SPACE SAVING DRUG INJECTION DEVICE

Abstract

The present disclosure relates to an injection device for setting and dispensing of a dose of a medicament, the device including an elongated housing to accommodate a cartridge filled with the medicament and sealed with a piston, a piston rod extending along a first axis and being threadedly or slidingly engaged with the housing to apply a distally directed thrust to the piston of the cartridge, a drive member rotationally or threadedly engaged with the piston rod and having a wheel section or geared section, and a drive sleeve extending along a second axis at a radial distance from the first axis and having a geared section to mesh with the wheel section or geared section of the drive member, wherein a first radial distance between first and second axes at a distal end of the drive sleeve differs from a second radial distance between first and second axes at a proximal end of the drive sleeve.

Claims

1. An injection device for setting and dispensing of a dose of a medicament, the device comprising: an elongated housing (10) to accommodate a cartridge (6) filled with the medicament and sealed with a piston (7), a piston rod (130) extending along a first axis (3) and being threadedly or slidingly engaged with the housing (10) to apply a distally directed thrust to the piston (7) of the cartridge (6), a drive member (110) rotationally or threadedly engaged with the piston rod (130) and having a wheel section or geared section (113), a drive sleeve (100) extending along a second axis (4) at a radial distance from the first axis (3) and having a wheel section or geared section (103) to mesh with the geared section (113) of the drive member (110), wherein a first radial distance (d1) between first and second axes (3, 4) at a distal end (100a) of the drive sleeve (100) differs from a second radial distance (d2) between first and second axes (3, 4) at a proximal end (100b) of the drive sleeve (100).

2. The injection device according to claim 1, wherein the first radial distance (d1) is larger than the second radial distance (d2).

3. The injection device according to any one of the preceding claims, wherein the difference between first and second radial distances (d1, d2) is larger than 0 mm and less than 3 mm, less than 2 mm or less than 1 mm.

4. The injection device according to any one of the preceding claims, further comprising a substantially tubular cartridge (6) assembled inside the housing (10) and extending along a third axis (3′) at a radial distance from the second axis (4) and parallel to the second axis (4).

5. The injection device according to claim 4, wherein the first and the third axis (3, 3′) substantially overlap in a virtual crossing point (X) and extend at a relative nonzero-offset angle (A) equal to or smaller than 3°, equal to or smaller than 2 or equal to or smaller than 1°.

6. The injection device according to claim 5, wherein the virtual crossing point (X) is located distally from a distal end of the piston rod (130).

7. The injection device according to claim 5 or 6, wherein at least one of geared sections (103, 113) of drive sleeve (100) and drive member (110) comprises a beveled gear profile.

8. The injection device according to any one of the preceding claims, wherein the wheel section or geared section (103) of the drive sleeve (100) is located near or at the proximal end (P) of the drive sleeve (100).

9. The injection device according to any one of the preceding claims, further comprising a dispensing member (30) aligned along the second axis (4) with a shaft portion (31) extending through the drive sleeve (100) and being displaceable in distal direction (1) against the action of a spring member (70) to switch from a dose setting mode (S) into a dose dispensing mode (D).

10. The injection device according to claim 9, wherein the spring member (70) comprises a distal tip (71) overlapping with the second axis (4) and being in axial abutment with an abutment member (15) of the housing (10).

11. The injection device according to any one of the preceding claims, further comprising a ratchet member (60) aligned along the second axis (4) and having a ratchet profile (65) at a proximal end to selectively engage with a correspondingly shaped ratchet profile (105) at the distal end (100a) of the drive sleeve (100).

12. The injection device according to claims 9 and 11, wherein the spring member (70) and the ratchet member (60) are integrally formed and wherein the ratchet member (60) is axially displaceable relative to the housing (10) and relative to the drive sleeve (100) against the action of the spring member (70) to switch from the dose setting mode (S) into the dose dispensing mode (D).

13. The injection device according to any one of the preceding claim 11 or 12, further comprising a dose indicator (80) rotationally supported on the second axis (4) and having numbers or symbols showing up in a window (16) of the housing (10) when subject to a dose incrementing rotation or dose decrementing rotation during dose setting or dose dispensing, and wherein the dose indicator (80) is rotationally engaged with the ratchet member (60) but disengaged from the drive sleeve (100) when in dose setting mode and wherein the dose indicator (80) is rotationally engaged with the drive sleeve (100) but rotationally disengaged from the ratchet member (60) when in dose dispensing mode (D).

14. The injection device according to claims 11 and 13, wherein the dose indicator (80) is axially constrained to the housing (10) and is threadedly engaged with a gauge element (90) rotatably locked to the housing (10) and axially slidably supported in the housing (10), wherein the dose indicator (80) comprises a click element (88) extending in an axial direction (1, 2) and radially inside the hollow dose indicator (80), and wherein said click element (88) is deflectable to protrude with a free end (82) radially outwardly from the outer circumference of the dose indicator (80).

