METHOD AND DEVICE OF DYNAMICALLY CONFIGURING LINEAR DENSITY AND BLENDING RATIO OF YARN BY TWO-INGREDIENT ASYNCHRONOUS/SYNCHRONOUS DRAFTED

Abstract

The invention discloses a method of dynamically configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafted, comprising: a drafting and twisting system, which includes a first stage drafting unit, a successive second stage drafting unit and an integrating and twisting unit. The first stage drafting unit includes a combination of back rollers and a middle roller. The second stage drafting unit includes a front roller and the middle roller. Blending proportion and linear densities of the two ingredients are dynamically adjusted by the first stage asynchronous drafting mechanism, and reference linear density is adjusted by the second stage synchronous drafting mechanism. The invention can not only accurately control linear density change, but also accurately control color change of the yarn. Further, the rotation rate of the middle roller is constant, ensuring a reproducibility of the patterns and colors of the yarn with a changing linear density.

Claims

1. A method of dynamically configuring linear density and a blending ratio of a yarn by two-ingredient asynchronous/synchronous drafted, the method comprising: 1) providing an actuating mechanism, wherein the actuating mechanism includes a two-ingredient asynchronous/synchronous two-stage drafting mechanism, a twisting mechanism and a winding mechanism wherein the two-ingredient asynchronous/synchronous two-stage drafting mechanism includes a first stage asynchronous drafting unit and a successive second stage synchronous drafting unit; 2) providing a combination of a plurality of back roller and a middle roller included by the first stage asynchronous drafting unit; the combination of back rollers has two rotational degrees of freedom and includes a first back roller, a second back roller, which are set abreast on a same back roller shaft; the first back roller, the second back roller move at the speeds V.sub.h1, V.sub.h2 respectively, the middle roller rotates at the speed V.sub.z the second stage synchronous drafting unit includes a front roller and the middle roller; the front roller rotates at the surface linear speed V.sub.q; assuming the linear densities of a first roving yarn ingredient, a second roving yarn ingredient, drafted by the first back roller, the second back roller are respectively ρ.sub.1, ρ.sub.2, the linear density of the yarn Y drafted and twisted by the front roller is ρ.sub.y; $\begin{matrix} ρ_{y} = \frac{1}{V_{q}} .Math. (V_{h .Math. .Math. 1} * ρ_{1} + V_{h .Math. .Math. 2} * ρ_{2}) & (1) \end{matrix}$ the blending ratios of the first roving yarn ingredient, the second roving yarn ingredient are respectively k.sub.1, k.sub.2; $K = \frac{k_{1}}{k_{2}} = \frac{ρ_{1} .Math. V_{h .Math. .Math. 1}}{ρ_{2} .Math. V_{h .Math. .Math. 2}}$ 3) keeping the ratio of linear speeds of the front roller and the middle roller V.sub.q/V.sub.z constant, the speeds of the front roller and the middle roller depend on reference linear density of the yarn; 4) adjusting the rotation rates of the first back roller, the second back roller, so as to adjusting the linear density of yarn Y or/and blending ratio, according to the changes of the blending ratio K of the yarn Y with a time t, and the changes of the linear density ρ.sub.y of the yarn Y with the time t, the changes of the surface linear speeds of the first back roller, the second back roller, are derived; wherein surface linear speeds of the first back roller V.sub.h1: $V_{h .Math. .Math. 1} = \frac{ρ_{y} .Math. K}{ρ_{1} .Math. V_{q} (1 + K)}$ surface linear speeds of the second back roller V.sub.h2: $V_{h .Math. .Math. 2} = \frac{ρ_{y}}{ρ_{2} .Math. V_{q} (1 + K)} .$

2. The method of claim 1, wherein let ρ.sub.1=ρ.sub.2=ρ, and V.sub.h1+V.sub.h2=V.sub.z, the linear density of yarn Y is constant, then the blending ratios of the first roving yarn ingredient, the second roving yarn ingredient are set respectively as k.sub.1, k.sub.2. $k_{1} = \frac{V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}} = \frac{V_{h .Math. .Math. 1}}{V_{z}}$ $k_{2} = \frac{V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}} = \frac{V_{h .Math. .Math. 2}}{V_{z}} .$

