METHOD FOR OBTAINING FIBERS FROM AT LEAST ONE PLANT STEM
20170321350 · 2017-11-09
Assignee
Inventors
Cpc classification
International classification
Abstract
A method, application and device for obtaining fibres from at least one plant stem or from plant bast is disclosed. The at least one plant stem is treated with at least one high-speed liquid jet or high-speed gas jet. At the start of treatment with the high-speed liquid jet or the high speed gas jet the at least one plant stem has a moisture content of at least 25% and/or vegetable glues, in particular the pectin and hemicelluloses, of the plant stem are in a swollen state.
Claims
1. A method for obtaining plant fibers from at least one plant stem or from at least one unit of plant bast separated from wood, with or without cuticula, comprising steps of: breaking down the plant stem or the unit of plant bast, with or without cuticula, through treatment with at least one high-speed liquid jet or high-speed gas jet, and wherein the at least one plant stem or the at least one unit comprising plant bast, with or without cuticula, has a moisture content of at least 25%, or vegetable glues of the plant stem or the unit of plant bast are in a swollen state at a start of the treatment with the high-speed liquid jet or high-speed gas jet.
2. The method according to claim 1, further comprising: moving the plant stem or the unit and the high-speed liquid jet or high-speed gas jet in relation to one another in the direction of a longitudinal extension of the plant stem with a first speed.
3. The method according to claim 2, wherein in the step of moving and with reference to the plant stem, the first speed is parallel to a speed component of a second speed of the liquid or gas inside the high-speed liquid jet or high-speed gas jet.
4. The method according to claim 1, wherein in the step of breaking down, the at least one plant stem has a stem or the unit of bast is from a group of eurosids I or has a length of at least 20 cm.
5. The method according to claim 1, further comprising a step of: generating the at least one high-speed liquid jet or high-speed gas jet through guiding a liquid volume subjected to at least 15 bar through a nozzle.
6. The method according to claim 1, wherein the at least one high-speed liquid jet or high-speed gas jet exhibits a second speed of the water in the high-speed liquid jet or high-speed gas jet of more than 20 m/s at a location where the at least one high-speed liquid jet or the high-speed gas jet strikes the plant stem.
7. The method according to claim 1, wherein the step of treating comprises treating the plant stem or the unit with at least two high-speed liquid jets or high-speed gas jets, the first speeds of which are oriented at an angle of at least 60° relative to each other, or the plant stem or the unit passes at least twice through the at least one high-speed liquid jet or high-speed gas jet, and wherein the plant stem is rotated at least 90° about the plant stem's longitudinal axis between the two passes through the at least one high-speed liquid jet or high-speed gas jet.
8. The method according to claim 1, further comprising treating the plant stem on at least 180° of the plant stem's circumference by the at least one high-speed liquid jet or high-speed gas jet.
9. An application of at least one high-speed liquid jet or high-speed gas jet for obtaining plant fibers from at least one plant stem or from at least one unit of plant bast separated from wood, with or without cuticula, wherein the plant stem or the unit of plant bast, with or without cuticula, is broken down through treatment with the at least one high-speed liquid jet or high-speed gas jet, and the at least one plant stem or the at least one unit comprising plant bast, with or without cuticula, has a moisture content of at least 25%, or vegetable glues of the plant stem or the unit of plant bast are in a swollen state before starting the treatment with the high-speed liquid jet or high-speed gas jet.
10. A device for obtaining plant fibers from at least one plant stem or from at least one unit of plant bast separated from wood, with or without cuticula, comprising: a retention or guide element for at least one plant stem or at least one unit comprising plant bast separated from wood, with or without cuticula; and a device for treating the at least one plant stem or unit comprising plant bast separated from wood received in the retention or guide element with at least one high-speed liquid jet or high-speed gas jet.
11. The method according to claim 1, wherein the step of breaking down of the plant stem or the unit of plant bast, with or without cuticula, through treatment with at least one high speed liquid jet or high-speed gas jet occurs when vegetable glues of pectin and hemicellulose are in a swollen state at the start of the treatment.
12. The method according claim 4, wherein in the step of breaking down, the unit of bast is a hemp plant or a nettle plant.
13. The method according claim 5, wherein the step of generating comprises guiding the liquid volume subjected to at least 30 bar through the nozzle.
14. The method according claim 5, wherein the step of generating comprises guiding the liquid volume through the nozzle, where the nozzle has a cross sectional tapering by a factor of from about 2 up to about 20.
