Metering Apparatus
20170322068 · 2017-11-09
Inventors
- Rolf Gueller (Herznach, CH)
- Michael Schneider (Frick, CH)
- Thomas Thaler (Laufen, CH)
- Markus Schindler (Ennetburgen, CH)
Cpc classification
G01N35/1072
PHYSICS
G01G13/2851
PHYSICS
International classification
Abstract
A metering apparatus including a scale on which a metering head is disposed in such a manner that the scale measures the weight of the metering head, and a metering tool for taking up and dispensing substance, attached to the metering head. The metering tool is configured as a glass tubule having a glass punch slidably disposed therein, forming a seal. The metering head is provided with a first gripping tool for clamping the glass tubule in place and with a second gripping tool for clamping the glass punch in place. The metering head furthermore has a raising and lowering device for raising and lowering the second gripping tool relative to the first gripping tool, such that the glass punch can be raised and lowered in the glass tubule of the metering tool.
Claims
1. An apparatus for metering a substance, having a metering head and having a metering tool releasably attached to the metering head for taking up and dispensing a substance, wherein the metering tool is configured as a cylindrical tubule having a punch slidably disposed therein, and forming a seal therewith, wherein the punch is longer than the tubule and projects out of the tubule at an upper end thereof, wherein the metering head is provided with a first gripping tool adapted to open and close for releasable clamping of the tubule and with a second gripping tool adapted to open and close for releasable clamping of the punch, and wherein the metering head is provided with a first raising and lowering device for raising and lowering the second gripping tool relative to the first gripping tool, thereby raising and lowering the punch in the tubule.
2. The apparatus according to claim 1, wherein the tubule or the punch is made of glass.
3. The apparatus according to claim 1, wherein the metering head has an internal controller for the first raising and lowering device and the first and the second gripping tools, as well as operating elements that work together with the internal controller.
4. The apparatus according to claim 3, wherein the internal controller has an interface for communication with an external controller and/or for an external charging current source.
5. The apparatus according to claim 1, further comprising a first scale for the metering head and wherein the scale is provided with a holder for the metering head.
6. The apparatus according to claim 5, wherein the holder is equipped with electrical contacts, which are configured for working together with corresponding electrical contacts on the metering head.
7. The apparatus according to claim 1, further comprising a first scale and wherein the metering head is disposed on the scale such that the scale measures the weight of the metering head including any substance that has been taken up.
8. The apparatus according to claim 7, wherein the metering head comprises a second raising and lowering device for raising and lowering the first gripping tool together with the first raising and lowering device.
9. The apparatus according to claim 7, wherein the scale is attached to a robot arm and the metering head is adjustable by the robot arm.
10. The apparatus according to claim 8, further comprising control electronics for the scale and the raising and lowering device, as well as the first and the second gripping tool.
11. The apparatus according to claim 5, further comprising a second scale for weighing a substance receptacle.
12. The apparatus according to claim 1, wherein the tubule has an inside diameter between 0.1 and 5 mm.
13. The apparatus according to claim 1, wherein the tubule has a wall thickness between 0.03 and 0.2 mm.
14. The apparatus according to claim 1, wherein the tubule comprises a sharp edge at one end thereof.
15. The apparatus according to claim 8, further comprising a rotation mechanism for rotating the metering tool about its longitudinal axis while it is being raised and lowered by the second raising and lowering device.
16. The apparatus according to claim 1, further comprising a rack for a number of at least partially different metering tools.
17. A metering tool for use in an apparatus for metering a substance, configured as a cylindrical tubule having a punch slidably disposed therein, forming a seal therewith, wherein the punch is longer than the tubule and projects out of the tubule at one of its ends.
18. The metering tool according to claim 17, wherein the tubule or the punch is made of glass.
19. The metering tool according to claim 17, wherein the tubule has an inside diameter between 0.1 and 5 mm.
20. The metering tool according to claim 17, wherein the tubule has a wall thickness between 0.03 and 0.2 mm.
21. The metering tool according to claim 17, wherein the tubule comprises a sharp edge at one end.
22. A method for metering a substance, using an apparatus according to claim 1, comprising the following steps: clamping the metering tool into the metering head by opening and closing the gripping tools, positioning the metering tool above a substance storage container, lowering the metering tool to immerse or insert the metering tool into a substance situated in the substance storage container, thereby taking substance up into a substance chamber of the metering tool, raising the metering tool, if applicable, lowering the punch of the metering tool relative to the tubule to eject excess substance, positioning the metering tool above a substance receptacle, and lowering the punch of the metering tool relative to the tubule to completely eject substance out of the metering tool into the substance receptacle.