3. The method of claim 1, wherein let ρ.sub.1=ρ.sub.2=ρ, by adjusting the linear speed of the first back roller, the second back roller, it is got that: V.sub.h1.fwdarw.V.sub.h1+ΔV.sub.h1, V.sub.h2.fwdarw.V.sub.h2+ΔV.sub.h2 wherein ΔV.sub.h1 is the speed change of the first back roller, and ΔV.sub.h2 is the speed change of the second back roller; then the linear density of yarn Y is: $ρ_{y} = \frac{ρ}{V_{q}} [(V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}) + (Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2})],$ and the blending ratios of the first roving ingredient, the second roving yarn k.sub.1, k.sub.2 respectively are: $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$ $k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$ wherein k.sub.1+k.sub.2=1; therefore the linear density ρ′.sub.y of the yarn Y and blending ratios k.sub.1, k.sub.2 are changed by changing ΔV.sub.h1 and ΔV.sub.h2 respectively; wherein increases of linear velocity of the first roller and the second roller ΔV.sub.h1, ΔV.sub.h2 are determined by the set linear density and the blend ratio so that the linear density and the blending ratio of the spun yarn satisfy the predetermined requirements.

4. The method of claim 3, wherein specific adjustment methods are as follows: 1) changing the speed of the first back roller V.sub.h1, and keeping the speeds of the second backer rollers ΔV.sub.h2 unchanged; the yarn ingredient and the linear density thereof of the yarn Y drafted by this back roller change accordingly; the linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as: $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = e_{q} * \frac{ρ}{V_{z}} * [V_{h .Math. .Math. 2} + (V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1})]$ $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1}}$ $k_{2} = \frac{V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1}}$ wherein e.sub.q. is the two-stage drafting ratio, V.sub.z is the linear speed of middle roller, ρ; is the linear density of roving, Δρ.sub.y is a linear density change of the yarn; 2) changing the speeds of the second back roller V.sub.h2 and keeping the speeds of the first backer rollers V.sub.h1 unchanged; the yarn ingredient and linear densities thereof change accordingly; the linear density ρ′.sub.y of yarn Y and blending ratio are adjusted as: $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = e_{q} * \frac{ρ}{V_{z}} * [V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}]$ $k_{1} = \frac{V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$ $k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}};$ 3) changing the speeds of the first back roller, the second back roller, simultaneously, and the speeds of the two back rollers are unequal to zero respectively; the yarn ingredients of the yarn Y drafted by these two back rollers and the linear densities thereof change accordingly; the linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as: $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} .Math. .Math. k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}};$ 4) changing the speeds of the first back roller, the second back roller simultaneously, and making the speeds of one back rollers equal to zero, while the speeds of the other one backer rollers unequal to zero; the yarn ingredients of the yarn Y drafted by the one back rollers is thus discontinuous, while the other yarn ingredients is continuous.

5. The method of claim 4, wherein changing the speeds of the first back roller, the second back roller, successively at successive time point T.sub.1, T.sub.2, T.sub.3, T.sub.4, T.sub.5, making the speeds of one back rollers equal to zero, while the speeds of the other one backer rollers unequal to zero, then the linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as: (1) when T.sub.1≦t≦T.sub.2, $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + {ΔV}_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $\begin{matrix} k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \\ k_{2 .Math.} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \end{matrix}$ (2) when T.sub.2≦t≦T.sub.3 $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})$ $\begin{matrix} k_{1} = 0 \\ k_{2 .Math.} = 1 \end{matrix}$ (3) when T.sub.3≦t≦T.sub.4 $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $\begin{matrix} k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \\ k_{2 .Math.} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \end{matrix}$ (4) when T.sub.4≦t≦T.sub.5 $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * (V_{h .Math. .Math. 2} + {ΔV}_{h .Math. .Math. 2})$ $\begin{matrix} k_{1} = 1 \\ k_{2 .Math.} = 0. \end{matrix}$