15. The injection device according to claims 11 and 14, wherein the ratchet member (60) arranged radially inside the dose indicator (80) comprises a distal rim (62) displaceable in distal direction (1) relative to the dose indicator (80) for switching from the dose setting mode (S) into the dose dispensing mode (D) thereby deflecting or pivoting the free end (82) of the click element (88) radially outwardly to audibly engage with a corresponding click element (98) of the gauge element (90) when reaching an end of dose configuration.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0081] In the following, a non-limiting embodiment of the injection device with its drive mechanism is described in detail by making reference to the drawings, in which:

[0082] FIG. 1 shows a partially transparent side view of the injection device,

[0083] FIG. 2 shows an exploded and perspective view of the components of the injection device,

[0084] FIG. 3 is a longitudinal cross-section through the injection device in dose setting mode,

[0085] FIG. 4 shows an enlarged portion of the device according to FIG. 3,

[0086] FIG. 5 shows the device according to FIG. 3 in dose dispensing mode,

[0087] FIG. 6 is an isolated side view of the ratchet member,

[0088] FIG. 7 is a side view of the ratchet member in engagement with the dose indicator and the drive sleeve,

[0089] FIG. 8 shows the mutually corresponding ratchet profiles at the proximal and distal end faces of the ratchet member and the drive sleeve, respectively,

[0090] FIG. 9 shows a pre-assembly configuration of the ratchet member with integrated spring member,

[0091] FIG. 10 shows the ratchet member according to FIG. 9 in dose setting mode,

[0092] FIG. 11 shows the configuration of the ratchet member and its integrated spring member in dose dispensing mode,

[0093] FIG. 12 is a cross section through a proximal end section of a comparative injection device, wherein first and third axes are aligned parallel,

[0094] FIG. 13 shows a cross section according to FIG. 12 but of an embodiment, wherein first and third axes are slightly tilted,

[0095] FIG. 14 shows the device according to FIG. 3 in an end of content configuration with a slightly bended piston rod,

[0096] FIG. 15 shows an isolated and perspective illustration of ratchet member, dose indicator and gauge element,

[0097] FIG. 16 shows a cross section through a distal portion of the device in dose setting mode after setting of a dose,

[0098] FIG. 17 shows the distal end of the device when in dose dispensing mode,

[0099] FIG. 18 shows the section according to FIGS. 16 and 17 when the dose indicator returns into the zero dose configuration at the end of a dose dispensing procedure and

[0100] FIG. 19 is indicative of the end of dose configuration, in which the free end of the deflected click element of the dose indicator reaches a recess in the inside facing sidewall portion of the gauge element,

[0101] FIG. 20 is a perspective illustration of the configuration according to FIG. 16,

[0102] FIG. 21 is a perspective illustration of the configuration of the device according to FIG. 17,

[0103] FIG. 22 is a perspective illustration of the configuration of FIG. 18 and

[0104] FIG. 23 is a perspective illustration of the configuration of FIG. 19.

DETAILED DESCRIPTION

[0105] The injection device 5 as illustrated in FIG. 1 is configured as an all mechanically implemented auto-injector. It comprises a housing 10 featuring a main housing 11 of elongated shape and extending in an axial direction. The main housing 11 comprises a distal end facing in a distal direction 1 and further comprising a proximal end facing in a distal direction 2. The housing 10 comprises a proximal housing portion 12 that is connectable with a proximal end of the main housing 11. The proximal housing portion 12 serves as a kind of a lid closing the tubular-shaped main housing 11 in proximal direction 2. As shown in FIG. 2, the proximal housing portion 12 comprises a proximally extending socket portion 12a that serves as a support and a bearing for a dose dial 20 rotationally supported on the housing 10 and axially fixed thereto by means of at least one snap member 21 as shown in FIG. 5.

[0106] In distal direction 1 the main housing 11 terminates with a distal front face from which a cartridge holder 14 axially protrudes. As it is apparent from FIG. 1, the cartridge holder 14 comprises a threaded socket 14a to threadedly engage with a needle hub 142 of a piercing assembly 140 that comprises a double-tipped injection needle 141. The cartridge holder 14 comprises a through opening at its distal front face to receive the proximal end of the injection needle 141. When not in use the distal end of the injection device 5, in particular the cartridge holder 14 is covered by a detachable protective cap 13.

[0107] As it is apparent from FIGS. 1-5 there are provided two principal axes 3, 4 along which almost all mechanical components of the injection device 5 are aligned. Almost all mechanical components of the injection device 5 are located concentrically about one of the two principal axes 3, 4. The first and second axes 3, 4 are separated by a radial distance. They extend substantially parallel with respect to each other with a slight angular offset as shown in FIG. 3. Along the first axis 3 there are aligned the elongated piston rod 130 that is rotationally engaged with a co-aligned sleeve-shaped drive member 110. Typically, the piston rod 130 is keyed or splined with the drive member 110. The drive member 110 typically comprises a radially inwardly extending protrusion that is engaged with an axially extending groove on the outer circumference of the piston rod 130. Furthermore, the piston rod 130 comprises an outer thread 133 by way of which it is threadedly engaged with a threaded through opening of a radially inwardly extending flange portion 9 of the main housing 11. A rotation of the drive member 110 therefore leads to a corresponding rotation of the piston rod 130 relative to the housing 10, which due to the threaded engagement of piston rod 130 and housing 10 or main housing 11 leads to a distally directed displacement of the piston rod 130 thereby exerting a distally directed pressure to the piston 7 of the cartridge 6.

