METHOD FOR COMBINING MATERIALS TO BE PACKAGED, AND DEVICE FOR CONVEYING MATERIALS TO BE PACKAGED
20170320677 · 2017-11-09
Inventors
Cpc classification
B65G47/683
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for combining multiple separate streams of packaged materials into a main stream is provided, in which each of the streams of packaged materials is conveyed on a feed conveyor, is combined with the main stream in the region of a feed opening of the feed conveyor and further transported on a main conveyor in the main stream and in which at least one lateral wall laterally delimits the main stream. In order to combine multiple separate streams of packaged materials into the main stream despite a narrowing of the conveyor width to counteract jamming, packaged materials from the main stream in the region between two feed openings of two feed conveyors are guided towards the lateral wall and then along the lateral wall, as a result of an alignment of the main conveyor relative to the lateral wall. A device for conveying packaged materials is also provided.
Claims
1-15. (canceled)
16. A method for combining multiple separate streams of packaged materials into a main stream, the method comprising the following steps: conveying each of the separate streams of packaged materials on a respective feed conveyor; combining each of the separate streams of packaged materials with the main stream in a region of a feed opening of each respective feed conveyor; further transporting each of the separate streams of packaged materials onto a main conveyor in the main stream; using at least one lateral wall to laterally delimit the main stream; and guiding the packaged materials in a region between two feed openings of two feed conveyors from the main stream towards the at least one lateral wall and then along the at least one lateral wall, by aligning the main conveyor relative to the at least one lateral wall.
17. The method according to claim 16, which further comprises: moving the main stream on the main conveyor in a main direction of conveyance at an angle relative to the at least one lateral wall; and guiding the packaged materials from the main stream towards the at least one lateral wall and then along the at least one lateral wall by the movement in the main direction of conveyance.
18. The method according to claim 16, which further comprises: placing the at least one lateral wall between two feed openings of two of the feed conveyors and opposite the feed openings relative to the main stream; and using the at least one lateral wall to push the packaged materials in a direction of a feed opening of a next downstream feed conveyor.
19. The method according to claim 16, which further comprises loading postal or courier consignments as the packaged materials from a truck unloading station onto a telescopic unloader, and using the unloader to convey the consignments onto the feed conveyor feeding the consignments into the main stream.
20. The method according to claim 16, which further comprises spring-mounting the at least one lateral wall and pivoting the at least one lateral wall due to packaged materials striking the at least one lateral wall, for diminishing an angle between the at least one lateral wall and a main direction of conveyance of the main stream on the main conveyor.
21. The method according to claim 20, which further comprises bringing the at least one lateral wall to rest against a stop in a position describing an angle between 1° and 10° relative to the main direction of conveyance.
22. The method according to claim 16, which further comprises: providing at least one of the feed conveyors with a junction aligned obliquely downwards in a direction of the stream of the at least one feed conveyor; and using the force of gravity to aid in sliding the packaged materials upon the junction in a direction of the main conveyor and transversely to a main direction of conveyance on the main conveyor in a direction of the at least one lateral wall.
23. The method according to claim 16, which further comprises: using an occupancy sensor disposed on the main conveyor to measure a stretch of the main conveyor free from packaged materials; and using a control unit to control feeding of a stream of packaged materials from a feed conveyor onto the main conveyor depending on a value derived from the stretch.
24. The method according to claim 16, which further comprises: providing the main conveyor with a conveyor unit having a conveyor element moving in a main direction of conveyance for transporting the packaged materials on the conveyor element; carrying out the alignment of the main conveyor to incline the conveyor element towards the at least one lateral wall at an angle of inclination >3° to the horizontal; and using the force of gravity to slide the packaged materials on the conveyor element towards the at least one lateral wall.
25. A device for conveying packaged materials by combining multiple separate streams of the packaged materials into a main stream, the device comprising: a multiplicity of feed conveyors each having a respective conveyor element for conveying a corresponding stream of packaged materials in a feed direction; and a main conveyor downstream of said feed conveyors, said main conveyor having a conveyor element for transporting the packaged materials in a main direction of conveyance and said main conveyor having at least one lateral wall laterally delimiting said main stream; said main conveyor being aligned relative to said lateral wall to cause the packaged materials from said main stream to be guided towards said lateral wall.