6. The method of claim 1, wherein according to the set blending ratio and/or linear density, divides the yarn Y into n segments; the linear density and blending ratio of each segment of the yarn Y are the same, while the linear densities and blending ratios of the adjacent segments are different; when drafting the segment i of the yarn Y, the linear speeds of the first back roller and the second back roller, are V.sub.h1i, V.sub.h2i, wherein iε(1, 2, . . . , n); the first roving ingredient, the second roving ingredient, are two-stage drafted and twisted to form segment i of the yarn Y, and the blending ratios k.sub.1i, k.sub.2i thereof are expressed as below: $\begin{matrix} k_{1 .Math. .Math. i} = \frac{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}} & (2) \\ k_{2 .Math. .Math. i} = \frac{ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}} & (3) \end{matrix}$ the linear density of segment i of yarn Y is: $\begin{matrix} ρ_{yi} = \frac{V_{z}}{V_{q}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} .Math. ρ_{2}) = \frac{1}{e_{q}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} .Math. ρ_{2}) & (4) \end{matrix}$ wherein $e_{q} = \frac{V_{q}}{V_{z}}$ is the two-stage drafting ratio; taking the segment with the lowest density as a reference segment, whose reference linear density is ρ.sub.0; the reference linear speeds of the first back roller, the second back roller, for this segment are respectively V.sub.h10, V.sub.h20; and the reference blending ratios of the first roving yarn ingredient, the second roving yarn ingredient, for this segment are respectively k.sub.10, k.sub.20, keeping the linear speed of the middle roller constant, and V.sub.z=V.sub.h10+V.sub.h20 (5); also keeping two-stage drafting ratio e.sub.q=V.sub.q/V.sub.x constant; wherein the reference linear speeds of the first back roller, the second back roller for this segment are respectively V.sub.h10, V.sub.h20, which are predetermined according to the material, reference linear density ρ.sub.0 and reference blending ratios k.sub.10, k.sub.20 of the first roving ingredient, the second roving ingredient; when the segment i of the yarn Y is drafted and blended, on the premise of known set the linear density ρ.sub.yi and blending ratios k.sub.1i, k.sub.2i, the linear speeds V.sub.h1i, V.sub.h2i, of the first back roller, the second back roller are calculated according to Equations (2)-(5); based on the reference linear speeds V.sub.h10, V.sub.h20 for the reference segment, increase or decrease the rotation rates of the first back roller, or/and the second back roller to dynamically adjust the linear density or/and blending ratio for the segment i of the yarn Y.

7. The method of claim 6, wherein let ρ.sub.1=ρ.sub.2=ρ, the Equation (4) is simplified as $\begin{matrix} ρ_{yi} = \frac{ρ}{e_{q}} - \frac{V_{h .Math. .Math. 1 .Math. i} + V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{i}}; & (6) \end{matrix}$ according to Equations (2), (3), (5) and (6), the linear speeds V.sub.h1i, V.sub.h2i of the first back roller, the second back roller are calculated; based on the reference linear speeds V.sub.h10, V.sub.h20, the rotation rates of the first back roller, or/and the second back roller are increased or decreased to reach the preset linear density and blending ratio for the segment i of yarn Y.

8. The method of claim 7, wherein at the moment of switching the segment i−1 to the segment i of yarn Y, let the linear density of the yarn Y increase by dynamic increment Δρ.sub.yi, i.e., thickness change Δρ.sub.yi, on the basis of reference linear density, and thus the first back roller, the second back roller have corresponding increments on the basis of the reference linear speed, i.e., when (V.sub.h10+V.sub.h20).fwdarw.(V.sub.h10+ΔV.sub.h1i+V.sub.h20+ΔV.sub.h2i), the linear density increment of yarn Y is: ${Δρ}_{yi} = \frac{ρ}{e_{q} * V_{z}} * (Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i});$ then the linear density ρ.sub.yi of the yarn Y is expressed as $\begin{matrix} ρ_{yi} = ρ_{y .Math. .Math. 0} + {Δρ}_{yi} = ρ_{y .Math. .Math. 0} + \frac{Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} * \frac{ρ}{e_{q}} .Math. [[.]]; & (7) \end{matrix}$ let ΔV.sub.i=ΔV.sub.h1i+ΔV.sub.h2i, then Equation (7) is simplified as: $\begin{matrix} ρ_{yi} = ρ_{y .Math. .Math. 0} + \frac{Δ .Math. .Math. V_{i}}{V_{z}} * \frac{ρ}{e_{q}}; & (8) \end{matrix}$ the linear density of yarn Y is adjusted by controlling the sum of the linear speed increments ΔV.sub.i of the first back roller, the second back roller.