[0108] In an alternative embodiment it is also conceivable, that the piston rod 130 is in splined engagement with the main housing 11, i.e. the piston rod 130 is free to be axially displaced relative to the main housing 11 but is for instance threadedly engaged with the hollow drive member 110.

[0109] The drive member 110 is in permanent rotational engagement with a drive sleeve 100 through a geared engagement. The drive sleeve 100 is arranged radially adjacent to the drive member 110. The geared engagement of drive sleeve 100 and drive member 110 is even invariant to slight axial displacement of the drive sleeve 100 relative to the drive member 110. As can be seen from FIGS. 3, 5, and 13 the drive sleeve 100 is arranged along the second principal axis 4. Concentrically arranged with this second axis 4 there is further provided a sleeve-shaped dispensing member 30, a dose dial 20, a gauge element 90, a dose indicator 80 and a ratchet member 60.

[0110] The dose dial 20 is axially fixed to the housing 10, in particular to the proximal housing portion 12, e.g. by way of mutually engaging latch or clip members 21, e.g. positively locked and positively engaged with a corresponding recess of the proximal housing portion 12. In this way, the dose dial 20 is rotatable relative to the housing 10. The dose dial 20 is permanently rotationally locked to the dispensing member 30 having a proximal button portion 32 at least slightly proximally protruding from the proximal end of the dose dial 20 when in dose setting mode (S).

[0111] The dispensing member 30 further has a shaft portion 31 extending along the second axis 4. The dispensing member 30 comprises at least one, typically several radially outwardly biased snap members 34 at its distal end to permanently axially engage with correspondingly shaped recesses of the ratchet member 60. In this way, the dispensing member 30 and the ratchet member 60 are permanently axially and rotationally locked to each other. Axial displacement as well as a rotation of the dispensing member 30 equally transfers to the ratchet member 60; and vice versa.

[0112] The drive sleeve 100 further has a detent structure 102 at a proximally facing socket portion or at a proximal end engaging with a correspondingly-shaped detent structure 18 of the housing 10 as shown in FIG. 5. The detent structures 18, 102 form a first clutch C1 by way of which the drive sleeve 100 is rotationally locked to the housing 10 when in the proximal dose setting position (S). The drive sleeve 100 further comprises a geared section 103 near or at its proximal end as shown in FIGS. 2 and 7.

[0113] The drive sleeve 100 is axially intersected by the shaft portion 31 of the dispensing member 30. The drive sleeve 100 further comprises a threaded section 104 near its distal end which is threadedly engaged with a correspondingly threaded last dose limiting member 50 as shown in FIG. 7. The last dose limiting member 50 is furthermore in splined engagement with the inside facing portion of the dose indicator 80 through which the drive sleeve 100 axially extends. During dose setting the dose indicator 80 rotates relative to the rotationally locked drive sleeve 100, thereby inducing a corresponding rotation of the last dose limiter 50, which upon the threaded engagement with the drive sleeve 100 travels in an axial direction, e.g. in the proximal direction as a dose of increasing size is set.

[0114] There are provided mutually corresponding stop features on the outer circumference of the drive sleeve 100 and the last dose limiter 50. When reaching an end of content configuration, in which the dose to be set would exceed the amount of medicament left in the cartridge, the last dose limiter 50 is blocked from rotating further relative to the drive sleeve 100 thereby inhibiting any further dose incrementing rotation of the dose dial 20.

[0115] The dose indicator 80 is axially constrained and hence axially locked to the housing 10. This is achieved by a radially inwardly extending protrusion 17 of the main housing 11 engaging with a correspondingly shaped annular and circumferential groove 89 of the dose indicator 80 as shown in FIG. 4. In this way, the dose indicator 80 and the housing 10 are permanently axially engaged and the dose indicator 80 is free to rotate relative to the housing with regard to the second axis 4.

[0116] As it is shown in detail in FIG. 3 the first axis 3 extends at a slight offset angle A with respect to the second axis 4. Hence, a first radial distance d1 between first and second axes 3, 4 at a distal end 100a of the drive sleeve 100 differs from a second radial distance d2 between first and second axes 3, 4 at a proximal end 100b of the drive sleeve 100. In the present embodiment, the first radial distance d1 is larger than the second radial distance d2. Hence, the radial distance between first and second axes 3, 4 is smaller at the proximal end of the injection device 5, compared to a middle section of the injection device or compared to an axial position, where the distal end 100a of the drive sleeve 100 is located. This non-parallel but slightly converging alignment of first and second axes 3, 4 towards the proximal direction 2 has the beneficial effect, that the center distance d2 between drive member 110 and drive sleeve 100 in the region of their mutually engaged geared sections 103, 113 is reduced compared to a radial center distance d1 at the distal end 100a of the drive sleeve 100.

