substantially perpendicular to a direction of flow of the jets in the cavity (but other orientations of this axis of rotation are possible, for example parallel to said flow direction of the jets and/or parallel to a plane in which a plurality of jets flow); means, in particular an electric motor, are provided to drive the nozzle in such a movement of rotation; it is therefore possible to carry out a rotation of the spraying nozzle 24 over a certain angle, for example at least 30° or at least 60° or 90°. According to an embodiment, the movement of rotation makes it possible to project a cleaning liquid, successively towards the N nozzles 4.sub.1-4.sub.n for forming jets, then towards the means 6 of deflection, then towards the gutter for recovering 11 (or in a different order). The entire cavity, or a substantial portion of the latter, can then be cleaned. It is also possible to carry out a rotation of the spraying nozzle 24 over an angle greater than 180°, for example up to 360°, so as to also be able to clean the portions of the system arranged behind the spraying nozzle 24 (when the nozzle is turned towards the cavity 5).
(80)
(81) The spraying nozzle 24 is inserted into a cavity 24k made in the print head, with a substantially cylindrical shape. If the spraying nozzle can be driven in rotation according to a sufficient angle, the inside of this cavity 24k can be cleaned by the jet coming from the nozzle 20. Means of sealing 52 can be provided between the spraying nozzle 24 and the surface of the cavity 24k in which it is arranged.
(82) A motor 40 is arranged in a cavity 40c made also in the print head. Means of transmission 42 makes it possible to drive in rotation an axis 46, of which one end is inserted into an opening 24o with a substantially cylindrical shape made in the body of the spraying nozzle 24 itself. The axis 46 is also press-fitted into a part 44 present in the cavity 50i (between the cavity 24k and the cavity 40c), preferably with a general cylindrical exterior shape. This part 44 makes it possible to provide the seal with respect to the motor: for this purpose, the outer surface of this part 44 can advantageously be provided with means 50 that make it possible to provide the seal at the interface between its outer surface and the inner surface of the cavity 50i.
(83) The part 44 can be driven in rotation by the axis 46 in the cavity 50i. Preferably, this part 44 is glued or brazed on the axis 46, the gluing or the brazing contributes to the seal of the system.
(84) The axis 46 is enlarged, at its base, by a plate 46p, which is driven in rotation by a reduction box 42 which retransmits the movement imposed by the motor 40.
(85) The movement of the latter is therefore transmitted to the axis 46 by the intermediary of the set 42, 46p, with the part 44 being driven in rotation while still ensuring a seal with the means 50.
(86) The cleaning fluid is injected into the spraying nozzle 24 (more exactly into the cavity 24c) by the end of the latter opposite that located on the side of the means 40, 42, 46 for driving it in rotation. The cavity 24c extends along a portion of the spraying nozzle 24, while the opening 24o extends along another portion of the spraying nozzle 24.
(87) If the device comprises the means of sealing 50, 52, liquid that would escape from the circuit for supplying with cleaning fluid would first be blocked by the means 52 for sealing, then by the means 50 and by the gluing or the brazing of the part 44 on the axis 46.
(88)
(89) This duct is arranged in fact in the part 48, which forms both a closure cap of the end of the body of the spraying nozzle 24 as well as a connector between the latter and the means for supplying 28, 30, 32. Means of sealing 49 can be provided between this cap 48 and the cavity 48c in which it is arranged. Here again, these means of sealing 49 makes it possible to obstruct any flow of the cleaning liquid outside of the channels wherein it circulates.
(90)
(91) Means can be provided for carrying out a suction of the solvent projected into the cavity.
(92) First of all, according to an embodiment, this suction is carried out by the gutter 7. Possibly, as shall be seen hereinbelow, a 2.sup.nd gutter can be provided, which can also contribute to the suction of the cleaning solvent that streams in the cavity.
