EXCAVATION ASSEMBLY FOR USE IN EXCAVATOR
20170268336 ยท 2017-09-21
Inventors
Cpc classification
E21D9/1013
FIXED CONSTRUCTIONS
E02F3/30
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
E02F9/2271
FIXED CONSTRUCTIONS
International classification
E02F3/32
FIXED CONSTRUCTIONS
Abstract
There is provided an excavation assembly for use in an excavator, wherein the excavation assembly is removably coupled to an arm at a pair of spaced shaft-receiving portions defined therein, wherein the excavation assembly performs an excavation operation into a ground or a rock, wherein the excavation assembly comprises: a body removably coupled at one end thereof to the pair of spaced shaft-receiving portions; a driving mechanism configured to generate at least one of a linear driving force, a rotational driving force, and a striking force; an excavation tool coupled to the driving mechanism and configured to be driven by at least one of the linear driving force, the rotational driving force, and the striking force transmitted from the driving mechanism, thereby to perform the excavating operation, wherein a direction of the excavation operation by the excavation tool varies depending on coupling positions between the pair of spaced shaft-receiving portions and the body.
Claims
1. An excavation assembly for use in an excavator, wherein the excavator has an boom and an arm coupled to the arm, wherein the arm has a distal end having a pair of spaced shaft-receiving portions defined therein, wherein the excavation assembly is removably coupled to the arm at the pair of spaced shaft-receiving portions, wherein the excavation assembly is configured to perform an excavation operation into a ground or a rock, wherein the excavation assembly comprises: a body removably coupled at one end thereof to the pair of spaced shaft-receiving portions; a driving mechanism installed inside or on one side of the body and configured to generate at least one of a linear driving force, a rotational driving force, and a striking force; an excavation tool coupled to the driving mechanism and configured to be driven by at least one of the linear driving force, the rotational driving force, and the striking force transmitted from the driving mechanism, thereby to perform the excavating operation, wherein a direction of the excavation operation by the excavation tool varies depending on coupling positions between the pair of spaced shaft-receiving portions and the body.
2. The assembly of claim 1, wherein the body comprises: a housing having a receiving space defined therein; a pair of lateral and spaced brackets arranged on opposite sides of the housing on an outer face thereof respectively; and at least three shaft-type connectors coupled to and extended between the pair of lateral brackets at an upper portion of the housing, wherein the at least three shaft-type connectors are spaced apart from each other with an spacing corresponding to a spacing between the pair of spaced shaft-receiving portions, wherein two neighboring shaft-type connectors are selected among the at least three shaft-type connectors and are coupled to the pair of spaced shaft-receiving portions respectively such that a direction of the excavating operation of the excavation tool is determined.
3. The assembly of claim 2, wherein the driving mechanism comprises: a driver cylinder received within the receiving space and configured to generate a striking force, wherein the driver cylinder has an output shaft; a drive shaft having one end connected to the output shaft of the driver cylinder, wherein the drive shaft is configured to reciprocate using the striking force received from the driver cylinder; and a connector member having one end coupled to the other end of the drive shaft and the other end removably coupled to the excavation tool, wherein the connector member is configured to receive the striking force from the drive shaft to allow the excavation tool to reciprocally move.
4. The assembly of claim 3, wherein the housing comprises: a base body hollowed along a reciprocating direction of the drive shaft, wherein the pair of lateral brackets are arranged on opposite sides of the base body on an outer face thereof respectively; a hollow connection body coupled to the base body at a lower end thereof to define the receiving space together with the base body; and a body cover configured to close an open top portion of the base body with the driver cylinder being received in the receiving space.
5. The assembly of claim 3, wherein the driver cylinder is embodied as a hydraulic cylinder driven by oil supplied from the excavator.
6. The assembly of claim 3, wherein the excavation tool comprises: a striking tool body detachably coupled to one end of the driver cylinder through the other end of the housing, wherein the tool body is configured to reciprocate using the striking force; and a plurality of boring bits radially formed on a surface of the striking tool body abutting the ground or rock.