15. The method according to claim 6, wherein the exhibited second speed of the water is more than 30 m/s.
16. The method according to claim 6, wherein the exhibited second speed of the water is more than 50 m/s.
17. The method according to claim 7, wherein the step of passing the plant stem or the unit through the at least two high-speed liquid jets or high-speed gas jets, comprises orienting the first speeds at at least 90° relative to each other.
18. The method according to claim 7, wherein the step of passing the plant stem or the unit through the at least two high-speed liquid jets or high-speed gas jets, comprises orienting the first speeds at at least 120° relative to each other.
19. The method according to claim 7, wherein the plant stem or the unit passes at least twice through the at least one high-speed liquid jet or high-speed gas jet, and wherein the plant stem is rotated through at least 120° about the plant stem's longitudinal axis between the two passes.
20. The application according to claim 9 wherein vegetable glues of pectin and hemicellulose of the plant stem or the unit of plant bast are in a swollen state before starting the treatment with the high-speed liquid jet or high-speed gas jet.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0076] Further advantages and advantageous designs shall be described by way of example on the basis of the schematic Figures. Therein:
[0077]
[0078]
[0079]
DETAILED DESCRIPTION
[0080] A U-profile 1 can be seen in
[0081] Another nozzle 5 can also be seen therein, which generates a rotating high-speed water jet, which covers an angular range of 30° to 95° to the longitudinal extension of the inserted plant stem 2 with its jet direction.
[0082] Moreover, a third nozzle 6 can also be seen therein, which generates a flat-jet high-speed water jet, which forms an angle of 75° to the longitudinal extension of the inserted plant stem 2 with its jet direction, and is disposed with its width parallel to the first flat jet.
[0083] The plant stem 2 can be placed in the U-profile 1 by a user, and pulled upward and to the left. The jets of the upper nozzle release bark, together with fibers thereby. The jet from the lower nozzle 3 supports the removal of the removed and/or released components. In order to remove these components and the water, the longitudinal extension of the U-profile 1 is tilted in relation to the horizontal plane.
[0084] The user can thus guide the plant stem 2 back downward and toward the right, and rotate it, and pull it back upward and toward the right, to peel again, in particular on another side.
[0085] Alternatively and/or subsequently, the user can turn the plant stem 2 over and peel it as described above on the side that was not previously treated.
[0086]
[0087] The securing of the plant stems 9 spaced apart from one another ensures that the plant stems 9 do not overlap, and cannot evade the high-speed water jet.
[0088] The remaining stems can be subsequently clamped at another location, and again processed for peeling with a high-speed water jet, in particular at the location of the first clamping.
[0089] Subsequently, and/or alternatively, the stems can be used and reprocessed again from another side for peeling with one or more high-speed water jets, in particular as described above.
[0090] Particularly advantageously, the fibers obtained with this invention are treated immediately with the subsequent method, which is also an independent invention, and can be implemented independently, for example, with fibers or fiber slivers obtained by other means, or following other treatments, such as washing, sorting, e.g. according to fiber lengths, cleaning, bleaching, dying and/or sliver formation.
[0091] In principle, it is also known to subsequently wash the obtained fibers, and to rid them of foreign components. This takes place in part through subjecting them to water forced through the nozzles under pressure, as is disclosed, for example, in DE 197 03 634.
[0092] It is also known to comb the fibers, and to likewise clean them as a result. It is likewise known to double and/or stretch the fibers. This takes place when they are dry, and normally after the fibers have been processed to form a card sliver or card web, or comb sliver. It is also known to boil and/or bleach the fibers, in particular in the form of a sliver, and to further clean and bleach them thereby, e.g. through an appropriate flow in a kettle for example.
[0093] The drawing and spinning is limited by the properties of the ratio of the length to the width of the technical fibers, defined by the technical fibers. Furthermore, the machines used for combing also consume a comparably large amount of energy. Moreover, significant energy is used for an optional upstream drying.
[0094] The object of the further invention is to define a corresponding method, which is superior to the conventional method, and enables a superior cleaning with the lowest possible energy consumption, and/or enables the ratio between the length and thickness of the technical fibers to be increased.
[0095] Thus, it is the goal of the method, in particular, to obtain fibers from appropriate plant fibers, which are cleaned and can be spun, in order to thus create a yarn therefrom. In particular, the ratio of the length to the thickness of the technical fibers is also increased thereby.
[0096] This object is achieved by a method, an application, and a device.