9. The method of claim 8, wherein let ρ.sub.1=ρ.sub.2=ρ, at the moment of switching the segment i−1 to the segment i of the yarn Y, the blending ratios of the yarn Y in Equations (2)-(6) are simplified as: $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{i} + Δ .Math. .Math. V_{i}} & (9) \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{i} + Δ .Math. .Math. V_{i}} & (10) \end{matrix}$ the blending ratios of the yarn Y are adjusted by controlling the linear speed increments of the first back roller, the second back roller; wherein
ΔV.sub.h1i=k.sub.2i*(V.sub.z+ΔV.sub.i)−V.sub.h10
ΔV.sub.h2i=k.sub.2i*(V.sub.z+ΔV.sub.i)−V.sub.h20.

10. The method of claim 8, wherein let V.sub.h1i*ρ.sub.1+V.sub.h2i*ρ.sub.2=H and H is a constant, then ΔV.sub.i is constantly equal to zero, and thus the linear density is unchanged when the blending ratios of the yarn Y are adjusted.

11. The method of claim 8, wherein let any one of ΔV.sub.h1i, ΔV.sub.h2i is equal to zero, while the remaining one is not zero, then the one roving yarn ingredients is changed while the other roving yarn ingredients is unchanged; the adjusted blending ratio are: $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}} .Math. .Math. or .Math. .Math. k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}} .Math. .Math. k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}} . \end{matrix}$

12. The method of claim 8, wherein let none of ΔV.sub.h1i, ΔV.sub.h2i is equal to zero, then the proportion of the two roving yarn ingredients in the yarn Y is changed; adjusted the blending ratios are: $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{i} + Δ .Math. .Math. V_{i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{i} + Δ .Math. .Math. V_{i}} . \end{matrix}$

13. The method of claim 8, wherein let one of ΔV.sub.h1i, ΔV.sub.h2i is equal to zero, while the remaining one is not zero, then the one roving yarn ingredients of the segment i of the yarn Y is discontinuous, thus yarn Y only has one roving ingredient.

14. A device for implementing the method of claim 1 and dynamically configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafted, comprising: a control system and an actuating mechanism. wherein the actuating mechanism includes two-ingredient asynchronous/synchronous two-stage drafting mechanism, a twisting mechanism and a winding mechanism; the two-stage drafting mechanism includes a first stage drafting unit and a second stage drafting unit; the first stage drafting unit includes a combination of back rollers and a middle roller; and wherein the combination of back rollers has two rotational degrees of freedom and includes a first back roller, a second back roller, which are set abreast on a same back roller shaft; the second stage drafting unit includes a front roller and the middle roller.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0094] FIG. 1 is a principle schematic diagram of the two-stage drafting spinning device;

[0095] FIG. 2 is a structural schematic diagram of a combination of back rollers;

[0096] FIG. 3 is a structural side view of the two-stage drafting spinning device;

[0097] FIG. 4 is a yarn route of the two-stage drafting in an embodiment;

[0098] FIG. 5 is a structural schematic diagram of a control system.

DETAILED DESCRIPTION OF THE INVENTION

[0099] The embodiments of the invention are described as below, in combination with the accompanying drawings.

Embodiment 1

[0100] A method of configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafting is disclosed, comprising:

[0101] 1) as shown in FIGS. 1-5, a device for implementing the method of dynamically configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafting, comprising: a control system, and an actuating mechanism, wherein the actuating mechanism includes a two-ingredient separate/integrated asynchronous/synchronous two-stage drafting mechanism, a twisting mechanism and a winding mechanism; the two-stage drafting mechanism includes a first stage drafting unit and a second stage drafting unit; the first stage drafting unit includes a combination of back rollers and a middle roller; the combination of back rollers includes a first back roller 1, a second back roller 2, which are set abreast on a same back roller shaft. The first back roller 1, the second back roller 2 move at the speeds V.sub.h1, V.sub.h2 respectively; the middle roller 5 rotates at the speed V.sub.z; 9 is collector.