23. The method according to claim 22, wherein the metering is carried out in individual partial metering steps, and during this process, monitoring by a scale, step-by-step approximation to a required target metering amount.
24. The method according to claim 22, wherein the amount of substance taken up by the metering tool is trimmed with monitoring by a scale.
25. The method according to claim 22, wherein the actual amount of the substance metered into the substance receptacle is measured by a scale.
26. The method according to claim 22, wherein the metering tool is rotated about its longitudinal axis while it is inserted into a substance contained in the substance storage container, and/or while it is pulled out of the substance.
27. The method according to claim 22, wherein a number of at least partially different metering tools is made available in a rack, and wherein the metering tool to be clamped is selected from among these metering tools that have been made available.
Description
[0044] In the following, the invention will be explained in greater detail using exemplary embodiments shown in the drawing. The figures show:
[0045]
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[0055]
[0056] The following statement applies to the description below: If reference signs are indicated in a figure for the purpose of clarity of the drawing but not mentioned in the directly related description part, reference is made to their explanation in preceding or subsequent description parts. Vice versa, in order to avoid overloading the drawing, reference signs that are less relevant for direct understanding are not entered in all the figures. Reference is made to the other figures, in each instance, for this purpose.
[0057] The first exemplary embodiment of the metering apparatus shown in
[0058] On the scale 10, a metering head referred to as a whole as 30 is mounted on a weighing arm 11 that is connected with the weighing cell in the interior of the scale, in such a manner that the scale measures the weight of the metering head 30 and of all the components attached to it or carried by it. An adjustable locking element 12 is provided on the scale 10 to protect it, which element fixes the metering head 30 in place relative to the scale 10 if no weighing is required at a specific time, see for example
[0059] To this extent and in this general way, the metering apparatus according to the invention does not differ from the known metering apparatus according to the document WO 03/098170 A1 that has already been mentioned, so that a person skilled in the art does not require any further explanation in this regard.
[0060] The metering head 30 essentially comprises a first raising and lowering device 32 and a second raising and lowering device 34, which is mounted on the first raising and lowering device 32 and can be raised and lowered by means of it (vertically in the position of use of the metering apparatus). A first gripping tool 36 is mounted, fixed in place, on the second raising and lowering device 34. A second gripping tool 38 is disposed on the second raising and lowering device 34, in such a manner that it can be raised and lowered by means of it (vertically in the position of use of the metering apparatus) relative to the first gripping tool 36. For the raising and lowering movement of the two gripping tools 36 and 38, the two raising and lowering devices 32 and 34 are equipped with threaded spindles 33 and 35, driven to rotate by motors not shown. Of course, the raising and lowering devices 32 and 34 can also be implemented in a different way.
[0061] For the actual substance metering, in other words taking up substance from a storage container and dispensing substance into a substance receptacle, a specifically configured metering tool 40 is provided. As shown on a larger scale in
[0062] The cross-section of the glass punch 44 is adapted to the inside cross-section of the glass tubule 42, so that the glass punch 44 acts as a piston. The glass punch 44 can be configured as a solid glass rod or as a glass tube that is closed at least at its end that lies within the glass tubule 42. Furthermore, the glass punch can fundamentally also be configured in the form of a glass piston disk and a glass piston rod.
[0063] The metering tool 40 can fundamentally also be formed of a material other than glass, for example of plastic. However, glass is chemically inert in practically all cases, and also demonstrates a certain elasticity in the case of suitable dimensions. In the following, the invention will therefore be described throughout using a metering tool that consists of glass.
[0064] During use of the metering apparatus according to the invention, the metering tool 40 is held in place at its glass tubule 42 by the first gripping tool 36. The second gripping tool 38 holds the glass punch 44 in place.