(93) Moreover, solvent can be sucked by a suction slot 14 made at the top of cavity (
(94) Finally, solvent can be sucked by a suction slot 15 made in the wall wherein the spraying nozzle 24 is positioned; this slot is shown in
(95) Means for suction, for example a pump (not shown in the figures) can be specific to each suction channel, but are preferably common to the various evacuation channels.
(96) The presence of the 3 evacuation routes mentioned hereinabove makes it possible to use the head in any position whatsoever, with the cleaning liquid able to be evacuated by the intermediary of any one of them whatsoever. Indeed, as already indicated hereinabove, the print head can be used as shown in
(97) In order to reinforce the effectiveness of the means of suction, it is possible, during the operations of cleaning the inside of the cavity, to close the slot 17, for example with a plate 17p, shown in
(98) An example of the method of cleaning is as follows: the printing in progress is stopped; the nozzle 20 can then be brought to a reference position, for example marked using a mechanical stop linked to the body of the spraying nozzle 24; the cleaning nozzle 20 can be purged by the channel 15 (the spraying nozzle 24 then undergoes a rotation that leads to the nozzle 20 towards the volume 15v (see
(99) During each orientation of the nozzle 20, the cleaning liquid can be sent by pulses, for example pulses between 10 ms and 5 s, with each pulse being separated from the following one by a duration that can be about a few seconds, for example between 500 ms and 5 seconds. Possibly, these pulses can be synchronised with solvent ejection pulses by the printing nozzles 4.sub.x. Indeed, the latter emit jets which are much more powerful than the jet emitted by the cleaning nozzle 20. It is then possible to carry out, successively: the emitting of a cleaning jet by the nozzle 20, then of jets by the nozzles 4.sub.x, then again the emitting of a cleaning jet by the nozzle 20 . . . etc. Furthermore, it is possible, after a projecting of cleaning liquid by the nozzle 20 towards the nozzles 4.sub.x, to suck solvent by these same nozzles 4.sub.x, which makes it possible to remove the impurities (that can result from the deposition of ink or of particles contained in the ink) which may have entered into the stimulation changers and in the ducts which are upstream of these same nozzles 4.sub.x.
(100) The duration of separation of 2 successive pulses of cleaning liquid emitted by the nozzle 20 is preferably chosen in such a way that the mixing of solvent and of ink that is flowing due to the pulse of the preceding cleaning liquid has not yet dried. In other terms, this duration of separation is chosen so that said mixture has already been able to flow from the walls on which the cleaning liquid was projected (thus, the following pulse will not be ineffective) but also so that this mixture is not yet dry. Indeed, the drying can intervene rather quickly after a single pulse, in particular in the case of a solvent of the MEK (methyl-ethyl-ketone) type.
(101) The invention was described hereinabove with the presence, in the wall of the cavity, of a spraying nozzle, movable or fixe, and provided with one or several nozzles for projecting cleaning fluid.
(102) But the cavity can comprise several spraying nozzles, with each one being one of the types described hereinabove.
(103) For example, the cavity can comprise at least one movable spraying nozzle and at least one fixed spraying nozzle. In particular, at least one fixed spraying nozzle can be positioned in order to direct a cleaning jet towards a specific zone, for example the gutter for recovering.
(104) In the case, disclosed further on, wherein the print head further comprises a movable gutter: a rotating nozzle can be implemented in order to clean the various portions of the inside of the cavity, such as was disclosed hereinabove; while a fixed nozzle is provided to clean the inside of the movable gutter, when the latter is in the closed position of the cavity for forming jets.
(105)
(106) During a stopping phase of the machine, as no nozzle 4.sub.x is producing any jet of ink, it is possible to carry out a cleaning, for example by at least one spraying nozzle (fixed or movable) and/or by ejecting solvent by the printing nozzles 4.sub.x.
(107) An embodiment of the 1.sup.st gutter 7 was given hereinabove, in liaison with
(108) Another embodiment (
(109) A 2.sup.nd gutter 70 is shown in
(110) As can be seen in
(111) Means can be provided to actuate this 2.sup.nd gutter in translation, between a position, referred to as “closed” in which its input slot comes into the extension of the outlet slot 17 of the cavity, and a position, referred to as “open”, of which the outlet slot 17 of the cavity is cleared.
