INTERCHANGEABLE CUTTING INSERTS AND METHODS ASSOCIATED WITH THE SAME
20170320140 · 2017-11-09
Inventors
Cpc classification
B23B27/145
PERFORMING OPERATIONS; TRANSPORTING
B23B2210/02
PERFORMING OPERATIONS; TRANSPORTING
B23B27/06
PERFORMING OPERATIONS; TRANSPORTING
B23B5/167
PERFORMING OPERATIONS; TRANSPORTING
B23B5/161
PERFORMING OPERATIONS; TRANSPORTING
B23B3/26
PERFORMING OPERATIONS; TRANSPORTING
B23B2220/28
PERFORMING OPERATIONS; TRANSPORTING
B23B5/163
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B5/16
PERFORMING OPERATIONS; TRANSPORTING
B23B3/26
PERFORMING OPERATIONS; TRANSPORTING
B23B27/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cutting insert configured to couple to a pipe machining apparatus is provided and includes a first cutting edge and a second cutting edge opposite the first cutting edge. A pipe cutting assembly is provided and includes a first base, a second base separate from the first base, and a cutting insert interchangeably couplable to the first base and the second base to perform a first cut with the cutting insert coupled to the first base and a second cut with the cutting insert coupled to the second base. A pipe machining apparatus is provided and includes a tool support, a first cutting tool base and a second cutting tool base interchangeably coupled to the tool support, and a cutting insert interchangeably coupled to the first cutting tool base and the second cutting tool base.
Claims
1. A pipe cutting assembly comprising: a first base; a second base separate from the first base; and a cutting insert including a cutting edge configured to cut a pipe, wherein the cutting insert interchangeably couples to the first base and the second base, and wherein the cutting insert is configured to perform a first cut with the cutting insert coupled to the first base and a second cut with the cutting insert coupled to the second base, wherein the first cut is different than the second cut.
2. The pipe cutting assembly of claim 1, wherein the first cut is a first bevel cut at a first angle and the second cut is a second bevel cut at a second angle different than the first angle.
3. The pipe cutting assembly of claim 2, wherein the first angle is about 30 degrees and the second angle is about 37.5 degrees.
4. The pipe cutting assembly of claim 1, wherein the first base includes a first coupling aperture, the second base includes a second coupling aperture and the cutting insert includes an insert aperture, the pipe cutting assembly further comprising a coupling member interchangeably insertable into the insert aperture and the first coupling aperture when aligned to interchangeably couple the cutting insert to the first base, and the insert aperture and the second coupling aperture when aligned to interchangeably couple the cutting insert to the second base.
5. The pipe cutting assembly of claim 1, wherein the first base includes a first lip and a first surface on the first lip, and wherein the second base includes a second lip and a second surface on the second lip, wherein the cutting insert engages the first surface on the first lip when coupled to the first base and engages the second surface on the second lip when coupled to the second base.
6. The pipe cutting assembly of claim 5, wherein the first surface extends at a first angle and the second surface extends at a second angle different than the first angle, and wherein the cutting edge is orientated at a first cutting angle with the cutting insert coupled to the first base and at a second cutting angle with the cutting insert coupled to the second base.
7. The pipe cutting assembly of claim 1, wherein the cutting edge is a first cutting edge, the cutting insert further includes a second cutting edge.
8. The pipe cutting assembly of claim 1, wherein the cutting insert is made of a first material and at least one of the first base and the second base is made of a second material different than the first material.
9. A pipe machining apparatus comprising: a frame; a tool carrier moveably coupled to the frame; a tool support coupled to and moveable with the tool carrier; a first cutting tool base configured to be coupled to the tool support; a second cutting tool base configured to be coupled to the tool support, wherein the first cutting tool base and the second cutting tool base are interchangeably coupled to the tool support; a cutting insert interchangeably coupled to the first cutting tool base and the second cutting tool base, wherein the cutting insert includes a cutting edge, and wherein the cutting insert is oriented in a first orientation to perform a first cut with the cutting insert coupled to the first cutting tool base and in a second orientation to perform a second cut with the cutting insert coupled to the second cutting tool base, wherein the first cut is different than the second cut.
