GALVANIC CELL AND METHOD FOR PRODUCING A GALVANIC CELL

Abstract

The invention relates to a galvanic cell (2) comprising a housing (4) which is equipped with at least one cell coil or a cell stack and comprising a sensor (16) for detecting the pressure of the galvanic cell (2). The housing (4) has a recess which is formed from a through-opening between an interior and an exterior of the cell (2), and the sensor (16) is arranged outside of the cell (2) so as to be secured directly or indirectly to the cell. The sensor (16), in particular a micro electromechanical system, is in contact with the interior of the galvanic cell (2) via the recess. The invention additionally relates to a method for producing such a galvanic cell (2).

Claims

1. A galvanic cell (2) comprising a housing (4), in which at least one cell coil or one cell stack is contained, and comprising a sensor (16) for detecting a pressure of the galvanic cell (2), wherein the housing (4) has a recess (18), which is a through opening (20) between an interior (22) and an exterior (24) of the cell (2), wherein the sensor (16) is arranged outside the cell (2) so as to be secured directly or indirectly to the housing (4), wherein the sensor (16) stands in contact via the recess (18) with the interior (22) of the galvanic cell (2) and wherein the sensor (16) is a microelectromechanical system.

2. The galvanic cell (2) as claimed in claim 1, wherein the sensor (16) is configured to provide a relative pressure measurement or wherein the sensor (16) has a reference volume (34) and is configured to provide an absolute pressure measurement.

3. The galvanic cell (2) as claimed in claim 1, characterized in that the sensor (16) is connected to an evaluation unit by at least one first bonding wire (40).

4. The galvanic cell (2) as claimed in claim 1, characterized in that the galvanic cell (2) is a prismatic galvanic cell (2) and the housing (4) is made of a shape-stable material.

5. The galvanic cell (2) as claimed in claim 1 with a base element (26) having a second recess (28) which forms together with the recess (18) of the housing (4) the through opening (20) between the interior (22) and the exterior (24) of the cell (2), while the base element (26) couples the sensor (16) to the housing (4).

6. The galvanic cell (2) as claimed in claim 5, characterized in that the base element (26) is made from a glass.

7. The galvanic cell (2) as claimed in claim 5, characterized in that the base element (26), the sensor (16) and/or boundary surfaces (30, 32) between the base element (26) and the sensor (16) or between the base element (26) and the housing (4) have an electrolyte-resistant protective layer.

8. The galvanic cell (2) as claimed in claim 1, characterized in that the housing (4) has a housing lid (6), forming one wall of the housing (4), and the sensor (16) is secured directly or indirectly to the housing lid (6).

9. The galvanic cell (2) as claimed in claim 1, characterized in that the sensor (16) is arranged beneath a protective housing (46), or is embedded in a casting compound.

10. A method for producing a galvanic cell (2) with a housing (4), in which at least one cell coil or one cell stack is contained, and with a sensor (16) for detecting the pressure of the galvanic cell (2), wherein the sensor (16) is a microelectromechanical system, the method comprising the steps: a) providing a housing lid (6) with a recess (18), which is a through opening (20) between an interior (22) and an exterior (24) of the cell (2), b) fastening the sensor (16) outside the cell (2) directly or indirectly to the housing lid (6), so that the sensor (16) is in contact via the recess (18) with the interior (22) of the galvanic cell (2), c) wire bonding the sensor (16) to produce an electrical connection to evaluation electronics, and d) fastening the housing lid (6) to a housing body (8) of the cell (2).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Exemplary embodiments of the invention are presented in the drawings and explained more closely in the following description. There are shown:

[0028] FIG. 1, a prismatic battery cell according to one embodiment of the invention, and

[0029] FIGS. 2 to 6 are detail views of a housing of a galvanic cell with sensors arranged thereon according to different embodiments of the invention.

DETAILED DESCRIPTION

[0030] In the following description of the sample embodiments of the invention, the same or similar components are designated with the same or similar reference numbers, with no repeat description of these components in individual cases. The figures merely represent the subject matter of the invention schematically.

[0031] FIG. 1 shows a galvanic cell 2 according to one embodiment of the invention. The galvanic cell 2 is also simply called cell 2 in the following.

[0032] The galvanic cell 2 comprises a housing 4, which includes a housing lid 6 and a housing body 8. In the housing 4, one or more cell coils or a cell stack are arranged, which cannot be seen in the perspective exterior view of the galvanic cell 2 in FIG. 1.

[0033] The galvanic cell 2 represented is a prismatic galvanic cell 2 known in principle, such as a lithium ion cell, which is hooked up with further galvanic cells 2 to form modules, for example in electric and hybrid vehicles, in order to provide the vehicle propulsion. Terminals 10 are arranged on the housing lid 6, along with a bursting membrane 12 and a fill opening 14. By the terminals 10, the galvanic cell 2 makes electrical contact with the outside. The fill opening 14 and the bursting membrane 12 are arranged substantially at the center of the housing lid 6, while the terminals 10 are situated more peripherally.

[0034] During the production process, the cell coils or the cell stack are inserted into the housing 4. After this, the housing 4 is closed with the housing lid 6, for example by welding. In the case of the lithium ion cell depicted, a liquid or gaseous electrolyte is poured vertically through the fill opening 14 and then goes into the cell coils, which become soaked with the electrolyte.