[0097] According to this further invention, plant fibers are treated with at least one high-speed liquid jet or high-speed gas jet, and subsequently processed while wet, in particular cleaned, refined and/or oriented.
[0098] The high-speed jet (high-speed liquid jet or high-speed gas jet) produces various effects thereby, in particular partially overlapping effects: [0099] a. dissolving of water soluble (short chain) sugars and/or [0100] b. dissolving of pectins and/or [0101] c. suspension of pectins through hydromechanical effects and/or [0102] d. destruction of cellulose/hemicellulose compounds through hydromechanical effects, and in particular the suspension of hemicellulose. [0103] e. rinsing out of contaminants
[0104] With respect to the dissolving of water soluble sugar, the high-speed jet results, in particular, in the supplying of liquid, the solubility product of which has not yet been obtained with respect to the relevant compound. In addition, there are also the effects of temperature: a warmer solvent results in a higher solubility product.
[0105] With respect to the dissolving of pectins, which occurs in particular when warm/hot liquid or hot gas is used, in particular over 50° C., in particular over 70° C., the dissolving of pectin is caused by the high speed of the liquid/gas, in particular immediately after striking the plant material, in conjunction with the mechanical shearing and friction effects.
[0106] With the treatment with a relative speed of the high-speed jet to the longitudinal extension of the plant fibers and/or the sliver in which the fibers are present, and/or the direction of transport for the plant fibers and/or the sliver in which the fibers are present, the effect is increased, because the high-speed jet must first only achieve a starting of the separation, and subsequently, in the further course, in particular in the longitudinal direction of the plant fibers, enables an easier continuing separation, or a certain portion does not have to be freed of pectin in order to be separated and/or released.
[0107] With respect to the suspension of pectins through hydromechanical effects, gel-like pectins are driven out in particular through shearing and/or friction, and suspended in the liquid or gas, or carried along therewith.
[0108] With respect to the destruction of the cuticula through disintegration of the cell bond, as well as the destruction of the cellulose/hemicellulose compound through hydromechanical effects, and in particular the subsequent suspension of the cuticula as well as the hemicellulose, the high-speed jet causes, in particular, hydromechanical tearing of cell and fiber structures through shearing, friction, and tractive forces caused by adhesive friction. The fragments of cells and fibers resulting thereby are suspended and can be separated from the fiber mass.
[0109] The technical fibers formed by elementary fibers can be partially macerated through such effects, and a modification of the properties of the technical fibers can be produced, such that the ratio of its length to its thickness is increased, in that its specific surface area increases, and in particular its quantity is increased.
[0110] Not only can released contaminants be effectively and efficiently removed through the processing, e.g. combing or treatment with a further high-speed jet while wet, but also a positive modification of the geometrical properties of the technical fibers can be implemented in a pronounced manner, in particular when stretching forces are applied, e.g. combing, during the processing.
[0111] The plant fibers are, in particular, already macerated plant fibers, and/or plant fibers that are substantially separated from and/or freed of wood components and/or other contaminants such as bark components. They are already freed thereby of, in particular, at least 40%, in particular at least 70%, of the original contaminants or foreign bodies in the plant stem, such as wood components or bark components. In particular, they contain a maximum of 20% by weight of contaminants or foreign bodies, such as woody components or bark components.
[0112] The plant fibers are obtained thereby in particular at least in part, in particular in their entirety, from plants in the group of eurosids I, in particular from hemp and/or nettle plants, particularly preferably nettles, ramie, hemp, flax, jute and kenaf.
[0113] In particular, the processing takes place through combing, in particular the cleaning, orienting and/or refining, when wet, immediately after the treatment with the at least one high-speed jet, at least within a maximum of 48 hours.
[0114] The processing, in particular the cleaning, orienting and/or refining, is carried out in particular through combing, such that a stretching of the plant fibers primarily takes place, in particular in the form of a card sliver, card web, or comb sliver. This is achieved in particular through the clamping and transporting of the fibers between two rotating rollers, and the subsequent combing, wherein the speed of the devices for combing and or their combs deviates from the conveyance speed through the rotating rollers, and is specifically higher.
[0115] The device for combing can be formed in particular by rotating rollers, which are populated with nails, needles, pins, rods and/or rakes, and are disposed such, and rotate with such a speed, that the nails, needles, pins, rods and/or rakes comb through the plant fibers, in particular in the form of a sliver. The circumferential speed of the populated rollers is selected thereby such that it differs from that of the rotating and clamping rollers disposed upstream in the transport.