7. The assembly of claim 2, wherein the driving mechanism comprises: a drive motor received inside the receiving space, wherein the motor is configured to generate a rotational drive force; a drive shaft connected, at one end thereof, to a rotation shaft of the drive motor, wherein the drive shaft is configured to receive the rotational drive force from the drive motor; and a connector member having one end coupled to the other end of the drive shaft and the other end detachably coupled to the excavation tool, wherein the connector member is configured to receive the rotational driving force from the drive shaft to enable a rotation of the excavation tool.
8. The assembly of claim 7, wherein the housing comprises: a base body hollowed along an extension direction of the rotation shaft of the drive motor, wherein the pair of lateral brackets are arranged on opposite sides of the base body on an outer face thereof respectively; a hollow connection body coupled to the base body at a lower end thereof to define the receiving space together with the base body; and a body cover configured to close an open top portion of the base body with the drive motor being received in the receiving space.
9. The assembly of claim 7, wherein the drive motor is embodied as a hydraulic motor driven by oil supplied from the excavator.
10. The assembly of claim 7, wherein the excavation tool comprises: a rotatable body detachably coupled to one end of the drive motor through the other end of the housing, wherein the rotatable body is configured to rotate using the rotational drive force from the drive motor; and a plurality of rotation portions, each portion having one end rotatably coupled to a lower end of the rotatable body, each portion having a plurality of boring bits radially formed on a surface of the portion body abutting the ground or rock.
11. An excavator comprising the assembly of claim 1, the excavator comprising: a traveling system; an upper revolving structure on the traveling system; a boom having one end pivotally coupled to the upper revolving structure; a first arm having one end pivotally coupled to the other end of the boom; a second arm having one end pivotally coupled to the other end of the first arm and the other end having the pair of spaced shaft-receiving portions defined therein; at least one boom cylinder connecting the upper revolving structure and the boom, wherein the boom cylinder is configured to articulate the boom; at least one first arm cylinder connecting the first arm and the boom, wherein the first arm cylinder is configured to articulate the first arm; and at least one second arm cylinder connecting the first and second arms, wherein the second arm cylinder is configured to articulate the second arm, wherein the at least one first arm cylinder is disposed below a bottom of the boom.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0045] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present disclosure.
[0046] In describing the embodiments, descriptions of techniques which are well known in the art to which the present disclosure belongs and which are not directly related to the present disclosure are not described. This is to omit the unnecessary explanation so that the gist of the present disclosure will not be overlooked.
[0047] For the same reason, some of the elements in the accompanying drawings are exaggerated, omitted or schematically shown. In addition, the size of each component in the drawing does not reflect an actual size. In the drawings, the same or corresponding components are denoted by the same reference numerals.
[0048] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings for explaining an excavation assembly 1 for use in the excavator.
[0049]
[0050] A general excavator 10 is a construction machine that performs operations such as digging the earth, transporting the earth and sand, dismantling the building, and arranging the ground or rock in civil engineering, building, and construction sites. The excavator may include a traveling system for moving the excavator, an upper revolving structure mounted on the traveling system and rotating 360 degrees, and an arm 11 mounted to the upper revolving structure and performing a loading operation, etc. via link drive.
[0051] The arm 11 may be coupled to a bucket for general excavation and soil loading, a breaker for breaking hard ground or rock, and a crusher used for dismantling the building.
[0052] As shown in
[0053] Hereinafter, the excavation assembly for use in the excavator according to the first embodiment of the present disclosure will be described with reference to
[0054]
[0055] As shown in
[0056] The driving mechanism 200 included in the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure may be a driving mechanism 200 for generating a striking force in a linear direction. The excavation tool 300 may be a hammer boring tool 300 that reciprocates and performs a boring operation on the ground or rock using the striking force transmitted from the driving mechanism 200 generating the striking force.