10. The pipe machining apparatus of claim 9, wherein the first cut is a first bevel cut at a first angle and the second cut is a second bevel cut at a second angle different than the first angle.
11. The pipe machining apparatus of claim 10, wherein the first angle is about 30 degrees and the second angle is about 37.5 degrees.
12. The pipe machining apparatus of claim 9, wherein the first cutting tool base includes a first lip and a first surface on the first lip, and wherein the second cutting tool base includes a second lip and a second surface on the second lip, wherein the cutting insert engages the first surface on the first lip when coupled to the first cutting tool base and engages the second surface on the second lip when coupled to the second cutting tool base.
13. The pipe machining apparatus of claim 12, wherein the first surface extends at a first angle and the second surface extends at a second angle different than the first angle, and wherein the cutting edge is orientated at a first cutting angle with the cutting insert coupled to the first cutting tool base and at a second cutting angle with the cutting insert coupled to the second cutting tool base.
14. The pipe machining apparatus of claim 9, wherein the cutting edge is a first cutting edge, the cutting insert further includes a second cutting edge.
15. The pipe machining apparatus of claim 9, wherein the cutting insert is made of a first material and at least one of the first cutting tool base and the second cutting tool base is made of a second material different than the first material.
16. The pipe machining apparatus of claim 9, wherein the first cutting tool base defines a first coupling aperture, the second cutting tool base defines a second coupling aperture, and the cutting insert defines an insert aperture, the pipe machining apparatus further comprising a coupling member interchangeably insertable into the insert aperture and the first coupling aperture when aligned to interchangeably couple the cutting insert to the first cutting tool base and into the insert aperture and the second coupling aperture when aligned to interchangeably couple the cutting insert to the second cutting tool base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The disclosure can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the disclosure.
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040] With reference to
[0041] In the illustrated example, the pipe machining apparatus 20 is formed of two joined-together semicircular sections 24A, 24B and includes a frame 28 and a tool carrier 32. The two sections 24A, 24B together comprise the frame 28 and the tool carrier 32 such that a first portion of the frame 28 and a first portion of the tool carrier 32 are included in one section 24A and a second portion of the frame 28 and a second portion of the tool carrier 32 are included in the other section 24B. In the illustrated example, the frame 28 has a column 36 extending outwardly of the two semicircular sections 24A, 24B and houses a pinion gear configured to couple with a suitable drive motor, such as, for example, an air motor, with suitable gear reduction means. The frame 28 is configured to couple and be fixed relative to a pipe P, and the tool carrier 32 is rotatable relative to the fixed frame 28 and the pipe P. The motor is configured to rotate the tool carrier 32 relative to the frame 28 through a gear train in the column 36.
[0042] The rotatable tool carrier 32 includes one or more tool supports 48 (two tool supports 48 shown in the illustrated example), which support tools 52, 53, 54 for performing cutting or machining operations on the pipe P as the tools 52, 53, 54 rotate circumferentially about the pipe P. The tool supports 48 are coupled to the tool carrier 32 by a plurality of coupling members 50. The machining operation performed by the tool 52 may form a straight edge generally perpendicular to a longitudinal axis A of the pipe P. The tools 53, 54 may form bevels on ends 56, 58 of the two cut pieces P1, P2 of the pipe P that are along planes 60, 62 transverse to the longitudinal axis A of the pipe P. The transverse planes 60, 62 may be at any angle relative to the longitudinal axis A of the pipe P other than ninety degrees. For purposes of demonstrating principles of the present disclosure, the transverse planes 60, 62 will be described as being at about 30 degrees from perpendicularity to the longitudinal axis A of the pipe P or at about 37.5 degrees from perpendicularity to the longitudinal axis A of the pipe P.