[0117] A comparison of the cross section according to FIG. 13 with a parallel arrangement of first and second axes 3, 4 as illustrated in FIG. 12, reveals, that the radial extension of at least one of the geared sections 103, 113 of drive sleeve 100 and drive member 110 can be reduced. Especially a comparison of the geared sections 113 and 113′ of FIGS. 13 and 12 shows that the number of teeth of the geared section 113 is reduced compared to the number of teeth of the geared section 113′ of a drive member 110′ that is arranged parallel to the second axis 4 as shown in FIG. 12.

[0118] The smaller and size reduced radial dimension of at least one of the geared sections 103, 113 provides the possibility to reduce the overall radial dimensions of the housing 10 of the injection device 5. Consequently, a rather compact design of an injection device 5 can be provided, especially at a proximal end thereof which is to be gripped and held in the hand of a user.

[0119] To avoid increasing the radial dimensions near a distal end of the injection device 5 the cartridge is assembled inside the housing 10 in particular inside the cartridge holder 14 and extends along a third axis 3′ at a radial distance from the second axis 4 but parallel to the second axis 4. Consequently, first axis 3 and third axis 3′ almost coincide but are oriented at the offset angle A as can be seen from FIG. 3. Consequently first and third axes 3, 3′ coincide or cross in a virtual crossing point X. The virtual crossing point X is located distally from a distal end of the piston rod 130. It is typically located inside the cartridge 6 or inside the piston 7 of the cartridge 6. As subsequent dispensing procedures take place the piston rod 130 with a bearing 132 or pressure piece advances in distal direction 1. Then, the piston rod 130 extends along the first axis 3 and tends to cross the third axis 3′.

[0120] However and since the piston rod 130, in particular its bearing 132 is radially confined inside the tubular-shaped barrel of the cartridge 6 at least its distal end experiences a co-alignment with the third axis 3′ as the distally directed displacement of the piston rod continues. Moreover, as the piston rod 130 advances distally its distal end departs more and more from the threaded flange portion 9 and therefore resembles a cantilever arm the free and distal end of which being easily deflectable in radial direction so that the distal end of the piston rod 130 co-aligns and coincides with the third axis 3′ as illustrated in FIG. 14.

[0121] The ratchet member 60 as separately shown in FIG. 6 comprises a proximal rim 61 and a distal annular rim 62 that are interconnected by at least one axially extending bridging portion 63. Typically, there are provided two radially oppositely located rod-like bridging portions 63 interconnecting the proximal and distal rims 61, 63. The proximal rim 61 comprises a toothed profile 64 on its radially outwardly facing circumference to selectively engage with the correspondingly toothed profile 84 of the dose indicator 80 as shown in FIG. 7. In this way, ratchet member 60 and dose indicator 80 form a third torque-proof clutch C3 that is releasable through a distally directed displacement of the ratchet member 60 relative to the housing 10 and hence relative to the dose indicator 80.

[0122] The proximally facing surface of the proximal rim 61 further comprises a ratchet profile 65 that is selectively engageable with a correspondingly-shaped ratchet profile 105 located at a distal end face of the drive sleeve 100 as shown in FIGS. 7 and 8. In addition, the ratchet member 60 is axially biased by a spring member 70 that is integrally formed with the ratchet member 60 and which axially extends between the proximal rim 61 and the distal rim 62. The ratchet member 60 and the spring member 70 are manufactured by injection molding, in particular by an injection molded thermoplastic material. The thermoplastic and injection molded spring member 70 comprises a helical structure that is axially compressible to provide an axial spring force. As shown in detail in FIG. 4, the spring member 70 has a tapered distal end featuring a knob-shaped distal tip 71. By means of this distal tip 71 coinciding with the second axis 4 the spring member 70 axially abuts with an abutment member 15 of the housing 10. The abutment member resembling a post extending proximally from a distal front face of the housing features a bearing 15a to accommodate the knob-shaped distal tip 71 of the spring member 70.

[0123] The almost pointed abutment between abutment member 15 and distal tip 71 of the spring member 70 is beneficial in that a contact surface between spring member 70 and abutment member 15 is minimized. Moreover, the mutual abutment coincides with the second axis 4 the spring member 70 and hence the ratchet member 60 is easily rotatable relative to the housing 10 with a minimum of friction. This friction reduced abutment is of particular benefit during setting of a dose as well as to provide an improved audible and/or tactile feedback during dose setting.

[0124] As shown in FIG. 6 the spring member 70 is integrally formed with a proximal end section with the proximal rim 61 of the ratchet member 60. In an initial configuration and prior to an assembly of the ratchet member 60 inside the injection device 5 also a distal end of the spring member 70 is integrally formed and integrally connected to the distal rim 62 of the ratchet member 60. In this initial state as shown in FIG. 9 the spring member 70 and in particular its distal end is substantially deactivated. It is hence hindered to move or to swing relative to the ratchet member 60. This makes the arrangement of ratchet member 60 and spring member 70 rather robust against environmental influences, especially during transportation to an assembly line of the injection device 5.