(112) For example, in the closed position, the inlet orifice 71 of the 2.sup.nd gutter, mobile, is bearing against the outer surface 211 of the cavity, in such a way that its inlet slot 71 comes in the extension of, or in front of, the outlet slot 17 of the cavity, both slots facing each other (so that a drop of a jet flowing or circulating through the outlet slot 17 then flows through the inlet slot 71 and into the 2.sup.nd gutter); preferably, the outer surface and/or the 2.sup.nd gutter comprise(s) means for sealing 152 in such a way that the liquid cannot exit via the support zone of the 2.sup.nd gutter against the outer surface 211 of the cavity; for example the 2.sup.nd gutter comprises one or several seals that bear against the outer surface 211, in the vicinity of the outlet slot 17.
(113) For example, this second gutter makes it possible to recover, at the start-up of the print head, both the initial solvent then the curtain of ink. It has, preferably, the same characteristics, in particular geometrical, as the main gutter.
(114) The 2.sup.nd gutter (or, in the embodiment that has just been described, its second portion 74) is also connected to means for sucking a fluid which is present in this 2.sup.nd gutter, for example by the intermediary of a suction channel connected to the 2.sup.nd portion 74; preferably, the means for sucking of the 2.sup.nd gutter and those of the 1.sup.st gutter are connected to the same means of pumping. Possibly, one or several solenoid valves make it possible, or not, to individually activate the operation of each one of these gutters. This second gutter, when it is in the closed position, also forms a means for sucking cleaning solvent that streams or flows in the cavity; it can therefore come as a supplement of the various channels for recovering already mentioned hereinabove.
(115) According to an embodiment (
(116) The 2.sup.nd gutter can be placed into a movement of translation according to a direction substantially perpendicular to the flow direction z of the jets in the cavity, in one direction, to its closed position, then in the other direction, from its closed position to its open position; for example a motor 140 (shown in
(117) Means of return, for example a spring 80 (
(118) Preferably, for reasons of space, the 2.sup.nd gutter is arranged, in relation to a plane such as the plane P0 of
(119)
(120)
(121) Its inlet slot 71 is surrounded by a seal 152 which makes it possible to provide the seal when it comes facing the outlet 17 of the cavity, in the closed position (as in the
(122) As already indicated hereinabove, it is possible to carry out a print head with 2 gutters, one fixed and the other movable, without means for projecting a cleaning jet into the cavity (i.e. without the elements described hereinabove in liaison with
(123) The 2.sup.nd gutter can be brought into a closed position: during the operations of cleaning the inside of the cavity, for example in the case of the presence of a cleaning nozzle 20 inside the cavity; and/or during the start-up of the print head, even though the ink jets are not yet deviated: it then makes it possible to recover the ink of these jets. and/or for, after a cleaning, not dry the inside of the cavity: for example, it is thus possible to maintain in the cavity air saturated with solvent vapour thanks to the seal provided by the closing of the cavity using the 2.sup.nd gutter; possibly, it can also be provided a reserve of solvent that makes it possible to maintain this saturation in solvent vapour. Such a saturation with solvent vapours makes it possible to prevent the drying of the nozzle or nozzles for forming jets and the fixing of any impurities, it thus makes it possible to guarantee better starting of the jets;
(124) An example of a method of cleaning that implements a cleaning nozzle 20, according to one of the embodiments described hereinabove in liaison with
(125) This type of cleaning can be carried out regularly and/or in the presence of dirt, and/or during stopping and restarting phases of the printer.
(126) During these operations, one and/or the other gutter can be cleaned using a spraying nozzle (for example the spraying nozzle 24 of
(127) The 2.sup.nd gutter can be provided with conductive means in order to detect electrical charges carried by drops or segments of ink jets that it will recover.