[0116] By providing numerous such combinations of clamping and populated rollers, also known as carders, in a series, the transport speed, in particular from one to the next carder is increased, and as a result a (further) stretching is obtained.
[0117] This is advantageous in particular when a treatment with at least one high-speed jet takes place between the carders, in which the technical fibers are partially loosened and/or macerated and/or their length to thickness ratio is increased. As a result of the stretching, an increase in the length to thickness ratio can take place in the partially loosened and/or macerated fibers, and/or the increase in this ratio can be used for the stretching.
[0118] Particularly advantageously, the plant fibers have a moisture content of at least 25%, in particular at least 40%, prior to the treatment with the at least one high-speed jet, because in this state, vegetable glues, in particular pectin and hemicelluloses are in a swollen state, and/or vegetable glues, in particular pectin and hemicelluloses, of the plant fibers are swollen or have swelled. This can also be obtained when excessively moist plant fibers, e.g. those having a high proportion of retained water, are freed of such retained water shortly or immediately prior to the treatment, particularly on the surface, e.g. by wringing. As a result, the moisture is reduced, but moisture is not substantially removed from the vegetable glues. The drying must be designed such that there are still swollen vegetable glues present thereafter. The advantages of the invention can be used effectively in particular in such a moist and/or swollen state, and a maceration and in particular an at least partial separation of plant fibers can take place particularly effectively and efficiently. A considerable effect can be achieved thereby with comparatively little liquid and/or gas in the high-speed jet. The energy consumption is also low, in particular with the use of a liquid jet.
[0119] In particular when the obtaining of plant fibers from stems takes place in a moist state, there is no need for an intermediate drying, e.g. following a moist pre-maceration or a water retting.
[0120] In particular, it is preferred when all or 80%, at least 50% of the pectins and hemicelluloses are in a swollen state at the start of the treatment.
[0121] A particularly suitable state for the invention may be present in particular in plant fibers obtained from fresh or green plant stems that have not been dried, and/or plant fibers that have been pre-macerated and/or soaked in liquid, in particular water, in particular in the presence of microorganisms.
[0122] Preferably, the plant fibers are subjected to a water retting or a moist or wet pre-maceration prior to the treatment, in particular after the removal woody components and in particular after a first cleaning, and not dried between the water retting or the pre-maceration and the start of the treatment, in particular, they are not dried to the extent that the vegetable glues become significantly less swollen, in particular no more than 50%. A removal of the liquid not bonded in the vegetable glues can however take place, e.g. through squeezing. The water retting or the pre-maceration can take place cold or warm.
[0123] The high-speed liquid jet or high-speed gas jet preferably has a speed of the liquid or gas in the high-speed liquid jet or high-speed gas jet, in particular at the location of contact with the plant fibers, of more than 20 m/s, in particular more than 30 m/s, in particular more than 50 m/s.
[0124] The at least one high-speed liquid jet or high-speed gas jet is particularly advantageously generated by the passage of a water volume subjected to a pressure of at least 15 bar, in particular at least 30 bar, in particular at least 50 bar, through a nozzle. In this manner, a high water throughput can compensate for a low pressure, and a high pressure can compensate for a low water throughput. A cross sectional tapering of the liquid volume is achieved through this nozzle, in particular by a factor of 2 to 20. As a result, a high-speed liquid jet or high-speed gas jet can be generated from a pressurized liquid volume. The nozzle is such a nozzle that has a clearance width in at least one direction of up to 2 mm, in particular 1.5 mm. The clearance width in one direction is preferably 0.01 mm to 0.5 mm. The shape of the nozzle can be rectangular as well as round or oval thereby, or it can take another shape. It is particularly preferable thereby to form a nozzle, for example, that has a circular segment as the fundamental shape, and has a clearance width in the radial direction of 0.5 mm to 1.5 mm. A rotating punctiform water jet is particularly preferred. Combinations of various nozzle types are particularly preferred, e.g. the nozzle acting basically perpendicular to the fiber sliver or the bast unit, e.g. at an angle of 70° to 100°, in particular a rotational nozzle, together with a nozzle that sprays at an angle of 20°-40° transverse to the direction of movement of the plant stem, but is directed in the direction of movement of the fiber sliver or the bast unit, in particular a flat-jet nozzle.
[0125] This is particularly advantageously a high-speed liquid jet. The high-speed liquid jet particularly advantageously contains water or water vapor. It is particularly advantageously a high-speed water jet. The high-speed water jet particularly advantageously is at a temperature of at least 40° C., in particular at least 70° C.