26. The device for conveying packaged materials according to claim 10, wherein: said alignment of said main conveyor places said lateral wall at an angle of between 1° and 20° relative to said main direction of conveyance; and said conveyor element of said main conveyor has a conveyor width narrowing in said main direction of conveyance.
27. The device for conveying packaged materials according to claim 25, wherein said main conveyor has at least two conveyor units (58b, 58c, 58d) being mutually offset transversely to said main direction of conveyance.
28. The device for conveying packaged materials according to claim 25, wherein said main conveyor has at least two conveyor units including a conveyor unit disposed downstream and a conveyor unit disposed upstream in said main direction of conveyance, said conveyor unit disposed downstream being wider than said conveyor unit disposed upstream.
29. The device for conveying packaged materials according to claim 25, wherein said lateral wall is disposed at least partially over said conveyor element of said main conveyor forming a gap between said lateral wall and said conveyor element, said gap becoming vertically larger downstream in said main direction of conveyance.
30. The device for conveying packaged materials according to claim 25, which further comprises an occupancy sensor disposed at said main conveyor for measuring a stretch of said main conveyor being free of packaged materials.
Description
[0035] The above-described properties, features and advantages of this invention, and the manner in which they are achieved, will be more clearly and plainly comprehensible in conjunction with the following description of the exemplary embodiments, which will be explained in greater detail in conjunction with the drawings. The exemplary embodiments serve to explain the invention and do not limit the invention, either to the combination of features specified therein, or with respect to functional features. In addition, suitable features of any exemplary embodiment can also be explicitly viewed in isolation, removed from an exemplary embodiment, integrated into another exemplary embodiment for its augmentation and/or combined with any one of the claims, in which:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] On the three feed conveyors 6, 8a, 10a a stream of packaged materials 16, 18, 20 is in each case transported in the direction of the main conveyor 4a and onto the latter. The streams of packaged materials 16, 18, 20 comprise in each case a multiplicity of packaged materials 22, which are postal or courier parcels in a parcel center. The individual packaged materials 22 lie in an inhomogeneous or uneven manner in the streams of packaged materials 16, 18, 20 or on the feed conveyors 6, 8a, 10a, specifically both in terms of their alignment within the space and in their distance from each other, as well as their lateral position on the feed conveyors 6, 8a, 10a. In addition, individual items of packaged materials 22 lie one on top of the other. In their size, character, shape, weight and material too, the items of packaged materials 22 are inhomogeneous or different to each other, wherein external packaging made of cardboard and foil alike are present, wherein depending on the embodiment of the packaged materials 22 the foil packaging encloses hard objects, so that the packaged materials are of fixed shape and essentially unchangeable, with soft packaged materials 22 in foil packaging also present, so that the entire packaged materials are soft, flexible and deformable, such as for example clothing or other items shrink-wrapped in foil.
[0043] Each of the feed conveyors 6, 8a, 10a has one or multiple conveyor units 26a, 26b, 28a, 28b, 30a, 30b, which convey the respective stream of packaged materials 16, 18, 20 in a feed direction 32. The feed direction 32 is aligned at an angle of 87° to a main direction of conveyance 34, in which packaged materials 22 are transported on the main conveyor 4a. The conveyor units 26a, 26b, 28a, 30a in each case have at least one conveyor element 36a, 36b, 38a, 40a. The conveyor elements 36a, 36b, 38a, 40a can be belt elements, roller conveyors, chutes or a combination thereof. In the exemplary embodiment shown they in each case have a circulating element, for example a conveyor belt, a multiplicity of belt conveyors or the like, which moves in the corresponding direction of conveyance on the upper surface, on which the packaged materials 22 lie on the conveyor element 36a, 36b, 38a, 40a. The conveyor units 28b and 30b are chutes inclined towards the main conveyor 4a, upon which the packaged materials 22 slide downwards onto the main conveyor 4a. With the aid of the force of gravity they thus arrive on the conveyor element 60a of the main conveyor 4a and slide upon this some distance further in the direction of a lateral wall 42a, which laterally delimits the main stream 44 of the packaged materials 22 on the main conveyor 4a.