(128) Thus, it can be seen in
(129) These means for detecting are therefore active when the gutter is in the closed position and, for example, charges are detected although all of the jets should be deviated towards the 1.sup.st gutter, fixed.
(130) However, it is also possible to provide means that will make it possible to detect the presence of a jet or of charged drops, even when the 2.sup.nd gutter is in the open position.
(131) In this embodiment the drops can be charged using means (for example:
(132) a voltage generator) in order to apply a voltage to the drop generator.
(133) Thus, in
(134) Alternatively, and as shown in
(135) It is thus possible, for example, to detect the presence of a jet that is exiting through the slot 17 although it should be deflected towards the 1.sup.st gutter.
(136) Preferably, the conductive means 103 in the form of a slot or ring have a conductive portion 103d, 103g (
(137)
(138) Regardless of the embodiment chosen for these conductive means 101a, 103, the latter can be connected, for example via the conductive means 101, to means for detecting, for example means for counting induced charges detected (for example an ammeter). It is thus possible to measure the charge induced by the charges contained in the jet of drops that pass in the vicinity.
(139) Consequently, even in the open position, the 2.sup.nd gutter can play the role for a measurement of the jets.
(140)
(141) The methods for cleaning described hereinabove can be implemented with a device provided with a second movable gutter, with the advantages that have just been explained in liaison with the presentation of the latter.
(142) Whether the print head is of the type described hereinabove in liaison with the presence of at least one cleaning spraying nozzle in the cavity, for example according to one of the
(143) An accelerometer makes it possible in particular to provide a piece of information on the orientation of the print head (such as already indicated, the latter can be in the position shown in
(144) This information makes it possible to adapt the cleaning strategy according to the orientation of the head by acting: on the order of the cleaning steps, for example according to the risk of dirt by runs or flows that follow gravity: for certain orientations, which favour a flow of solvent or of liquid towards a particular zone of the cavity, it can therefore be preferred to start a cleaning of this same zone; and/or, in the case where the head comprises several channels for evacuation, on the distribution of the suction according to the various evacuations by favouring the one towards which the solvent naturally flows by gravity: here again, certain orientations will favour a flow of solvent, or generally, of liquid, towards a particular evacuation; it will therefore be preferred to distribute the suction from this evacuation.
(145) An accelerometer also makes it possible to detect movements of the print head, and to then implement cleanings that are more frequent than when no movement is detected.
(146) Finally, such an accelerometer allows for the detection of high vibrations and/or accelerations, that can explain printing quality problems.
(147) An accelerometer can in particular make it possible to detect the orientation of the print head, the latter able to be oriented in order to print upwards (i.e. the jet is projected from bottom to top), or downwards (i.e. the jet is projected from the top to the bottom), or according to any other direction.
(148) When a print head is oriented to print upwards (i.e. the jet is projected from bottom to top), a cleaning sequence of the inside of the cavity is preferably carried out in such a way that the cleaning begins with the portions located in the upper position, in such a way that the liquid flows via gravity inside the cavity, but not on portions that are already cleaned.
(149) An example of a cleaning sequence shall be given for a print head comprising means such as described hereinabove in liaison with
(150) This sequence makes it possible to directly clean the various surfaces inside the cavity and to select the suction channel that is most suited for draining the latter (taking account of gravity).
(151) In the case of a conventional orientation (such as shown in
(152) In the same way a specific sequence can be executed for any other orientation of the head, for example horizontal.
(153) In a method for cleaning a print head according to the invention, the print head further comprising an accelerometer, one or more of the spraying nozzle(s) can therefore have a plurality of possible orientations with respect to the inside of the cavity. It is as shown in the examples hereinabove, the succession of orientations of the spraying nozzle(s) during the method of cleaning can then be according to a piece of information relative to the orientation of the print head, given by the accelerometer: a 1st succession of orientations is implemented for a 1.sup.st orientation of the print head, while a 2.sup.nd orientation succession, different from said 1.sup.st succession of orientations, is implemented for a 2.sup.nd second orientation of the print head, different from the 1.sup.st orientation.