[0102] The second stage drafting unit includes a front roller 7 and a middle roller 5. The front roller rotates at the speed V.sub.q:

2) The two roving yarns ρ.sub.1, ρ.sub.2 are fed into the first stage drafting area, output by the front roller and then twisted with linear density of ρ.sub.y forming yarn Y, then

[00043] $\begin{matrix} ρ_{y} = \frac{1}{v_{q}} .Math. (V_{h .Math. .Math. 1} * ρ_{1} + V_{h .Math. .Math. 2} * ρ_{2}) & (1) \end{matrix}$

the blending ratios first roving yarn ingredient, a second roving yarn ingredient are k.sub.1, k.sub.2 respectively, then the blending ratio K of yarn Y is:

[00044] $K = \frac{k_{1}}{k_{2}} = \frac{ρ_{1} .Math. V_{h .Math. .Math. 1}}{ρ_{2} .Math. V_{h .Math. .Math. 2}}$

4) controlling the linear speed ratio of front roller and middle roller V.sub.q/V.sub.z is constant, thus the speeds of the middle roller and the front roller are adjusted with base linear density of yarn.
5) according to a change of the blending ratio K of the yarn Y with a time t, and a change of the linear density ρ.sub.y of the yarn Y with the time t, a change of surface linear speeds of the first back roller, the second back roller is derived; blending ratios of the first roving yarn ingredient, the second roving yarn ingredient are adjusted.

[0103] Then a surface linear speed of the back roller V.sub.h1 is:

[00045] $V_{h .Math. .Math. 1} = \frac{ρ_{y} .Math. K}{ρ_{1} .Math. V_{q} (1 + K)}$

[0104] Then a surface linear speed of the back roller V.sub.h2 is:

[00046] $V_{h .Math. .Math. 2} = \frac{ρ_{y}}{ρ_{2} .Math. V_{q} (1 + K)}$

the colors of a first roving yarn ingredient, a second roving yarn ingredient, drafted by the first back roller, the second back roller are respectively two of yellow, magenta, cyan, and black respectively.
6) Further, let ρ.sub.1=ρ.sub.2=ρ, and V.sub.h1+V.sub.h2=V.sub.z, linear density of yarn Y is constant, then the blending ratios of the first roving yarn ingredient, the second roving yarn ingredient are set respectively as k.sub.1, k.sub.2:

[00047] $k_{1} = \frac{V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}} = \frac{V_{h .Math. .Math. 1}}{V_{z}}$ $k_{2} = \frac{V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}} = \frac{V_{h .Math. .Math. 2}}{V_{z}}$

7) Further, let ρ.sub.1=ρ.sub.2=ρ, by adjusting the linear speed of the first back roller, the second back roller, it can be got that: V.sub.h1.fwdarw.V.sub.h1+ΔV.sub.h1, V.sub.h2.fwdarw.V.sub.h2+ΔV.sub.h2
wherein ΔV.sub.h1 is the speed change of the first back roller, and ΔV.sub.h2, is the speed change of the second back roller.

[0105] Then the linear density of yarn Y is:

[00048] $ρ_{y} = \frac{ρ}{V_{q}} [(V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2}) + (Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2})],$

[0106] And the blending ratios of the first roving ingredient, the second roving yarn k.sub.1, k.sub.2 respectively are:

[00049] $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$ $k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$

[0107] Wherein k.sub.1+k.sub.2=1;

[0108] Therefore linear density ρ′.sub.y of the yarn Y and blending ratios k.sub.1, k.sub.2 can be changed by changing ΔV.sub.h1 and ΔV.sub.h2 respectively.

[0109] Wherein increases of linear velocity of the first roller and the second roller ΔV.sub.h1, ΔV.sub.h2 are determined by the set linear density and the blend ratio so that the linear density and the blending ratio of the spun yarn satisfy the predetermined requirements

8) Further, Specific adjustment methods are as follows:
(1) change the speed of the first back roller V.sub.h1, and keep the speeds of the second backer rollers unchanged. The yarn ingredient and the linear density thereof of the yarn Y drafted by this back roller change accordingly. The linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as:

[00050] ${ρ .Math.}_{y}^{'} = ρ_{y} + Δ .Math. .Math. ρ_{y} = \frac{1}{e_{q}} * \frac{ρ}{V_{z}} * [V_{h .Math. .Math. 2} + (V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1})]$ $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1}}$ $k_{2} = \frac{V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1}}$

wherein e.sub.q. is the two-stage drafting ratio, V.sub.z is the linear speed of middle roller, ρ: is the linear density of roving, Δρ.sub.y is a linear density change of the yarn.
(2) change the speeds of the second back roller V.sub.h2 and keep the speeds of the first backer rollers V.sub.h1 unchanged. The yarn ingredient and linear densities thereof change accordingly. The linear density ρ′.sub.y of yarn Y and blending ratio are adjusted as:

[00051] ${ρ .Math.}_{y}^{'} = ρ_{y} + Δ .Math. .Math. ρ_{y} = \frac{1}{e_{q}} * \frac{ρ}{V_{z}} * [V_{h .Math. .Math. 1} + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $k_{1} = \frac{V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$ $k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1}};$

(3) change the speeds of the first back roller, the second back roller, simultaneously, and the speeds of the two back rollers are unequal to zero respectively. The yarn ingredients of the yarn Y drafted by these two back rollers and the linear densities thereof change accordingly. The linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as:

[00052] ${ρ .Math.}_{y}^{'} = ρ_{y} + Δ .Math. .Math. ρ_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}} .Math. .Math. k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}};$

(4) change the speeds of the first back roller, the second back roller simultaneously, and make the speeds of one back rollers equal to zero, while the speeds of the other one backer rollers unequal to zero. The yarn ingredients of the yarn Y drafted by the one back rollers is thus discontinuous, while the other yarn ingredients is continuous.
(5) Further, change the speeds of the first back roller, the second back roller, successively at successive time point T.sub.1, T.sub.2, T.sub.3, T.sub.4, T.sub.5, make the speeds of one back rollers equal to zero, while the speeds of the other one backer rollers unequal to zero, then linear density ρ′.sub.y of the yarn Y and blending ratio are adjusted as: {circle around (1)} when T.sub.1≦t≦T.sub.2,

[00053] ${ρ .Math.}_{y}^{'} = ρ_{y} + Δ .Math. .Math. ρ_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} .Math. .Math. k_{2} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}}$

{circle around (2)} when T.sub.2≦t≦T.sub.3

[00054] $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})$ $\begin{matrix} k_{1} = 0 \\ k_{2 .Math.} = 1 \end{matrix}$

{circle around (3)} when T.sub.3≦t≦T.sub.4

[00055] $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * [(V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}) + (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})]$ $\begin{matrix} k_{1} = \frac{V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 1}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \\ k_{2 .Math.} = \frac{V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2}}{V_{h .Math. .Math. 1} + V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2}} \end{matrix}$

{circle around (4)} when T.sub.4≦t≦T.sub.5

[00056] $ρ_{y}^{'} = ρ_{y} + {Δρ}_{y} = \frac{ρ}{V_{q}} * (V_{h .Math. .Math. 2} + Δ .Math. .Math. V_{h .Math. .Math. 2})$ $\begin{matrix} k_{1} = 1 \\ k_{2 .Math.} = 0 \end{matrix}$

Embodiment 2

[0110] The method of this embodiment is substantially the same as Embodiment 1, and the differences are:

(1) Further, according to the set blending ratio and/or linear density, divide the yarn Y into n segments. The linear density and blending ratio of each segment of the yarn Y are the same, while the linear densities and blending ratios of the adjacent segments are different. When drafting the segment i of the yarn Y, the linear speeds of the first back roller, the second back roller are V.sub.h1i, V.sub.h2i, wherein iε(1, 2, . . . , n); The first roving ingredient, the second roving ingredient are two-stage drafted and twisted to form segment i of the yarn Y, and the blending ratios k.sub.1i, k.sub.2i thereof are expressed as below:

[00057] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{ρ_{1} * V_{h .Math. .Math. 1 .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. i}} & (2) \\ k_{2 .Math. .Math. i} = \frac{ρ_{2} * V_{h .Math. .Math. 2 .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. i}} & (3) \end{matrix}$ [0111] the linear density of segment i of yarn Y is:

[00058] $\begin{matrix} ρ_{yl} = \frac{V_{z}}{V_{q}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} .Math. ρ_{2}) = \frac{1}{e_{q}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} .Math. ρ_{2}) & (4) \end{matrix}$ [0112] wherein

[00059] $e_{q} = \frac{V_{q}}{V_{z}}$

is the two-stage drafting ratio;