[0043] In the illustrated example, the apparatus 20 includes four adjustable clamp members or coupling members 68 engageable with an exterior of the pipe P and having suitable adjustability to couple and concentrically locate the apparatus 20 to the pipe P.
[0044] One or more projections may be adjustably movable into and out of a path of an advancement member 84 coupled to each tool support 48 to advance the tools 52, 53, 54 toward the pipe P. The apparatus 20 may include any number of projections for engaging advancement members 84.
[0045] With continued reference to
[0046] In the illustrated example, tools 53, 54 cut bevels along planes 60, 62 that are transverse to the longitudinal axis A of the pipe and at about 37.5 degrees from perpendicularity to the longitudinal axis A. Tools 53, 54 may be interchangeable with other tools that cut bevels along planes that are transverse to the longitudinal axis A of the pipe and at different angles from perpendicularity to the longitudinal axis A. For example, as illustrated in dashed lines, tools 53A, 54A may be interchanged with tools 53, 54 and may bevel ends 56, 58 of the two cut pieces P1, P2 of pipe at about 30 degrees from perpendicularity to the longitudinal axis A of the pipe.
[0047] Referring now to
[0048] With continued reference to
[0049] In the illustrated example, the third edge 132 of the cutting insert 104 engages the engagement surface 116A of the base 100A. The lip 112A, the engagement surface 116A, the location of the coupling apertures 120A and the shape of the cutting insert 104 cooperate to ensure the cutting insert 104 is at an appropriate orientation to bevel the end 56 of the first cut piece P1 of the pipe at an appropriate angle α. In the illustrated example, these elements cooperate to ensure the cutting insert 104 bevels the end 56 of the first cut piece P1 of the pipe at about a 30 degree angle (i.e., α=about 30 degrees). The cutting insert 104 may also be rotated 180 degrees to bring the fourth edge 136 of the cutting insert 104 into engagement with the engagement surface 116A of the lip 112A. Again, the lip 112A, the engagement surface 116A, the location of the coupling apertures 120A and the shape of the cutting insert 104 cooperate to ensure the cutting insert 104 is at an appropriate orientation to bevel the end 56 of the first cut piece P1 of the pipe at an appropriate angle α (e.g., α=about 30 degrees). The two cutting edges 124, 128 may provide the cutting insert 104 with additional life compared to a cutting insert that only includes one cutting edge.
[0050] The cutting insert 104 is the portion of the cutting tool 53A that engages, cuts and bevels the pipe P. Thus, the cutting insert 104 may be made of a material appropriate for cutting a pipe P while the base 100A of the cutting tool 53A may be made of a different material. The material from which the cutting insert 104 is made may be more expensive of a material than the material from which the base 100A is made. Typical cutting tools may be made completely of the material required to cut a pipe. Thus, the total cost of the cutting tool 53A may be reduced from past cutting tools made completely of a material required to cut a pipe.
[0051] Referring now to
[0052] While the drawings illustrate the cutting insert 104 being configured to couple to two bases 100, 100A, it should be understood that the cutting insert 104 may be coupled to any number of bases in order to bevel an end of a pipe at any number of different angles. In this manner, the present disclosure provides any number of cutting tools to bevel an end of a pipe at any number of angles.
[0053] The cutting insert 104 is coupled to the base 100 of tool 53 in a similar manner to the base 100A of tool 53A since the cutting insert 104 is the same. That is, in the illustrated example, the cutting insert 104 is coupled to the base 100 with the two coupling members or fasteners 108. The same alternative examples described above in connection with coupling the cutting insert 104 to the base 100A of tool 53A also apply to coupling the cutting insert 104 to the base 100 of tool 53 since the cutting insert 104 is coupled similarly to both the base 100A of tool 53A and the base 100 of tool 53. The base 100 of tool 53 also defines a projection or lip 112 having an engagement surface 116 that is configured to be engaged by the cutting insert 104. The base 100 also defines coupling apertures 120 therein configured to receive the coupling members 108 therein.