(154) In the case of means such as the means for closing 17p (
(155) Thanks to the presence of solvent vapours in the cavity, the residual ink present in the cavity and particularly on the nozzles does not dry. During the next starting the quantity of solvent used is therefore reduced and the cleanliness of the head is improved.
(156) The means for cleaning the inside of a cavity, using at least one nozzle 20 arranged inside the latter were described hereinabove in the case of a binary continuous ink jet printer.
(157) However, identical or similar means can be implemented in the framework of a continuous ink jet printer (CIJ).
(158)
(159) Such a print head can possibly comprise at least one device for detecting the directivity of the trajectories of the drops and/or at least one electrostatic sensor, such as described in document WO 2011/12641.
(160) The generator 201 comprises in addition means for stimulation of the ink, for example a piezoelectric actuator.
(161) It can be seen, according to
(162) The charging electrode or electrodes 230 and the deviation electrode or electrodes 260 are fixed to, or arranged against, the wall 111.
(163) The left portion of
(164) It can be seen that the device already described hereinabove, in particular with the use of one or several cleaning nozzles, is entirely compatible with a print head architecture of the CIJ type. The jet projected using the spraying nozzle makes it possible in effect to clean the portions of the head which are arranged against the wall 111.
(165) The various aspects already described hereinabove and relating to the method or methods of cleaning can be applied to the print head structure of the CIJ type, such as the one of
(166) A print head of the CIJ type, such as the one of
(167) A device according to the invention is supplied with ink by a reservoir of ink not shown in the figures. Various means of fluidic connection can be implemented to connect this reservoir to a print head according to the invention, and in order to recover the ink that comes from the gutter for recovering. An example of a complete circuit is described in U.S. Pat. No. 7,192,121 and can be used in combination with this invention.
(168) Regardless of the embodiment considered, the instructions, in order to activate the means 4.sub.1-4.sub.n for producing ink jets and the means for pumping the gutter, and/or for controlling a cleaning in the cavity and/or for controlling the displacement of the movable gutter 70, are sent by the means for controlling (also called “controller”). It is also these instructions that will make it possible to circulate the ink under pressure in the direction of the means 4.sub.1-4.sub.n, then to generate the jets according to patterns to be printed on a support 8. These means for controlling are for example carried out in the form of an electric or electronic circuit or a processor or a microprocessor, programmed to implement a method according to the invention.
(169) It is this controller that controls the means 4.sub.1-4.sub.n for producing one or several jets of ink and/or of solvent, and/or the means for pumping of the printer, and in particular of the gutter, and/or the cleaning spraying nozzle or nozzles 24 of the cavity (in particular their orientation) and/or the opening and the closing of valves on the path of the various fluids (ink, solvent, gas).
(170) This controller, or these means for controlling, can also memorise data, and possible process it, for example: measurement data of the levels of ink in one or several reservoirs, and possibly processing it; and/or data supplied by an accelerometer and the possible processing of it making it possible to deduce a piece of information relative to the orientation of the print head.
(171) This controller, or these means for controlling, comprises the instructions for implementing a method of cleaning according to this invention and/or for controlling the displacement of the movable gutter 70 according to this invention.
(172) This controller can also receive the data from an accelerometer and control the cleaning and/or the suction of cleaning solvent according to the orientation of the print head.
(173)
(174) A door not shown makes it possible to install the print head facing a printing support 8, which is displaced according to a direction materialised by an arrow. This direction can be perpendicular to an axis of alignment of the nozzles. For certain applications, the angle between the direction of the displacement of the printing support and the direction of alignment of the nozzles can differ from 90°, it can be for example between 10° and 90°, in order to increase the resolution obtained.
(175) The drop generator comprises nozzles and a cavity of the type according to one of the embodiments described hereinabove.