[0126] Particularly preferably, a quantity of liquid or gas of 10 cm.sup.3 to 30 cm.sup.3 per gram of plant fiber or contaminated plant fiber is used as the high-speed liquid jet or high-speed gas jet.
[0127] It is preferred when the at least one high-speed liquid jet or high-speed gas jet has a second speed of the liquid or gas in the high-speed liquid jet or high-speed gas jet, in particular at the location of contact with the plant fibers, of more than 30 m/s, in particular more than 50 m/s, preferably more than 100 m/s.
[0128] The high speed liquid jet or high-speed gas jet has an aperture angle of less than 30° in at least one spatial direction, in particular less than 10°, in particular in the direction of the radius of the fibers or the fiber sliver. The high-speed liquid jet or high-speed gas jet has, in particular at the location of contact with the plant fibers, a cross sectional size of less than 3 mm, in particular less than 1 mm, at least in one direction perpendicular to the speed of the liquid or gas in the jet. It is sufficient for this to consider the smallest cross section through which 90% of the liquid or gas of the high-speed liquid jet or high-speed gas jet will pass. A punctiform high-speed water or high-speed gas jet rotating about the central axis, having a high rotational frequency, e.g. of 80 rotations per second, can be used with particular advantage.
[0129] The plant fibers are parallelized, particularly advantageously prior to, after and/or during, in particular prior to, the treatment with the at least one high-speed jet, or they are parallel during the treatment and/or in a card sliver or card web.
[0130] The parallelization takes place thereby, in particular with the use of at least one alignment high-speed jet, for which the features specified in particular with respect to the at least one high-speed jet apply. This can take place, for example, through a driving of the fibers with the at least one alignment high-speed jet, in particular uphill, or in/over a region in which the liquid and/or gas removal is reduced with respect to the region from which they are driven.
[0131] Particularly advantageously, the liquid removal or gas/liquid removal is caused in that a vacuum is applied to a sieve located in a region where the high-speed jet strikes the plants on the side of the fibers or the sliver lying opposite the source of the high-speed jet, which vacuum is advantageously modulated over time.
[0132] Moreover, the provision of a trough intake is preferred, in particular in the form of a trough and a gripping roller therein, which guides the fibers clamped between the trough and the roller, and a device for pulling the fibers out of the trough and/or for guiding them away from the trough and/or roller, and for the uniform presentation of the plant fibers and for (further) parallelization, in particular after a parallelization by means of the alignment high-speed jet. As a result, a uniform presentation, preferred per se, can be obtained.
[0133] The plant fibers are particularly advantageously treated numerous times with the high-speed liquid jet or high-speed gas jet, and subsequently, in particular each time, combed while moist. In particular, the plant fibers are treated from at least two sides with at least one high-speed liquid jet or high-speed gas jet, and subsequently, in particular each time, combed while moist. The combing takes place thereby, in particular, from different sides.
[0134] In general, it is preferred, in particular with just single and/or one-sided treatment with a high-speed jet, when the moist fibers are treated with the at least one high-speed jet in a layer having a layer thickness of less than 20 mm, in particular less than 10 mm. In a special process, the plant fibers are stretched and/or doubled while moist. The stretching advantageously takes place thereby, at least in part, through combing.
[0135] Advantageously, the liquid of the at least one high-speed jet or high-speed gas jet is removed such that there is no liquid back-up that compromises the high-speed liquid jet or the high-speed gas jet, or that lays the plant fibers in a liquid bed, or that allows the plant fibers to float. This can take place with an appropriate drainage possibility, for example, by laying the plant fibers on a grid and/or sieve and/or a sufficiently thin and/or loose arrangement of the plant fibers during the treatment with the at least one high-speed jet. It is particularly preferred that a vacuum be applied beneath the aforementioned sieve/grid, which actively draws off the liquid.
[0136] The plant fibers are contained with particular advantage in a card sliver or card web, treated with the at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist. In this form, a guidance and further processing is particularly efficient.
[0137] It is furthermore preferred when the high-speed jet is directed toward the plant fibers at an angle of 30°-70°, in particular 40°-60°, between the longitudinal extension of the plant fibers and/or the sliver containing the fibers, and/or the direction of transport for the plant fibers and/or the sliver containing the fibers.
[0138] It is particularly preferred when the plant fibers and the high-speed liquid jet or high-speed gas jet are moved at a first speed in relation to one another in the direction of the longitudinal extension of the plant fibers and/or the sliver containing the fibers, and/or in the direction of transport for the plant fibers and/or the sliver containing the fibers.