[0125] During assembly a rather larger axial force above a predefined threshold is applied in the distal direction towards the ratchet member 60. When the distal tip 71 of the spring member 70 is already in axial abutment with the abutment member 15 the frangible connection 72, in particular radially outwardly extending lobes 73 of the spring member 70, that are initially interconnected with the distal rim 62, disconnect and break so as to liberate and to activate the spring member 70. The spring member 70 then relaxes into the shape as shown in FIG. 10 wherein the distal tip 71 is located proximally compared to the axial position of the distal rim 62.

[0126] When in dose setting mode and when the ratchet member 60 is subject to an axial and distal displacement relative to the housing the spring member 70 is compressed as shown in FIG. 11 against a restoring force.

[0127] As the dispensing member 30 is released it is due to the action and effect of the spring member 70, that the proximal rim 61 and hence the ratchet member 60 returns into its initial dose setting position in proximal direction 2.

[0128] In FIG. 15 there are shown the sleeve-shaped dose indicator 80 as well as the gauge element 90. The gauge element 90 comprises an elongated and opaque structure with a dose indicating window 91 through which dose indicating numbers of the dose indicator 80 are visible from outside the injection device 5. The gauge element 90 is splined to the interior of the main housing 11. It is rotationally locked to the main housing 11 but is free to slide in the axial direction relative to the main housing 11. A distal portion of the dose indicator 80 comprises a threaded or helical section 85 that mates and engages a helical section 95 on the inside facing surface portion of the gauge element 90. A rotation of the dose indicator 80 therefore leads to an axial displacement of the gauge element 90.

[0129] The dose indicator 80 further comprises a zero dose stop as well as a maximum dose stop at axially opposite end sections of the helical section 85. When reaching a minimum or maximum dose configuration the dose indicator 80 with its stops tangentially and/or axially abuts with correspondingly-shaped stop features of the gauge element 90. In addition and as shown in FIGS. 16-23 the dose indicator 80 comprises a click element 88 to audibly engage with a correspondingly-shaped click element 98 of the gauge element 90 when reaching an initial, hence a zero dose configuration at the end of a dispensing procedure, thereby audibly indicating to a user that the process of injection has terminated.

[0130] The opaque gauge element 90 is radially sandwiched between the dose indicator 80 and a dose indicating window 16 of the main housing 11 as it is apparent from FIGS. 1 and 15. During a dose setting, in particular during a dose incrementing rotation of the dose indicator 80, the gauge element 90 travels in proximal direction 2, thereby displacing the window 91 to reveal consecutively increasing numbers of the rotating dose indicator 80. At the same time also a distal portion 93 of the gauge element 90 travels in proximal direction 2 which is visible through another window 16a of the main housing 11 as indicated in FIG. 2. The distal portion 93 of the gauge element 90 provides an additional visual user feedback of the actual dose position of the device. This is of particular benefit during dose dispensing, namely when the gauge element 90 returns into its distal position.

[0131] As the gauge element 90 moves in the proximal direction during setting of a dose it reveals a further surface underneath. The axial size of the windows 16, 16a is directly correlated to the maximum size of a dose to be set and dispensed. During the dose dispensing procedure, the progress of dose dispensing is immediately apparent through a comparison of the actual position of the gauge element window 91 within the window 16 or by the axial position of the distal edge of the distal portion 93 inside the window 16a.

[0132] A visible surface portion of the gauge element 90 visible in the widow 16a therefore provides an analogue indication or analogue gauge of the size of the dose dialled, which helps to improve overall handling of the device 5 and which helps to improve patient safety.

[0133] The analogue gauge provided by the additional window 16a and the distal portion 93 of the gauge element 90 is of particular use during dispensing of a dose. The number digit display provided by the rotating dose indicator 80 may change too quickly for individual dose position markings to be legible. It may be therefore difficult for the user to estimate the rate at which the dose is actually dispensed and the amount of medicament still to be dispensed.

[0134] In the following setting of a dose is described. For setting of a dose a user starts to rotate the dose dial 20 in a dose incrementing direction, e.g. clockwise relative to the housing 10. This causes the dispensing member 30 to rotate since dose dial 20 and dispensing member 30 are in permanent rotational interlock. The rotation of the dispensing member 30 equally transfers to a rotation of the ratchet member 60, which due to the ratchet engagement with the ratchet profile 105 of the drive sleeve 100 starts to shuttle axially every time correspondingly-shaped teeth of the ratchet profiles 65, 105 mutually engage.

[0135] In this way dialling or setting of a dose is accompanied by an audible click sound as well as by the button portion 32 that eventually shuttles back and forth in an axial direction. Since the ratchet member 60 is also rotatably locked to the dose indicator 80 when the drive mechanism 8 is in dose setting mode S also the dose indicator 80 starts to rotate in a dose incrementing direction. In this way a sequence of increasing numbers shows up in the window 91 of the gauge element 90 travelling in the proximal direction. During dose setting the drive sleeve 100 is rotatably locked to the main housing 11 through the clutch C1 as illustrated in FIG. 3.