(176) The invention is particularly interesting in applications where the flow rate of air or of gas, in the cavity, is substantial, because a substantial flow rate of air generates a risk that is all the more so high of allowing solvent to escape.
(177) For example, the flow rate can be about several hundred l/h, for example between 50 l/h or 100 l/h and 500 l/h, for example about 300 l/h. These values are applied in particular in the case of a nozzle plate of 64 nozzles, but the invention also applies in the case of a nozzle plate with a lower number of nozzles, for example 32, or in the case of a nozzle plate with a higher number of nozzles, for example 128. The speed of the jets can be between 5 m/s and 20 m/s, for example it is about 15 m/s.
(178) An example of fluidic circuit 400 of a printer to which the invention can be applied is shown in
(179) To this circuit 400 are associated a removable ink cartridge 130 and a cartridge 140 of solvent, also removable.
(180) The reference 410 designates the main reservoir, which makes it possible to receive a mixture of solvent and of ink.
(181) The reference 110 designates the set of means that make it possible to sample, and possibly store, solvent using a cartridge 140 of solvent and to provide solvent thus sampled to other portions of the printer, whether it entails supplying the main reservoir 410 with solvent, or cleaning or maintaining one or several of the other portions of the machine.
(182) The reference 310 designates the set of means that make it possible to sample ink from an ink cartridge 130 and to provide the ink thus sampled to supply the main reservoir 410. As can be seen in this figure, according to the embodiment shown here, the sending, to the main reservoir 410 and using the means 110, of solvent, passes through these same means 310.
(183) At the outlet of the reservoir 410, a set of means, globally designated by the reference 220, makes it possible to pressurise the ink sampled from the main reservoir, and to send it towards the print head 1. According to an embodiment, shown here by the arrow 250, it is also possible, by the means 220, to send the ink towards the means 310, then again towards the reservoir 410, which allows for a recirculation of the ink inside the circuit. This circuit 220 also makes it possible to drain the reservoir in the cartridge 130 as well as to clean the connections of the cartridge 130.
(184) The system shown in this figure also comprises means 500 for recovering fluids (ink and/or solvent) that comes back from the print head, more exactly from the gutter 7 of the print head or from the rinsing circuit of the head. These means 500 are therefore arranged downstream of the umbilical cord 203 (in relation to the flow direction of the fluids that come back from the print head).
(185) As can be seen in
(186) The means 110 can comprise at least 3 parallel supplies with solvent, one towards the head 1, the 2.sup.nd towards the means 500 and the 3.sup.rd towards the means 310.
(187) Each one of the means described hereinabove is provided with means, such as valves, preferably solenoid valves, that make it possible to orient the fluid concerned towards the chosen destination. Thus, using the means 110, it is possible to send solvent exclusively towards the head 1, or towards the means 500 or towards the means 310.
(188) Each one of the means 500, 110, 210, 310 described hereinabove can be provided with a pump that makes it possible to treat the fluid concerned (respectively: 1.sup.st pump, 2.sup.nd pump, 3.sup.rd pump, 4.sup.th pump). These various pumps provide different functions (those of their respective means) and are therefore different from one another, although these different pumps can be of the same type or of similar types (in other words: none of these pumps provides 2 of these functions).
(189) In particular, the means 500 comprise a pump (1.sup.st pump) that makes it possible to pump the fluid, recovered, as explained hereinabove, from the print head, and to send it to the main reservoir 410. This pump is dedicated to the recovery of fluid coming from the print head and is physically different from the 4.sup.th pump of the means 310 dedicated to the transfer of ink or of the 3.sup.rd pump of the means 210 dedicated to the pressurising of the ink at the outlet of the reservoir 410.
(190) The means 110 comprise a pump (the 2.sup.nd pump) that makes it possible to pump solvent and to send it towards the means 500 and/or the means 310 and/or towards the print head 1.
(191) Such a circuit 400 is controlled by the means for controlling described hereinabove, these means are generally contained in the console 300 (