[0065] As can be taken from
[0066] The second gripping tool 38 is configured analogous to the first gripping tool 36 and therefore not represented separately.
[0067]
[0068] The first scale 10, the two raising and lowering devices 32 and 34, the two gripping tools 36 and 38, and the second scale 50 are controlled by the control electronics 100 in terms of their function. Practical implementation of the required functions (reading the scales, moving the robot arm, moving the raising and lowering devices, closing and releasing the gripping tools) lie within the normal range of knowledge of a person skilled in the art of controls, and therefore do not require any more detailed explanation.
[0069] In the following, a metering method carried out using the metering apparatus according to the invention will be described in greater detail, using
[0070] In the starting state shown in
[0071] Subsequently, the metering tool 40 is positioned, by means of the robot arm 20, above a storage container V that has been made available and contains the substance to be metered, and then lowered until the glass tubule 42 of the metering tool 40 is immersed in the substance S, or, depending on the consistency of the substance, stabs into it (
[0072] Thereupon the metering tool 40 is raised above the edge of the storage container V by means of the first raising and lowering device 32 (
[0073] Now the metering head 30, with the metering tool 40 held in it, is moved by means of the robot arm 20 above a substance receptacle A that is made available on the second scale 50, into which receptacle the substance S is to be metered (
[0074] Subsequently, the glass punch 44 of the metering tool 40 is moved downward by means of the second raising and lowering device 34, while the glass tubule 42 is held stationary by means of the first gripping tool 36, and thereby the substance amount contained in the glass tubule 42 is ejected from the glass tubule 42 into the substance receptacle A (
[0075] If a further substance receptacle A is supposed to be filled with the same substance or if the substance amount metered in this manner has not yet reached the required substance amount, the method cycle just described is repeated in accordance with
[0076] If another substance is supposed to be filled, first the metering head 30 is positioned above a waste container and the metering tool 40 is disposed of there (discarded). For this purpose, the gripping tools 36 and 38 are simply opened, so that the metering tool 40 falls downward into the waste container. Subsequently, a new metering tool 40 is once again picked up from the rack 46 (
[0077] The sequences described above, as has already been mentioned, are controlled by the control electronics 100. The programmable control electronics are configured for carrying out the following procedures for this purpose: [0078] moving the metering head in preferably three spatial directions by means of the robot arm 20, [0079] clamping a (selected) metering tool 40 into the metering head 30 by means of opening and closing the gripping tools 36 and 38, [0080] positioning the metering tool 40 over the substance receptacle V, [0081] lowering the entire metering head 30 or, alternatively, only the metering tool 40, to immerse the metering tool 40 into the substance S contained in the substance storage container, and thereby taking up substance into the metering tool, [0082] raising the metering tool 40, preferably by means of the first raising and lowering device 32, [0083] reading the first scale 10 and, if applicable, the second scale 50, and evaluating the measurement results of the scale(s), [0084] lowering the glass punch 44 of the metering tool 40 relative to the glass tubule 42 by means of the second raising and lowering device 34, to eject excess substance, with monitoring by the first scale 10, if applicable iteratively, [0085] positioning the metering tool 40 above the substance receptacle A, [0086] lowering the glass punch 44 of the metering tool 40 relative to the glass tubule 42 by means of the raising and lowering device 34, for complete ejection of substance from the metering tool 40 into the substance receptacle A, [0087] ejection of the metering tool 40 from the metering head 30 by means of opening the gripping tools 36 and 38.
[0088] Preferably, a great number of metering tools 40 is kept on hand in the rack 46. Advantageously, metering tools having different dimensions or clear widths (inside diameters) of their glass tubule 42 are present. The inside diameters can lie in a range of 0.1 mm to about 5 mm, for example, preferably with a gradation of about 0.5 mm, for example. Preferably, the inside diameters lie in a range of 0.1 to 2 mm, specifically in a range of 0.1 to 1 mm. In this manner, different metering amounts from several hundred mg down to far into the sub-milligram range can be achieved by means of a suitable selection of the metering tools. Because the programmable control electronics 100 know how great the required metering amount is supposed to be, by means of suitable input, they can automatically select suitable metering tools 40 in targeted manner. Furthermore, the volume capacity of the metering chamber can be adapted by means of adjusting the glass punch in the glass tubule of the metering tool.