[0136] In this way, since the drive sleeve 100 is rotationally locked and since the dose indicator 80 rotates in a dose incrementing direction the last dose limiter 50 travels in an axial direction as the dose indicator 80 is rotated. In case that the amount of medicament left in the cartridge is smaller than the size of the dose to be set the last dose limiter 50 gets in abutment with a stop element on the outer surface of the drive sleeve 100, thereby preventing any further dose incrementing rotation of the dose indicator 80.

[0137] The ratchet member 60 and the dispensing member 30 are biased in proximal direction 2 by means of the spring member 70 extending axially between the abutment portion 15 and a distal end face or abutment face of the ratchet member's 60 proximal rim 61. The spring member 70 is designed to bias the ratchet member 60 towards and against the distal end face of the drive sleeve 100. This axial load acts to maintain the mutually corresponding ratchet profiles 65, 105 in engagement.

[0138] A torque required to overhaul this ratchet is governed by the axial load provided by the spring member 70, the ramp angle of the ratchet and the friction coefficient between the mating surfaces and the mean radius of the ratchet profiles 65, 105. As the user rotates the dose dial 20 in a dose incrementing direction, e.g. clockwise, the ratchet member 60 rotates relative to the drive sleeve 60 by consecutive ratchet teeth. Every time a ratchet tooth re-engages into a next detented position an audible click is generated by the mutually engaged ratchet profiles 65, 105. At the same time a tactile feedback is given to the user by the change in torque input required for rotating the dose dial 20.

[0139] For increasing a selected dose, the dose dial 20 is simply rotated further, e.g. in clockwise direction. Every time the dose is incremented by a discrete step the re-engagement of the ratchet profiles 65, 105 provides audible and tactile feedback to the user. If the user continues to increase the dose until a maximum dose limit is reached the dose indicator 80 engages with its maximum dose stop with the gauge element 90 thereby preventing any further rotation of the dose indicator 80 and hence any further rotation of the ratchet member 60, the dispensing member 30 and the dose dial 20.

[0140] Once a dose of respective size has been set or selected the user is also able to de-select or to decrement the dose. De-selecting of a dose is achieved by the user rotating the dose dial 20 in a dose decrementing direction, e.g. counter-clockwise. The torque to be applied to the dose dial 20 is sufficient to overhaul the ratchet between the ratchet member 60 and the drive sleeve 100 in the dose decrementing direction. When the ratchet is overhauled counter-clockwise also the dose indicator rotates in the opposite direction, thereby consecutively illustrating a sequence of decreasing numbers in the window 91. Also the last dose limiter 50 travels in the opposite axial direction towards its initial position.

[0141] Once a dose of required size has been set the drive mechanism 8 may be switched into a dose dispensing mode D by depressing the dispensing member 30 in distal direction 1. When the button portion 32 of the dispensing member 30 is depressed as illustrated for instance in FIG. 5, the ratchet member 60 advances in distal direction 1 against the action of the spring member 70. The ratchet engagement of the ratchet profiles 65, 105 is disengaged. In addition the clutch C3 between the ratchet member 60 and the dose indicator 80 is disengaged since the ratchet member 60 is displaced axially relative to the dose indicator 80.

[0142] Moreover and due to the axial abutment of dispensing member 30 and drive sleeve 100 also the drive sleeve 100 is displaced in distal direction 1 so that the clutch C1 between drive sleeve 100 and main housing 11 is disengaged or released. Upon axial displacement of the dispensing member 30 a radially widened shoulder portion 35 thereof axially abuts against a correspondingly-shaped shoulder portion 106 of the drive sleeve 100 thereby disengaging the detent structure 102 from the detent structure 18 of the main housing 11 as illustrated in FIG. 5. Consequently, the drive sleeve 100 is free to rotate under the action of a mainspring 126. Before the clutch C1 disengages in the course of depressing the dispensing member 30 the clutch C2 engages.

[0143] The shoulder portion 106 faces in proximal direction 2 and is located on the inside facing sidewall of the hollow drive sleeve 100. The shoulder portion 106 comprises a stepped down portion. This stepped portion is substantially even-shaped to provide reduced friction when in axial abutment with a correspondingly-shaped stepped shoulder portion 35 of the dispensing member 30. The shoulder portion 35 of the dispensing member 30 faces in the distal direction.

[0144] In dose setting mode S as shown in FIG. 3 there exists at least a small axial gap between these shoulder portions 35, 106. Consequently the axial abutment of dispensing member 30 and drive sleeve 100 is only obtained after the dispensing member 30 has been displaced a certain distance in distal direction 1 so that the ratchet engagement of ratchet member 60 and drive sleeve 100 is disengaged before the drive sleeve 100 advances in unison with the dispensing member 30 and with the ratchet member 60 in distal direction 1 to arrive in the distal dose dispensing position that defines the dose dispensing mode D.