[0035] A sensor 16 is fastened to the housing 4, especially to the housing lid 6, especially to the bursting membrane 12, being designed to detect the pressure of the galvanic cell 2. The sensor 16 on the one hand has direct contact with the interior 22 of the galvanic cell 2 and on the other hand is arranged outside the housing 4, which allows for an especially easy electrical contact.

[0036] FIG. 2 shows a detail view of the housing 4 of the galvanic cell 2, which has been described in relation to FIG. 1. The section of the housing 4 need not necessarily be associated with the bursting membrane 12, as represented in FIG. 1, but instead it can of course be any desired part of the housing 4, with the arrangement on the housing lid 6 being preferred.

[0037] The housing 4 has a recess 18, forming a through opening 20 between an interior 22 and an exterior 24 of the cell 2. In the area around the recess 18 of the housing 4, a base element 26 is arranged, which likewise has a recess 28, which likewise forms the through opening 20 between the interior 22 and the exterior 24 of the cell 2. The base element 26 and the housing 4 touch each other at a first boundary surface 30 and are for example glued, soldered, or welded together at the first boundary surface 30.

[0038] The base element 26 is made of glass, for example of a lime and soda glass, which can contain silicon dioxide, sodium oxide, and calcium oxide fractions, in particular of normal glass with a chemical composition of Na.sub.2O.CaO.6SiO.sub.2. The base element 26 furthermore can have boron oxide and/or aluminum oxide fractions in order to increase the resistance to water, acids and alkalis. For example, it can also be a borosilicate glass, for which a good chemical resistance and a slight coefficient of thermal expansion can be expected.

[0039] The sensor 16 is arranged on the base element 26, for example, soldered or bonded to it. The sensor 16 is a sensor 16 of the first type, being designed for an absolute pressure measurement. For this, the sensor 16 has a reference volume 34 with a known pressure, such as 1 mbar.

[0040] The base element 26 and the sensor 16 touch each other at a second boundary surface 32.

[0041] The sensor 16 has a first contact region 36, which stands in direct contact with the interior 22 of the cell 2, so that the pressure inside the housing 4 can be measured directly. In particular, the sensor 16 in the first contact region 36 stands in contact via the through opening 20 with the interior 22 of the galvanic cell 2 and optionally with the liquid or gaseous electrolyte situated in the interior 22 of the housing 4.

[0042] The base element 26 also stands in contact in the region of its recess 28, which also forms the through opening 20, with the interior 22 of the cell 2 and optionally with the liquid or gaseous electrolyte. Therefore, in the region of the recess 28 it can be provided that the base element 26 has a coating, especially in the event that the base element 26 is made of glass. The coating can also be extended to the sensor 16 and to the second boundary surface 32 between the base element 26 and the sensor 16 and/or to the first boundary surface 30 between the base element 26 and the housing 4.

[0043] The sensor 16 furthermore has an outer region 38 which stands in direct contact with the exterior 24 of the housing 4 or the cell 2. Through the outer region 38 of the sensor 16, the electrical contacting of the sensor 16 occurs, as is described more closely in reference to FIGS. 5 and 6.

[0044] FIG. 3 shows, like FIG. 2, a detail view of the housing 4 of the galvanic cell 2 according to the invention, while in this case the sensor 16 is a sensor 16 of a second type and is designed for relative pressure measurement. The sensor 16, once again, is indirectly coupled to the housing 4 across the base element 26 and comprises, as described in reference to FIG. 2, the first contact region 36 and the outer region 38, by which the sensor 16 stands in direct contact on the one hand with the interior 22 of the cell 2 and on the other hand with the exterior 24 of the cell 2. In contrast with the embodiment in FIG. 2, the sensor 16 of the second type has no reference volume 34, so that the measurement is done relative to the outside pressure.

[0045] FIG. 4 shows a further embodiment in which the sensor 16, here for example again the sensor 16 of the second type for the relative pressure measurement from FIG. 3, is coupled directly to the housing 4 by a third boundary surface 52, while no base element 26 is used as compared to the embodiments described in reference to FIGS. 2 and 3.

[0046] FIG. 5 shows another sample embodiment of the galvanic cell 2, where the arrangement described in reference to FIG. 3 has been expanded with additional elements.

[0047] The sensor 16 is coupled by means of first bonding wires 40 to an ASIC 42, which is located on a circuit board 44. Both the sensor 16 and an evaluation unit, which comprises the ASIC 42 and the circuit board 44, are located in the interior 22 of a protective housing 46, which protects them against outside influences such as pressure fluctuations or mechanical actions such as deformations. In place of the protective housing 46, a casting element can also be provided. With the casting element, the sensor 16 and the evaluation unit are enclosed by a casting compound.

[0048] Further elements can be arranged on the circuit board 44, especially further ASICs, microcontrollers, temperature sensors and/or conductor tracks for such elements.

[0049] FIG. 6 shows another alternative embodiment in which only a first part of the circuit board 44 is arranged in the protective housing 46 and a second part of the circuit board 44 projects through the protective housing 46 to the outside. For the electrical contacting with the outside, a contact pad 50 is provided on the second part of the circuit board 44. The ASIC 42 is joined to the contact pad 50 by second bonding wires 48. Alternatively, solder balls can also be provided.

[0050] The invention is not confined to the sample embodiments described here and the aspects pointed out therein. Instead, many modifications are possible within the field indicated by the claims, falling within the scope of the ordinary skilled person.