[0089] However, use of metering tools 40 having different diameters of the glass tubules 42 has yet a further advantage in that rapid iterative approximation to the required reference metering amount, in each instance, can be implemented very easily in this way. In this regard, first one or more metering passes are carried out with the largest possible metering tool. The largest possible metering tool is understood, in this regard, to be one having a glass tubule 42 designed for a nominal metering amount that comes as close as possible to the required target metering amount but does not exceed it. By means of the first scale 10 and/or the second scale 50, the residual metering amount still required is determined after every metering pass. If the residual amount is smaller than the nominal metering amount of the metering tool just used, this tool is discarded and a new, next smaller metering tool is used, the nominal metering amount of which does not exceed the residual metering amount. With this, metering passes are now carried out until the remaining residual metering amount is once again smaller than the nominal metering amount of the metering tool used. This process is continued with increasingly smaller metering tools, in other words metering tools having smaller diameters of their glass tubules 42, until the required target metering amount has been reached within a predetermined tolerance. Instead of selecting a smaller metering tool, if applicable, the holding capacity of the metering chamber of the metering tool can also be adapted accordingly.
[0090] For a great metering precision, it is important that the glass punches 44 slide in the glass tubules 42 of the metering tools 40 with the most precise fit possible (in tight manner). A precision (play) of about 0.01 mm should be aimed at. The wall thicknesses of the glass tubules 42, as a function of their diameter, preferably typically amount to about 0.03 to about 0.2 mm, preferably about 0.03 to about 0.1 mm. The lengths of the glass tubules 42 typically amount to about 70 mm; the lengths of the glass punches 44 are slightly greater, typically about 80 mm.
[0091] The shape of the tubule 42 imparts relatively great rigidity to it, in spite of its thin walls, and this rigidity is important for insertion into firm(er) substances or more compact powders. The thin walls are also important for piercing. In addition or alternatively, an end 42a of the tubule 42 can also be sharpened or configured like a blade, as shown in
[0092] With every change of the metering tools 40, either because a different dimension of the glass tubule is required or because a different substance is to be metered, the metering tool previously used is discarded, in other words no longer used. In this way, contamination problems are avoided with the greatest possible reliability. The metering apparatus according to the invention allows this concept by means of the use of specially configured metering tools 40 that consist entirely of glass and are the only parts of the entire metering apparatus that come into contact with the substances to be filled. The metering tools 40 consist only of two simple glass components (glass tubule 42 and glass punch 44), which can be produced in simple and cost-advantageous manner as mass-produced items, so that their use as disposable parts is economically justifiable.
[0093]
[0094] In the method sequence described above, the first scale serves as a decision scale (Was a sufficient substance amount taken up?) and the second scale serves as an actual measurement scale (What substance amount was effectively metered in?).
[0095] In the following, a somewhat simpler embodiment of the metering apparatus according to the invention will be explained using
[0096]
[0097] On one of its face sides, the metering head 130 or 130′ is provided with a conically configured guide opening 139, through which a metering tool 40 can be inserted into the metering head. More details in this regard are explained below.
[0098] The inner structure of the metering head 130 is evident from
[0099] The two gripping tools 136 and 138 and the raising and lowering device 134 are fundamentally the same, in terms of design and function, as the corresponding components of the first exemplary embodiment of the metering apparatus, and therefore require no further explanation. The two gripping tools 136 and 138 and the raising and lowering device 134 are controlled by the internal controller, wherein opening and closing of the gripping tools and raising and lowering of the second gripping tool relative to the first gripping tool is triggered manually by way of operating elements 210 connected with the internal controller 200.
[0100] The internal controller 200 is equipped with an interface 201, which serves for communication with the outside. The interface 201 is either connected to the electrical contacts 131 or to the cable 132. Alternatively, the interface can also be structured as a wireless connection.
[0101]
[0102] At the beginning, the metering head 130 is weighed by means of a scale 110. The scale 110 is equipped with a holder 140, into which the metering head 130 can be inserted. The holder 140 is equipped with electrical contacts, which contact the electrical contacts 131 of the metering head 130 when the metering head 130 is inserted into the holder 140. In this regard, the rechargeable battery 202 in the metering head 130 can be charged or a weighing process can be triggered (by way of the function switching button 210).