[0139] It is particularly preferred that a flat jet be used as the high-speed jet, which extends, for example, over the entire width of the fiber sliver, or fibers, respectively. The nozzle forming the high-speed jet is moved back and forth, in particular at a higher speed than the conveyance speed of the fibers, parallel thereto, although the high-speed jet is only directed toward the fibers or the fiber sliver, or generated for this, in the time windows in which the speeds of the nozzle and the conveyor overlap in a positive manner, to obtain a high relative speed.
[0140] Thus, either the plant fibers and/or the sliver containing the fibers, or the high-speed liquid jet or high-speed gas jet, or both, are moved such that they are moved in relation to one another. The second speed of the liquid and/or gas inside the high-speed liquid jet or high-speed gas jet is to be distinguished from the first speed. The second speed represents the high speed. The high-speed liquid jet or high-speed gas jet itself, however, is moved at a first speed in relation to the plant fibers and/or the sliver containing the fibers, while the gas or liquid particles in the high-speed liquid jet or high-speed gas jet move at a second speed inside the high-speed liquid jet or high-speed gas jet. This can occur, for example, in that the plant fibers and/or the sliver containing the fibers, are moved in relation to the stationary per se high-speed liquid jet or high-speed gas jet. The relative movement, or the first speed, is that which is parallel to the longitudinal extension, in particular, of the plant fibers and/or the sliver containing the plant fibers, and/or the direction of transport for the plant fibers and/or the sliver containing the fibers. If the high-speed liquid jet or high-speed gas jet is generated, for example, by an appropriate nozzle, the nozzle can be stationary, for example, and the plant fibers and/or the sliver containing the plant fibers can be moved, in particular such that they/it are/is first moved toward the high-speed liquid jet or high-speed gas jet, then the high-speed liquid jet or high-speed gas jet is sprayed, at least in part, over the length of the plant fibers and/or the sliver containing the fibers by moving the plant fibers and/or the sliver containing the fibers, and in particular, the plant fibers and/or the sliver containing the plant fibers then exits the high-speed liquid jet or high-speed gas jet on the other side of the high-speed liquid jet or high-speed gas jet.
[0141] The first speed is parallel, in particular, to a speed component of the second speed thereby, but not parallel, or antiparallel to the second speed, in particular. Parallelism is understood thereby to be an orientation in the same direction. A reversed orientation would be referred to as antiparallel here.
[0142] Thus, the first and second speeds overlap in part, such that when the liquid or gas strikes the plant fibers and/or sliver containing the fibers, there is a lower relative speed than the total of the two speeds. As a result, an increase in the ratio of the length to the thickness and/or a stretching is supported and/or produced.
[0143] In another design, in particular when the plant fibers are not in the form of a sliver, and/or when the plant fibers are present individually or as a bunch or a bundle, it is preferred to carry out the treatment with the at least one high-speed jet in a rotating drum that conveys the fibers. In this case, an alignment of the at least one high-speed jet such that it reduces the conveyance speed is preferred, i.e. an alignment such that it is at least partially counter to the conveyance speed, in particular.
[0144] With a treatment in a conveying drum sieve, it is possible for the fibers to rotate and turn when they fall down during the upward transport. Consequently, it is possible to treat the fibers in a uniform manner and on all sides, in particular when numerous, or at least one, wide, high-speed jets are provided for the treating of a single, or numerous successive rotating and conveying drum sieves, likewise each equipped with at least one high-speed jet.
[0145] It is also preferred, in particular when the plant fibers are not in the form of a sliver and/or when the plant fibers are present individually or as a bunch or bundle, to carry out a treatment with the at least one high-speed jet while the fibers are disposed in an elongated trough. This can be formed, in particular, by an elongated sieve or grid, which is curved transverse to the longitudinal extension, in particular having a semicircle cross section. It is preferred in particular to treat the plant fibers while they are placed such that a widening of the fibers in at least one spatial direction, in particular, is reduced and/or prevented. It is preferred thereby, when there is a tendency to slide together in at least one spatial direction as a result of the placement thereof. The use of at least one rotating high-speed jet is preferred thereby, in particular, as is generally the case with the generation of a plant fiber sliver using a high-speed jet, by means of which the formation of the sliver is promoted.