[0145] With the distally directed displacement of the drive sleeve 100 also a clutch C2 between drive sleeve 100 and dose indicator 80 is engaged. This clutch C2 is shown in FIG. 7 in its disengaged state. Hence, the drive sleeve 100 axially extending through the hollow and sleeve-shaped dose indicator 80 comprises a toothed profile 101 to selectively engage with a correspondingly toothed profile 86 located at an inside facing sidewall section at the proximal end of the dose indicator 80. When displacing the drive sleeve 100 in distal direction 1 to arrive at the dose dispensing position the toothed profile 101 engages with the toothed profile 86 in a torque-proof way. Moreover, as shown in FIG. 7 the toothed profile 101 extends in the distal direction from a radially outwardly extending flange portion 108 of the drive sleeve 100.

[0146] During the combined distally directed displacement of dispensing member 30, ratchet member 60 and drive sleeve 100 the second clutch C2 engages before the clutch C1 disengages. Moreover, the clutch C2 also engages before the clutch C3 disengages. The clutch C1 disengages after the clutch C3 has disengaged. This is to avoid any uncontrolled rotation of the drive sleeve and to make sure that the dose actually set and dispensed exactly corresponds to the dose size as indicated by the dose indicator 80. When returning into the dose setting mode, the clutches C1, C2 and C3 engage and disengage in an inverted order.

[0147] As the clutch C2 engages the drive sleeve 100 is further in axial abutment with the proximal end of the dose indicator 80. Consequently, the dose indicator 80 axially fixed to the housing 10 also serves as a distal stop for the combined distally directed displacement of drive sleeve 100 and dispensing member 30.

[0148] During dose dispensing the drive sleeve 100 then rotates in a dose decrementing direction, e.g. counter-clockwise under the action of the mainspring 126. This rotation is equally transferred to a dose decrementing rotation of the dose indicator 80. Hence, during dose dispensing the dose indicator 80 returns into its initial position and the gauge element 90 returns into its initial position as illustrated in FIG. 1. The process of dose dispensing is terminated when the zero dose stop of the dose indicator 80 abuts with a correspondingly-shaped stop of the gauge element 90.

[0149] There are further provided mutually engaging click elements 88 and 98 on the dose indicator 80 and the gauge element 90 that audibly engage when the zero dose configuration has been reached. The click element 88 comprises a flexible arm which is to be radially outwardly biased by the axial and distal displacement of the ratchet member 60, in particular of its distal rim 62. In this way, the click element 88 of the dose indicator 80 may be radially outwardly biased by the ratchet member 60 when switched into the dose dispensing mode D. In this way, a rather loud and distinct click noise is generated directly indicating to a user, that dose dispensing has terminated.

[0150] As it is apparent from the sequence of FIGS. 16-19 and the corresponding sequence of FIGS. 20-23 the axially aligned click element 88 integrally formed with the dose indicator 80 extends at least slightly radially inwardly into the hollow-shaped dose indicator 80. In the dose setting mode as shown in FIGS. 16 and 20 the radially inwardly extending portion of the click element 88 is located distally from the distal rim 62 of the ratchet member 60. The click element 88 extends in an axial direction and its free end 82 forms a distal end thereof. During a dose setting procedure the gauge element 90 is subject to a proximally directed displacement relative to the dose indicator 80 and hence also relative to the click element 88.

[0151] Since the click element is in its unbiased state it is substantially disengaged from the correspondingly-shaped click element 98 of the gauge element 90 that comprises a radially outwardly extending recess in the inside facing sidewall portion of the gauge element 90. As a dose dispensing is triggered through the distally directed displacement of the dispensing member 30 and the ratchet member 60 also the distal rim 62 of the ratchet member 60 advances in distal direction 1. Then and as illustrated in FIGS. 17 and 21 the click element 88 is deflected radially outwardly.

[0152] Consequently, this radially outwardly directed displacement is largest at the free end 82 of the click element 88. It is particularly located radially outwardly compared to the outer circumference of the helical section 85 of the dose indicator 80. As shown in FIGS. 18 and 22 as the gauge element 90 returns into its initial zero dose position the click element 88, in particular its free end 82 is deflected radially inwardly. Since the click element 88 is still biased by the distal rim 62 of the ratchet member 60 radially outwardly a rather loud and distinct click noise is generated when the recessed click element 98 of the gauge element 90 engages and axially overlaps with the free end 82 of the dose indicator's 80 click element 88.

[0153] When the dispensing member 30 is released, the spring member 70 induces a proximally directed return motion to the ratchet member 60, thereby disengaging the click element 88 and the ratchet member's 60 distal rim 62. In a subsequent dose setting procedure the gauge element 90 is displaceable in the proximal direction relative to the dose indicator 80 without producing any noise.

[0154] The drive sleeve 100 is permanently rotatably engaged via the geared section 103 with the drive member 110. As already explained a rotation of the drive member 110 in dose decrementing direction leads to a distally directed displacement of the piston rod 130. In addition the drive member 110 comprises a radially outwardly protruding click element 112, indicated in FIG. 2, engaging with a correspondingly-shaped toothed profile on the interior surface of the main housing 11. In this way, delivery of a dose and hence a rotation of the drive member 110 is also accompanied by an audible click sound with each dose increment delivered.