[0103] After the weighing process, the metering head 130 is equipped with a metering tool 40. For this purpose, the metering head 130 is manually guided above a holding rack (rack) 46 and then set onto a selected metering tool 40 (
[0104] Thereupon the glass punch 44 of the metering tool 40 is pulled slightly out of the glass tubule 42 of the tool, so that a holding chamber 43 is formed at the lower end of the metering tool 40 (
[0105] In the next step, the metering head 130 is manually guided above a storage container V containing substance to be taken up, and is immersed into this substance, thereby causing the holding chamber to be filled with the substance to be taken up (
[0106] Thereupon the metering head 130 is set back onto the scale 110, and checking takes place to determine whether the substance taken up is sufficient (
[0107] Subsequently, the metering head 130 is manually positioned above the substance receptacle (target container) A, and the substance amount situated in the holding chamber 43 of the metering tool 40 is ejected into the substance receptacle A. In this regard, the substance receptacle A is situated on a further scale 50, with which the amount of substance metered in can be measured in highly precise manner (
[0108] Thereupon the metering head 130 is weighed again (
[0109] The metering process can also take place in multiple passes, using this metering head 130, as has already been described above.
[0110] By means of weighing the metering head 130 (with and without substance) in the different phases of the metering process, it can be determined very precisely how much substance was actually metered, and conclusions can also be drawn with regard to the excess of substance to be taken up, which amount can be different depending on the type of substance and the metering tools used. Thus, the metering tool can be calibrated to a certain extent, thereby making it possible to facilitate or optimize the work flow for further metering procedures with the respective substance. This holds true analogously also for the exemplary embodiment of
[0111] In the following, a further embodiment of the metering apparatus according to the invention will be explained using
[0112] The metering head 230 comprises a tubular outer housing 230a and an inner housing 230b that is axially adjustable within the former. The outer housing 230a has a connection piece 211 that serves for mechanical attachment to the balance beam 11 on the first scale 10 (
[0113] As in the exemplary embodiment of
[0114] The two gripping tools 236 and 238 and the first and second raising and lowering device 232 and 234 are fundamentally the same, in terms of design and function, as the corresponding components of the first exemplary embodiment of the metering apparatus, and therefore require no further explanation. The two gripping tools 236 and 238 and the two raising and lowering devices 232 and 234 are controlled by the external controller 100 (
[0115]
[0116] In
[0117] In
[0118] In this configuration, the metering head 230 is positioned above a storage vessel (not shown) during practical use, and the inner housing 230b is lowered, so that the metering tool 40 is immersed into the substance contained in the storage vessel or pierces it, so that a specific amount of the substance is taken up by the metering tool. During the lowering movement of the inner housing 230b, this housing, and with it the metering tool 40, rotates about its longitudinal axis R in the direction of the arrow R″. The rotational movement of the metering tool 40 facilitates insertion in the case of substances having a relatively solid consistency. The rotational movement furthermore prevents sticking of the metering tool in the substance, and allows a substance plug to be drilled out in the case of certain substances.
[0119] During practical use of the metering head 230, the individual steps of the metering method are the same as in the exemplary embodiment of the metering apparatus described using
[0120] In some cases, the substance to be metered is present in the storage container V in crystallized form, as illustrated in
[0121] The metering apparatus according to the invention makes it possible, using a single type of metering tool, to achieve precise 1:1 metering of the most varied substances, from powder, liquid, oily, sticky, viscous, wax-like to chocolate-like, apple-like, crystallized, crusty, etc. The cumbersome replacement of metering tools required for many metering apparatuses, depending on the consistency of the substance to be metered, is therefore completely eliminated. The metering apparatus according to the invention is suitable for practically all common storage containers and practically all common substance receptacles, without any kind of adapters. Using the metering apparatus according to the invention, highly precise metering can be carried out in a broad range, for example from several hundred mg to down into the sub-milligram range. The precision achieved is on the order of 0.01 mg and, in most cases, is better than with manual metering. The metering apparatus can work in full automation, depending on the embodiment, and is significantly faster than the manual metering still used in many cases.