[0146] The formation of a plant fiber sliver by the at least one high-speed jet can be effected through such a process. This sliver can then be combed while moist. Advantageously, however, the sliver is first treated with at least one further high-speed jet, and subsequently, and/or after each treatment with a high-speed jet, combed, and in particular stretched, while moist.
[0147] The plant fibers are particularly advantageously boiled and/or bleached after the treatment with at least one high-speed jet, and in particular after the stretching, in particular while subjecting the plant fibers to a liquid flow for further rinsing out, in particular, of released and/or suspended contaminants.
[0148] The object is also achieved through the use of at least one high-speed liquid jet or high-speed gas jet for cleaning and/or for increasing the ratio of fiber length to fiber thickness of plant fibers. The plant fibers are treated thereby with at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist. The aspects and advantageous features specified with respect to the method can be transferred accordingly.
[0149] The object is also achieved by a device for cleaning and/or for increasing the ratio of fiber length to fiber thickness of the plant fibers. At least one guide and/or retention element for plant fibers, and a device for treating the plant fibers guided and/or retained with the guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet, as well as at least one device for combing the plant fibers while moist, are provided thereby. In particular, the device is configured for executing a method according to the invention, in particular through the provision of the appropriate means, and/or in particular a control, for executing the method according to the invention. The device for combing while moist is a carder, in particular. In particular, the device has numerous devices for treating the plant fibers retained and/or guided with the at least one guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet, as well as numerous devices for combing the plant fibers while moist. At least one guide and/or transport device is provided thereby, which is configured to transport the fibers from a first device for treating the plant fibers retained and/or guided with the at least one guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet, to a first device for combing the plant fibers while moist, and in particular to at least one further device for treating the plant fibers retained and/or guided with the at least one guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet, and, in particular subsequently, to at least one further device, in particular, for combing the plant fibers while moist.
[0150] In particular, the transport speed is increased thereby at the end, thus obtaining a stretching. In particular, the transport device is a component of, or contains, the at least one guide and/or retention element.
[0151] The transport device, guide and/or retention element, is configured thereby to transport the fibers, in particular in the form of a card sliver or card web, in particular in the longitudinal direction of the fibers or sliver, and to at least partially secure them in a direction, in particular perpendicular, to the direction of the high-speed jet, e.g. through the pressure of one or more rollers, and in particular in the region where they are subjected to at least one high-speed jet, to guide them to a surface that extends at an angle of 30° to 90° to the direction of the high-speed jet. The surface has openings thereby, for the removal of the liquid and/or the gas of the high-speed jet, and is designed, in particular, as a grid.
[0152] The transport device, guide and/or retention element is designed with particular advantage to rotate and/or turn the fibers between passages through different, in particular two, devices, in particular 180°, and/or the numerous devices for treating the plant fibers retained and/or guided with the at least one guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet are disposed such that they strike the plant fibers retained and/or guided with the at least one guide and/or retention element from different directions, in particular opposing directions, or directions rotated at least 90° about the longitudinal direction of the fibers or sliver, with at least one high-speed liquid jet or high-speed gas jet.
[0153] In particular, the device has a device or assembly for the continuous cleaning of at least one device for combing. This can be implemented, for example, by a liquid bath and/or liquid or gas flow, or a liquid or gas jet, which is directed toward the device for combing, such that it removes contaminants trapped therein, in particular, it flushes them out. The device for combing can be formed thereby by rotating rollers, populated with nails, needles, pins, rods and/or rakes, and which are disposed such, and rotate with such a speed, that the nails, needles, pins, rods and/or rakes are guided in a combing manner through the plant fibers, in particular in the form of a sliver.
[0154] Further advantages and advantageous embodiments shall be explained in an exemplary manner based on
[0155] A fiber sliver 13 can be seen in
[0156] A pre-dosing device 36 is shown, which pre-aligns the moist fibers 35, and rinses them over a rise, dosed with a water nozzle 37. Subsequently, the fibers 35 are clamped by a trough intake between a trough 39 and a first roller 11, and removed by a second roller provided with nails, which rotates on its circumference at a speed V2 that is quicker than the first roller rotating at the speed V1. The resulting fiber sliver 13 is then guided over a sieve 14, and treated from above at an angle of 80° with a first high-speed water jet from a first high-speed nozzle 12. The water and released and/or flushed-out components can pass through the sieve 14 into a tank 29 located thereunder. Subsequently, a stretching and combing out of the fiber sliver 13 in a moist state, by a third 14 and fourth 16 clamping roller and a fifth roller 17 provided with nails, which runs at a higher circumferential speed V4 than the circumferential speed V3 of the third and fourth rollers 15, 16, which are synchronized to one another, takes place. As a result, further foreign bodies can be loosened and thus later more easily rinsed out.