[0155] Delivery and dispensing of a dose continues as described above while the user keeps the dispensing member 30 in a depressed position. If the user releases the dispensing member 30, the dispensing member 30 immediately returns into its initial and proximal dose setting position under the effect of the spring member 70. Consequently, also the ratchet member 60 and the drive sleeve 100 return into their dose setting positions, thereby engaging the clutches C1, C3 but releasing the clutch C2.

[0156] During dose dispensing the dose indicator 80 and the drive sleeve 100 rotate together. Since there is no relative rotation between the drive sleeve 100 and the dose indicator 80 the last dose limiter 50 remains in its axial position relative to the drive sleeve 100 and the dose indicator 80.

[0157] Once the dispensing procedure is stopped by the dose indicator 80 getting in rotational abutment with the gauge element 90 the mainspring-driven rotation of the drive sleeve 100 stops. When the user releases the dispensing member 30, in particular its button portion 32 the drive sleeve 100 will re-engage with the main housing 11 and the ratchet member 60 will re-engage with the dose indicator 80.

[0158] The mainspring 126 providing a mechanical energy storage and providing sufficient torque to expel the amount of medicament contained in the cartridge 6 comprises an elongated strip of material that has been rolled or coiled such that its natural state is to form a tightly wound spiral with a comparatively small inner diameter. One end of the elongated material strip is engaged and connected to the drive sleeve 100. The drive sleeve 100 comprises a respective coil portion 107 axially constrained by flange portions 108 as shown in FIGS. 1 and 7 that allows for a smooth and well-defined coiling of the elongated material strip of the mainspring 126.

[0159] There is further provided a storage spool 120 radially adjacent to the coil portion 107 of the drive sleeve 100. The storage spool 120 is axially intersected by the drive member 110 and is free to rotate on the outer circumference of the drive member 110. Also the storage spool comprises a distal and a proximal flange portion 122 in order to axially constrain the mainspring 126. The mainspring 126, hence the elongated strip of material, tends to coil itself onto the storage spool 120. Since one end of the mainspring 126 is anchored to the drive sleeve 100 the mainspring 126 is chargeable by rotating the drive sleeve 100 in a dose incrementing direction thereby coiling up the elongated strip of material onto the coil portion 107 of the drive sleeve 100. Once charged the majority of material of the mainspring 126 is wrapped around the drive sleeve 100. During consecutive dispense procedures the elongated strip of material transfers back to the storage spool 120 thereby inducing a number of dose decrementing rotations of the drive sleeve 100.

[0160] As shown in FIG. 3 the flange portions 108, 122 of the drive sleeve 100 and the drive member 110 are axially engaged. In this way the storage spool 120 is axially slaved or restrained by the drive sleeve 100. The storage spool 120 is axially intersected by the sleeve shaped drive member 110 and is free to slide along the drive member 110 in an axial direction. In this way, the storage spool 120 is axially displaceable in unison with the drive sleeve when switching between dose dispensing and dose setting modes, thereby keeping any axial load away from the mainspring 126.

LIST OF REFERENCE NUMERALS

[0161] 1 distal direction [0162] 2 proximal direction [0163] 3 axis [0164] 3′ axis [0165] 4 axis [0166] 5 injection device [0167] 6 cartridge [0168] 7 piston [0169] 8 drive mechanism [0170] 9 flange [0171] 10 housing [0172] 11 main housing [0173] 12 proximal housing portion [0174] 12a socket portion [0175] 13 protective cap [0176] 14 cartridge holder [0177] 14a threaded socket [0178] 15 abutment member [0179] 15a bearing [0180] 16 window [0181] 16a window [0182] 17 protrusion [0183] 18 detent structure [0184] 20 dose dial [0185] 21 clip member [0186] 30 dispensing member [0187] 31 shaft portion [0188] 32 button portion [0189] 34 snap member [0190] 35 shoulder portion [0191] 50 last dose limiter [0192] 60 ratchet member [0193] 61 proximal rim [0194] 62 distal rim [0195] 63 bridging portion [0196] 64 toothed profile [0197] 65 ratchet profile [0198] 70 spring member [0199] 71 distal tip [0200] 72 frangible connection [0201] 73 lobe [0202] 80 dose indicator [0203] 82 free end [0204] 84 toothed profile [0205] 85 helical section [0206] 86 toothed profile [0207] 88 click element [0208] 89 groove [0209] 90 gauge element [0210] 91 window [0211] 9f3 distal portion [0212] 95 helical section [0213] 98 click element [0214] 100 drive sleeve [0215] 100a distal end [0216] 100b proximal end [0217] 101 toothed profile [0218] 102 detent structure [0219] 103 geared section [0220] 104 threaded section [0221] 105 ratchet profile [0222] 106 shoulder portion [0223] 107 coil portion [0224] 108 flange portion [0225] 110 drive member [0226] 110′ drive member [0227] 112 click element [0228] 113 geared section [0229] 113′ geared section [0230] 120 storage spool [0231] 122 flange portion [0232] 126 mainspring [0233] 130 piston rod [0234] 132 bearing [0235] 133 outer thread [0236] 140 piercing assembly [0237] 141 injection needle [0238] 142 needle hub