[0057] The body 100 may be connected at one end thereof to the arm at the pair of spaced shaft-receiving portions 12 thereof in a detachable manner. As shown in
[0058] The driving mechanism 200 generating the striking force may be installed inside the body 100 and can generate the striking force along the longitudinal direction of the body 100. FIG. As shown in
[0059] The hammer boring tool 300 may be connected to the driving mechanism 200 at a portion thereof exposed through the other end of the body 100. The hammer boring tool 300 may receive the striking force from the driving mechanism 200 generating the striking force and, thus, may reciprocate to perform a boring operation on the rock or ground. FIG. As shown in
[0060] The operation direction of the hammer boring tool 300 of the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure may vary depending on the coupling positions between the shaft-type connectors 130 of the body 100 and the pair of spaced shaft-receiving portions 12 defined in the arm 11. The body 100 may be coupled to the arm 11 at the pair of spaced shaft-receiving portions 12 defined by the arms 11 of the excavator 10 via the plurality of shaft-type connectors 130, as described above. In this connection, the installation direction of the body 100 may be changed according to the coupling positions between the pair of spaced shaft-receiving portions 12 and the shaft-type connectors 130, thereby changing the working direction of the hammer boring tool 300. In this connection, an example in which the working direction of the hammer boring tool 300 is changed according to the joint positions between the pair of spaced shaft-receiving portions 12 and the shaft-type connectors 130 will be described later in detail with reference to
[0061] Hereinafter, with reference to
[0062]
[0063] As shown in
[0064] The housing 110 forms a basic frame of the body 100. The housing may have a receiving space 111a defined therein to accommodate the driving mechanism 200 to generate the striking force therein. On both sides of the housing 110, the pair of lateral brackets 120 may be respectively provided facing each other. FIG. As shown in
[0065] The base body 111 is opened at the top and bottom portions thereof and along the reciprocating direction of the drive shaft 220. On both sides of the base body 111, the pair of lateral brackets 120 may be provided. As shown in
[0066] As shown in
[0067] As shown in
[0068] Although, in
[0069] The connection body 112 is open at the top and bottom thereof. When the connection body 112 is coupled to the lower end of the base body 111, the connection body 112 may form the receiving space 111a together with the base body 111. The body cover 113 may close the open top of the base body 111 when the driver cylinder 210 is coupled to the base body 111.
[0070] As shown in
[0071] As shown in
[0072] Preferably, at least three shaft-type connectors 130 may be provided. Two adjacent shaft-type connectors 130 of at least three shaft-type connectors 130 are selectively fastened to the pair of spaced shaft-receiving portions 12 respectively, whereby the boring working direction of the hammer boring tool 300 may be determined based on the fastening positions therebetweeen.
[0073] In one embodiment, in order to implement n different working directions, (n+1) shaft-type connectors 130 may be sequentially and spacedly arranged with each spacing corresponding to the spacing between the pair of spaced shaft-receiving portions 12. In this connection, it is not preferable that among the (n+1) shaft-type connectors 130, adjacent three shaft-type connectors 130 may be arranged in a straight line. That is, among the (n+1) shaft-type connectors 130, any three adjacent shaft-type connectors 130 may be preferably arranged in an angular arrangement less than 180 degrees.
[0074] In
[0075]
[0076] Although
[0077] As described above, the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure may allow the working direction of the working tool coupled to the body 100 to be changed via a selection of the coupling positions between the plurality of shaft-type connectors 130 provided on the body 100 and the pair of spaced shaft-receiving portions 12 defined in the arm 11. This allows easy adjustment of the working direction of the hammer boring tool 300 as desired, without adjustment limitation by the location of the excavator 10, the working radius of the arm 11 provided in the excavator 10, and the like.
[0078] As shown in
[0079] The driver cylinder 210 may be mounted into the accommodation space 111a defined in the housing 110 of the body 100 and can generate the striking force. As shown in
[0080] Preferably, the driver cylinder 210 may be implemented as a hydraulic cylinder driven using oil supplied from the excavator. As such, the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure employs the driver cylinder 210 provided in the driving mechanism 200 as the hydraulic cylinder, so that the driving mechanism 200 to generates the striking force may be smaller while the power required for the boring operation can be sufficiently obtained. In this example, the driver cylinder 210 is implemented as the hydraulic cylinder, but the present disclosure is not limited thereto. It is apparent to those skilled in the art that the driver cylinder may alternatively be implemented as various types of actuator cylinders, such as a pneumatic cylinder.