[0044] The feed direction 32 is determined by the movement of the conveyor elements 36a, 36b, 38a, 40a, e.g. conveyor belts, of the conveyor units 26a, 26b, 28a, 30a, which move in the feed direction 32. The main direction of conveyance 34 is determined by the conveyor element 60a, which moves in the main direction of conveyance 34. Packaged materials 22 on the conveyor elements 5, 36a, 36b, 38a, 40a are moved by means of their movement in the corresponding direction of conveyance.
[0045] Each of the feed conveyors 6, 8a, 10a is connected to a truck unloading station 50 via unloading apparatus 52, for example a telescopic unloader. The connection can be a direct connection or a connection via further conveyors, as indicated in each case by the three dots in
[0046] The representations of the arrangements of the individual conveyor units 26a-30b are shown in
[0047] The conveyor widths of the feed conveyors 6, 8a, 10a amount in each case to 100 cm. The conveyor width of the main conveyor 4a diminishes in the direction of conveyance, that is downstream, and starts at around 200 cm and at the narrowest point is 150 cm. The narrowest point is at the junction with the discharge conveyor 12, which likewise has this conveyor width. The conveyor width of the main conveyor 4a is to be regarded as running from the lateral wall 42a to the oppositely located belt end of the conveyor element 60a.
[0048] The lateral wall 42a is arranged obliquely to the main direction of conveyance 34, specifically at an angle of 3°. The lateral wall 42a thus projects from the side lying opposite to the outlets of the feed conveyors 6, 8a, 10a into the main stream 44. As a result of its angled alignment, lateral wall 42a pushes outlying items of packaged materials 22—relative to the main direction of conveyance 34—in the direction of the outlets of the downstream feed conveyor 6, 8a, so that they slide in this direction over the conveyor element 60a. The conveyor element 60a of the main conveyor 4a thus runs under the lateral wall 42a, wherein the portion of the conveyor element 60a on the sides of the lateral wall 42a facing away from the main stream 44 increases downstream, in the exemplary embodiment from
[0049] The main conveyor 4a extends in length over all outlets of the feed conveyors 6, 8a, 10a, which convey their stream of packaged materials 16, 18, 20 onto the main conveyor 4a. In general terms, a main conveyor can be defined as a conveyor system which runs alongside the outlets of at least three, in particular of all feed conveyors, which convey their stream of packaged materials onto the main conveyor. Downstream of the last feed conveyor or the furthest downstream, the main conveyor can merge into a discharge conveyor, as represented by way of example in
[0050] Depending on the embodiment of the feed conveyors 6, 8a, 10a these can have a transitional conveyor with a direction of conveyance which is at variance to the feed direction 32. This is shown in
[0051] During operation of the device for conveying packaged materials 2a the packaged materials 22 in the main stream 44 are moved in the main direction of conveyance 34 and thus moved towards the lateral wall 42a at an acute angle, which is the angle α between the lateral wall 42a and the main direction of conveyance 34. A portion of the packaged materials 22 strikes the lateral wall 42a and by means of its lateral alignment relative to the main direction of conveyance 34 is moved towards other packaged materials 22 moved in the main direction of conveyance 34. The main stream 44 is hereby compressed, so that gaps between the packaged materials 22 in the region of the lateral wall 42a are closed. Additionally, packaged materials 22 located obliquely to the main direction of conveyance 34 are turned during the course of its transport on the main conveyor 4a by the lateral wall 42a as a result of the friction with the lateral wall 42a, until they are aligned parallel to the lateral wall 42a and slide along with a flat face on the lateral wall 42a. Also by these means utilization, that is the filling level, of the conveyor surface of the conveyor element 60a of the main conveyor 4a is increased. By means of the compression and evening-out of the alignment of the packaged materials 22 in the main stream 44 parallel to the lateral wall 42a, space is created for next feeding-in of the subsequent stream of packaged materials from the next feed conveyor 6, 8a downstream.