[0157] The fiber sliver 13 is subsequently guided such that it is exposed at the bottom, and supported toward the top by a second sieve 19. In this position, it is treated by a second high-speed water jet from a second high-speed nozzle 18 at an angle of 80°. The water and released and/or rinsed out components can pass through the second sieve 19, and drop subsequently, or alternatively, into the tank 29 disposed thereunder.
[0158] Subsequently, a further stretching and combing-out of the fiber sliver 13 in the moist state takes place, by means of a sixth 20 and seventh 21 clamping roller, and an eighth roller 24 provided with nails, which rotates at a higher circumferential speed V6 than the circumferential speed V5 of the sixth and seventh rollers 20, 21, which are synchronized to one another. As a result, further foreign bodies can also be loosened, and thus later more easily rinsed out.
[0159] The fiber sliver 13 is subsequently guided over a third sieve 24, and subsequently treated by a third high-speed water jet form a third high-speed nozzle 23 at an angle of 80°. The water and the released and/or rinsed out components can pass through the third sieve 24, and drop into the tank 29 disposed thereunder.
[0160] Subsequently, a further stretching and combing-out takes place in the moist state by means of a ninth 25 and a tenth 26 clamping roller, and an eleventh roller 27 provided with nails, which rotates at a higher circumferential speed V8 than the circumferential speed V7 of the ninth and tenth rollers 25, 26, which are synchronized to one another. The eleventh roller 27 passes downward through the water bath in the tank 29, by means of which it is continuously cleaned.
[0161] Subsequently, the fiber sliver 13 is removed and further processed, in this case transferred to a boiler 28.
[0162] The circumferential speeds V1, V2, V3, V4, V5, V6, V7, V8 increase respectively from the first roller 10 to the second roller 11, to the third 15 and fourth 16 rollers, to the fifth 17 roller, to the sixth 20 and seventh 21 rollers, to the eight roller 22, to the ninth 25 and tenth 26 rollers, and to the eleventh roller 27.
[0163] A method for cleaning and/or increasing the ratio of the fiber length to the fiber thickness of plant fibers (35, 13), characterized in that the plant fibers are treated with at least one high-speed liquid jet (12, 18, 21) or high-speed gas jet, and subsequently combed while moist. The above method, wherein pectin and hemicelluloses of the plant fibers are at least (partially) swollen at the start of the treatment with the high-speed liquid jet or high-speed gas jet. One of the above methods, wherein the plant fibers have a moisture content of at least 25% prior to the start of the treatment with the high-speed liquid jet or high-speed gas jet, or the plant fibers are provided with a moisture content of at least 25%, and are dried prior to the treatment with the high-speed liquid jet or high-speed gas jet to a moisture content of a minimum of 25%. One of the above methods, wherein the plant fibers are treated multiple times with the at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist, and/or wherein the plant fibers are treated from two sides with at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist.
[0164] One of the above methods may include that the plant fibers are stretched while moist.
[0165] One of the above methods may include that the liquid of the at least one high-speed jet or high-speed gas jet is removed such that there is no liquid back-up that compromises the high-speed liquid jet or high-speed gas jet, or lays the plant fibers in a liquid bed or allows the plant fibers to float.
[0166] One of the above methods may include that the plant fibers contained in a card sliver or card web, or comb sliver are treated with the at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist.
[0167] One of the above methods may include that the plant fibers are parallelized prior to, after, and/or during the treatment with the at least one high-speed liquid jet or high-speed gas jet, using the at least one high-speed liquid jet or high-speed gas jet and/or at least one alignment high-speed liquid jet or alignment high-speed gas jet.
[0168] An application of at least one high-speed liquid jet or high-speed gas jet for cleaning and/or reducing the ratio of the fiber thickness to the fiber length of plant fibers, characterized in that the plant fibers are treated with at least one high-speed liquid jet or high-speed gas jet, and subsequently combed while moist.
[0169] A device for cleaning and/or reducing the ratio of the fiber thickness to the fiber length of plant fibers, characterized in that a guide and/or retention element for plant fibers is provided, and a device for treating the plant fibers retained and/or guided by the guide and/or retention element with at least one high-speed liquid jet or high-speed gas jet, and at least one device for combing the plant fibers while moist are provided.