[0081] The drive shaft 220 is connected at one end thereof to a driver shaft of the driver cylinder 210. The drive shaft 220 receives the striking force from the driver cylinder 210 and, thus, is reciprocated. In addition, the connector member 230 has one end 231 thereof coupled to the other end of the drive shaft 220, and the hammer boring tool 300 is detachably coupled to the other end 232 thereof. The connector member 230 may reciprocally drive the hammer boring tool 300 using the striking force transmitted from the drive shaft 220. Although not shown in detail, one end 231 and the other end 232 of the connector member 230 may be threaded so that the drive shaft 220 and the hammer boring tool 300 may be thread-engaged therewith respectively. In addition, a coupling groove 233 may be defined in the outer circumferential surface of the connector member 230 to facilitate tightening or loosening of the threads when the drive shaft 220 and the hammer boring tool 300 are thread-engaged or thread-disengaged with the connector member 230.
[0082] As shown in
[0083] The driving mechanism 200 further includes the power transmission 240 power-connecting the drive shaft of the driver cylinder 210 with the drive shaft 220 to transmit the striking force from the driver cylinder 210 to the drive shaft 220.
[0084] The driving mechanism 200 to generate the striking force further includes a support member 250 for supporting the reciprocating movement of the drive shaft 220.
[0085] Hereinafter, referring to
[0086]
[0087] As shown in
[0088] The striking tool body 310 may be detachably coupled, at one end thereof, to one end of the driving mechanism to generate the striking force. In addition, the plurality of boring bits 320 may be radially formed on the surface of the striking tool body 310 abutting the ground or rock. The plurality of boring bits 320 may be made of tungsten or alloy steel. In addition, the plurality of boring bits 320 are preferably arranged in a circular array at the same angular spacing on the same plane on one side facing the working direction.
[0089] As described above, in the excavation assembly 1 for the excavator according to the first embodiment of the present disclosure, the boring operation direction of the hammer boring tool 300 can be changed based on the joining positions between the shaft-type connectors 130 of the body 100 and the pair of spaced shaft-receiving portions 12.
[0090] Hereinafter, Referring to
[0091]
[0092]
[0093] As shown in
[0094] To the contrary, as shown in
[0095] Hereinafter, Referring to
[0096]
[0097] As shown in
[0098] The driving mechanism 200 constituting the excavation assembly 1 for use in the excavator according to the second embodiment of the present disclosure, which is different from the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure shown in
[0099] The body 100 may be connected at one end thereof to the arm at the pair of spaced shaft-receiving portions 12 defined in the arm in a detachable manner. The body 100 constituting the excavation assembly 1 for use in the excavator according to the second embodiment of the present disclosure has substantially the same structure as the body 100 constituting the excavation assembly 1 for use in the excavator according to the first embodiment of the present disclosure shown in
[0100] The rotation-driving mechanism 200 may installed inside the body 100 and can generate the rotational driving force. As shown in
[0101] The boring tool 300 may be connected to the portion of the rotation-driving mechanism 200 exposed through the other end of the body 100. The tool 300 may be rotated by the rotational driving force transmitted from the rotation-driving mechanism 200 to perform the boring operation on the ground or the rock. As shown in
[0102] As described above, in the excavation assembly 1 for use in the excavator according to the second embodiment of the present disclosure, the boring operation direction of the boring tool 300 may vary depending on the joining positions between the shaft-type connectors 130 of the body 100 and the pair of spaced shaft-receiving portions 12.
[0103] Hereinafter, referring to
[0104]
[0105] As shown in
[0106] Referring to
[0107] Hereinafter, referring to
[0108]
[0109] As shown in
[0110] The boom 10 may have one end pivotally coupled to the upper revolving structure 200. The boom 10 may be pivoted up and down by the boom cylinder 40 described below.