[0052] During guidance of the packaged materials 22 along the lateral wall 42a, they slide with a component of movement transverse to the main direction of conveyance 34 over the main conveyor 4a or its conveyor element 60a. Here, a severe mechanical stress on the underside of the packaged materials 22 should be avoided, in particular tipping of the packaged materials 22 away from the lateral wall 42a into the main stream 44. In order to achieve this, the conveyor element 60a of the main conveyor 4a, which by way of example is a band conveyor, is provided with a conveyor belt with a low coefficient of friction, so that packaged materials 22 located thereupon can be easily shifted and turned parallel to the conveyor surface of the main conveyor 4a, without the danger of damage to the packaged materials 22. As a result of the low coefficient of friction, a transverse sliding of the packaged materials 22 from the sloping surfaces of the conveyor units 28b, 30b onto the main conveyor 4a towards the lateral wall 42a is facilitated, so that the packaged materials 22 slide to the lateral wall 42a under their own speed, if no other packaged materials 22 blocks the path thereto.
[0053] The speeds of conveyance of the feed conveyors 6, 8a, 10a and of the main conveyor 4a are regulated by a control unit 46 and can vary, wherein a discharge rate of the main conveyor 4a should be greater than the feed-in rate of all feed conveyors 6, 8a, 10a together. It is likewise possible that the speeds of conveyance of the feed conveyor 6, 8a, 10a have a fixed relationship to each other—independently of a higher-level regulation by a control unit 46, in particular the speeds of conveyance are identical, likewise the speed of discharge of the discharge conveyor 12, which can be identical to or higher than the speed of conveyance of the main conveyor 4a and of the feed conveyors 6, 8a, 10a.
[0054] While as a result of the structure and the arrangement the feed conveyors 8a, 10a in the arrangement according to
[0055] As can be seen from
[0056] It can occur that insufficient free space is available for the feeding-in of a stream of packaged materials 16 from a feed conveyor 6, for which reason the feed-in must be reduced or even halted. On the other hand it can happen that the stream of packaged materials 16 on the feed conveyor 6 comes to a halt, for example because a truck connected to the feed conveyor 6 has been emptied. In this case interruption or deceleration of the speed of conveyance of the feed conveyor 6 is not necessary. In particular if only the downstream portion of the feed conveyor 6 is unoccupied or little occupied by packaged materials 22 and an upstream section is heavily occupied, reducing the speed of conveyance has the result that an operative cannot unload his truck due to the overfilling of the feed conveyor 6, or can continue to do so only slowly. A restriction of the feeding speed of the feed conveyor 6 is not necessary due to the low occupancy level of the feed conveyor 6 downstream before outlet in the main conveyor 4a.
[0057] In order in such a situation not to disrupt the emptying of a truck or the like, the device for conveying packaged materials 2a comprises an occupancy sensor 48, which is attached over the feed conveyor 6 or its conveyor element 60a. This supplies its data to the control unit 46, which determines the occupancy of the conveyor surface of the feed conveyor 6 under the occupancy sensor 48 from the data. From this, the distance to the outlet of the feed conveyor 6 and the current speed of conveyance of the feed conveyor 6, the feed-in area is calculated which is occupied by packaged materials 22 from the stream of packaged materials 16 from the feed conveyor 6 during feeding-in. This occupied area is compared with the free surface area measured with the sensor 14 or determined by the control unit 46 and the speed of conveyance of the feed conveyor 6 controlled on the basis of this comparison.
[0058] The arrangement and the number of sensors 14, 48 present depend on the number of feed conveyors present, their widths, the minimum conveyor width of the main conveyor 4a, in particular at their transition to the discharge conveyor 12 and the speeds of conveyance of the feed conveyor 6, 8a, 10a and of the main conveyor 4a. A single sensor 14 or one sensor in each case can be arranged upstream of such feed conveyors 6, 8a, further upstream of which a further feed conveyor 10a is arranged.