[0054] With continued reference to
[0055] Referring now to
[0056] Referring now to
[0057] With continued reference to
[0058] In the illustrated example, the third edge 232 of the cutting insert 204 engages the engagement surface 216A of the base 200A. The lip 212A, the engagement surface 216A, the location of the coupling apertures 220A and the shape of the cutting insert 204 cooperate to ensure the cutting insert 204 is at an appropriate orientation to bevel the end 58 of the second cut piece P2 of the pipe at an appropriate angle α. In the illustrated example, these elements cooperate to ensure the cutting insert 204 bevels the end 58 of the second cut piece P2 of the pipe at about a 30 degree angle (i.e., α=about 30 degrees). The cutting insert 204 may also be rotated 180 degrees to bring the fourth edge 236 of the cutting insert 204 into engagement with the engagement surface 216A of the lip 212A. Again, the lip 212A, the engagement surface 216A, the location of the coupling apertures 220A and the shape of the cutting insert 204 cooperate to ensure the cutting insert 204 is at an appropriate orientation to bevel the end 58 of the second cut piece P2 of the pipe at an appropriate angle α (e.g., α=about 30 degrees). The two cutting edges 224, 228 may provide the cutting insert with additional life compared to a cutting insert that only includes one cutting edge.
[0059] The cutting insert 204 is the portion of the cutting tool 54A that engages, cuts and bevels the pipe P. Thus, the cutting insert 204 may be made of a material appropriate for cutting a pipe P while the base 200A of the cutting tool 54A may be made of a different material. The material from which the cutting insert 204 is made may be more expensive of a material than the material from which the base 200A is made. Typical cutting tools may be made completely of the material required to cut a pipe. Thus, the total cost of the cutting tool 54A may be reduced from past cutting tools made completely of a material required to cut a pipe P.
[0060] Referring now to
[0061] The cutting insert 204 is coupled to the base 200 of tool 54 in a similar manner to the base 200A of tool 54A since the cutting insert 204 is the same. That is, in the illustrated example, the cutting insert 204 is coupled to the base 200 with two coupling members or fasteners 208. The same alternative examples described above in connection with coupling the cutting insert 204 to the base 200A of tool 54A also apply to coupling the cutting insert 204 to the base 200 of tool 54 since the cutting insert 204 is coupled similarly to both the base 200A of tool 54A and the base 200 of tool 54. The base 200 of tool 54 also defines a projection or lip 212 having an engagement surface 216 that is configured to be engaged by the cutting insert 204. The base 200 also defines coupling apertures 220 therein configured to receive the coupling members 208 therein.
[0062] With continued reference to
[0063] Referring now to
[0064] It should be understood that the use of any orientation or directional terms herein such as, for example, “top”, “bottom”, “front”, “rear”, “back”, “left”, “right”, “side”, etc., is not intended to imply only a single orientation of the item with which it is associated or to limit the present disclosure in any manner. The use of such orientation or directional terms is intended to assist with the understanding of principles disclosed herein and to correspond to the exemplary orientation illustrated in the drawings. For example, the pipe machining apparatus and cutting tools may be utilized in any orientation and use of such terms is intended to correspond to the exemplary orientation of the pipe machining apparatus and cutting tools illustrated in the drawings. The use of these terms in association with the pipe machining apparatus and cutting tools is not intended to limit the pipe machining apparatus and cutting tools to a single orientation or to limit the pipe machining apparatus and cutting tools in any manner.
[0065] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, inventive subject matter lies in less than all features of a single disclosed embodiment.
[0066] While various embodiments of the disclosure have been described, it will be apparent to those of ordinary skill in the art that other embodiments and implementations are possible within the scope of the disclosure. Accordingly, the disclosure is not to be restricted except in light of the attached claims and their equivalents.