[0111] The first arm 20 may have one end pivotally coupled to the other end of the boom 10. One end of the first arm 20 is inserted into the cut-out portion 11 formed in the other end of the boom 10 to a certain depth, and then may be pivotally coupled to the boom 10 by a pivot shaft 12. The first arm 20 may be pivoted back and forth with respect to the upper revolving structure 200 by a first arm cylinder 50, described below
[0112] The second arm 30 may be pivotally coupled to the other end of the first arm 20 at one end of the arm 30. Although the second arm 30 is provided as a pair of links and is connected to a second arm cylinder 60 to be described later, the present disclosure is not limited thereto. The shape, number and arrangement of the second arm 30 may be changed by a person skilled in the art.
[0113] The pair of spaced shaft-receiving portions 70 may be defined in the other end of the first arm 20 and the other end of the second arm 30. The pair of spaced shaft-receiving portions 70 may be removably coupled to the excavation assembly (
[0114] As described above, the excavation assembly (
[0115] As shown in
[0116] The boom cylinder 40 connects the upper revolving structure 200 and the boom 10, and articulates the boom 10. The first arm cylinder 50 connects the boom 10 to the first arm 20, and the first arm 20 can be articulated by the cylinder 50. The second arm cylinder 60 connects the first arm 20 to the second arm 30, and the second arm 30 can be articulated by the cylinder 60. On the other hand, the first arm cylinder 50 may be placed under the bottom of the boom 10. According to the present disclosure, since the first arm cylinder 50 of the excavator 2 is disposed below the bottom of the boom 10 rather than above the top of the boom 10 as in the conventional excavator, it is possible to smoothly perform the excavation work even in a workplace with a narrow space such as a tunnel.
[0117] Preferably, the boom cylinder 40, the first arm cylinder 50, and the second arm cylinder 60 each may be implemented as a hydraulic cylinder driven by a working fluid. In this example, a hydraulic cylinder is exemplified. However, it is apparent to those skilled in the art that various types of actuators such as a pneumatic cylinder may be used.
[0118] On the other hand, at least one first arm cylinder 50 may be placed under the bottom of the boom 10. As shown in
[0119] Hereinafter, the operation of the excavator 2 to which the excavation assembly 1 for use in the excavator according to the embodiments of the present disclosure is to be mounted will be briefly described.
[0120] First, during excavation, the boom cylinder 40 is coupled to the upper revolving structure 200 at one end of the cylinder 40 and is coupled to the boom 10 at the other end of the cylinder 40. Thus, when the boom cylinder 40 expands, the boom 10 may be pivoted clockwise. When the boom cylinder 40 shrinks, the boom 10 may be turned counterclockwise.
[0121] Further, the first arm cylinder 50 has its one end coupled to the boom 10 and the other end coupled to the first arm 20. Thus, when the first arm cylinder 50 expands, the first arm 20 may be pivoted clockwise. Conversely, when the first arm cylinder 50 shrinks, the first arm 20 may be pivoted counterclockwise.
[0122] Moreover, the second arm cylinder 60 has one end coupled to the first arm 20 and the other end coupled to the second arm 30. Thus, when the second arm cylinder 60 expands, the excavation assembly (
[0123] While the present disclosure has been particularly shown and described with reference to exemplary embodiments thereof, and using specific terms, it is to be understood that the embodiments and terms are merely used in a general sense to easily describe the technical contents of the present disclosure and to facilitate understanding of the disclosure and, thus, the disclosure is not limited to the disclosed exemplary embodiments. Those embodiments and terms are not intended to limit the scope of the disclosure. It will be apparent to those skilled in the art that other modifications based on the technical idea of the present disclosure are possible in addition to the embodiments disclosed herein.
INDUSTRIAL AVAILABILITY
[0124] The present disclosure relates to an excavation assembly for use in the excavator, and more particularly, to an excavation assembly for use in the excavator whereby, in an excavation work using the excavator, it is possible to increase the ease of moving to various work places and work efficiency thereof, and to smoothly perform the excavation work even in a narrow working space such as a tunnel.