[0059]
[0060] In the exemplary embodiment represented in
[0061] With this arrangement the wedging of soft packages, for example foil packages, in a gap between the conveyor element 60a of the main conveyor 4a and the sections 54a-c can be counteracted. While in the case of the lateral wall 42a in
[0062] In order further to reduce the danger of wedging, a vertically widening gap 56a, 56b, 56c is in each case additionally created downstream between the sections 54a-c and the conveyor element 60a. This is represented in schematic form in the top section of the illustration from
[0063] The different angularities of the sections 54a-c to the main direction of conveyance 34 are on one hand attributable to their length. The longer a section 54a-c is, the smaller is its angle to the main direction of conveyance 34. The different angle is further attributable to the mean pressure of the packaged materials against the corresponding section 54a-c. The greater the pressure of the packaged materials, the smaller is the angle to the main direction of conveyance 34. Thus while the uppermost section 54c is relatively long and therefore relatively shallowly angled, the middle section 54b is shorter and correspondingly steeply angled. Although by contrast the lowest section 54a is once again short, it is subject to a high pressure of packaged materials, for which reason its angle is smaller than in the case of the section 54b located upstream.
[0064] In the case of the exemplary embodiment of a device for conveying packaged materials 2c shown in
[0065] In the exemplary embodiment from
[0066] The conveyor units 58b-d are arranged laterally offset relative to each other, wherein a conveyor unit 58c,d located upstream surmounts an immediately adjacent and downstream conveyor unit 58b,c on the side on which the lateral wall 42a is arranged on the main conveyor 4b. On the opposite side the reverse situation applies: here the respective downstream conveyor unit 58b,c laterally surmounts the upstream conveyor unit 58c,d.
[0067] In addition the conveyor width of a downstream conveyor unit 58b,c is greater than the conveyor width of the respective upstream conveyor unit 58c,d. In this way the overall width of the conveyor elements 60b-d increases downstream from conveyor unit to conveyor unit 58b-d. However as a result of the angled lateral wall 42a, the usable conveyor width on each of the conveyor units 58b-c or conveyor elements 60b-d within the corresponding unit or of the corresponding element diminishes in the downstream direction. Good compression of the packaged materials 22 in the direction of the lateral wall 42a and an alignment of the packaged materials 22a in the direction of the lateral wall 42a can hereby be achieved.
[0068]
[0069] Arranged in the area of the junction of the conveyor unit 28c is a lateral wall section not at an angle to the main direction of conveyance 34, so that a compression of the main stream 44 can there be dispensed with. Jamming of the packaged materials 22 in the case of a heavy stream of packaged materials 18 from the conveyor unit 28c can hereby be prevented. The same also applies to the outlet of the feed conveyor 6, wherein in the region of the conveyor unit 58b an angled lateral wall section has been completely dispensed with, so that a compression of the main stream 44 does not thereby take place. This can be compensated for by the marked lateral offsetting of the conveyor unit 58b-d relative to each other and by the great angle α.sub.4 of the lateral wall 42c, by means of which the main stream 44 is already sufficiently compressed before the junction of the feed conveyor 6.
[0070] A further section 54f of the lateral wall 42c is represented by way of example on the conveyor unit 58d. This has an angle α.sub.6=18° to the main direction of conveyance 34. In addition this section 54f is spring-mounted in a pivotable manner, so that it is pressed against the section 54e by heavy packaged materials 22 and thus assumes its angle α.sub.5. The exerting of a greater pressure on the packaged materials 22 can hereby be reciprocally avoided in the event of a jam forming, as in the case of such pressure the section 54f pivots outwards and frees up a greater conveyor width.
[0071] The additional section 54f has the advantage that the main stream 44 in its area can be strongly compressed and the risk of jamming is reduced by means of the pivoting capability and secondly the wedging of soft packages under the lateral wall 42c is counteracted. This is because the section 54f can be kept short by means of the large angle α.sub.5, so that a stretch within which the packaging is wedged in the gap remains short. Additionally, in the case of firm wedging the section 54f additionally springs outwards, so that a further drawing-in of the packaged materials 22 or their packaging into the gap is prevented. In addition the gap increases in size vertically, as explained with reference to the gaps 56a-c in
[0072] Based on the exemplary embodiment from
[0073]
[0074] In the exemplary embodiment shown in
[0075] Although the invention has been illustrated and described in greater detail by means of the preferred exemplary embodiments, the invention is not limited by the example disclosed, and other variations can be derived by the person skilled in the art, without departing from the protective scope of the invention.