[0113] Take the segment with the lowest density as a reference segment, whose reference linear density is ρ.sub.0. The reference linear speeds of the first back roller, the second back roller, for this segment are respectively V.sub.h10, V.sub.h20; and the reference blending ratios of the first roving yarn ingredient, the second roving yarn ingredient, for this segment are respectively k.sub.10, k.sub.20,

[0114] Keep the linear speed of the middle roller constant, and V.sub.z=V.sub.h10+V.sub.h20; also keep two-stage drafting ratio e.sub.q=V.sub.q/V.sub.x constant;

wherein the reference linear speeds of the first back roller, the second back roller for this segment are respectively V.sub.h10, V.sub.h20, which can be predetermined according to the material, reference linear density ρ.sub.0 and reference blending ratios k.sub.10, k.sub.20 of the first roving ingredient, the second roving ingredient.

[0115] When the segment i of the yarn Y is drafted and blended, on the premise of known set linear density ρ.sub.yi and blending ratios k.sub.1i, k.sub.2i, the linear speeds V.sub.h1i, V.sub.h2i, of the first back roller, the second back roller are calculated according to Equations (2)-(5);

[0116] Based on the reference linear speeds V.sub.h10, V.sub.h20 for the reference segment, increase or decrease the rotation rates of the first back roller, or/and the second back roller to dynamically adjust the linear density or/and blending ratio for the segment i of the yarn Y.

(2) Further, let ρ.sub.1=ρ.sub.2=ρ, the Equation (4) can be simplified as

[00060] $\begin{matrix} ρ_{yi} = \frac{ρ}{e_{q}} * \frac{V_{h .Math. .Math. 1 .Math. .Math. i} + V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} . & (6) \end{matrix}$

[0117] According to Equations (2), (3), (5) and (6), the linear speeds V.sub.h1i, V.sub.h2i of the first back roller, the second back roller are calculated based on the reference linear speeds V.sub.h10, V.sub.h20, the rotation rates of the first back roller, or/and the second back roller are increased or decreased to reach the preset linear density and blending ratio for the segment i of yarn Y.

(3) Further, at the moment of switching the segment i−1 to the segment i of yarn Y, let the linear density of the yarn Y increase by dynamic increment Δρ.sub.yi, i.e., thickness change Δρ.sub.yi, on the basis of reference linear density; and thus the first back roller, the second back roller have corresponding increments on the basis of the reference linear speed, i.e., when (V.sub.h10+V.sub.h20).fwdarw.(V.sub.h10+ΔV.sub.h1i+V.sub.h20+ΔV.sub.h2i), the linear density increment of yarn Y is:

[00061] ${Δρ}_{yi} = \frac{ρ}{e_{q} * V_{z}} * (Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i});$

[0118] Then the linear density ρ.sub.yi of the an Y is expressed as

[00062] $\begin{matrix} ρ_{yi} = ρ_{y .Math. .Math. 0} + {Δρ}_{yi} = ρ_{y .Math. .Math. 0} + \frac{Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z}} * \frac{ρ}{e_{q}} . & (7) \end{matrix}$

[0119] Let ΔV.sub.i=ΔV.sub.h1i+ΔV.sub.h2i, then Equation (7) is simplified as:

[00063] $\begin{matrix} ρ_{yi .Math.} = ρ_{y .Math. .Math. 0} + \frac{Δ .Math. .Math. V_{1}}{V_{z}} * \frac{ρ}{e_{q}} & (8) \end{matrix}$

[0120] The linear density of yarn Y can be adjusted by controlling the sum of the linear speed increments ΔV.sub.i of the first back roller, the second back roller.

(4) Further, let ρ.sub.1=ρ.sub.2=ρ, at the moment of switching the segment i−1 to the segment i of the yarn Y, the blending ratios of the yarn Y in Equations (2) and (3) can be simplified as:

[00064] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{i}} & (9) \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{i}} & (10) \end{matrix}$

[0121] The blending ratios of the yarn Y can be adjusted by controlling the linear speed increments of the first back roller, the second back roller, [0122] wherein

ΔV.sub.h1i=k.sub.1i*(V.sub.z+ΔV.sub.i)−V.sub.h10

ΔV.sub.h2i=k.sub.2i*(V.sub.z+ΔV.sub.i)−V.sub.h20.

(5) Further, let V.sub.h1i*ρ.sub.1+V.sub.h2i*ρ.sub.2=H and H is a constant, then ΔV.sub.i is constantly equal to zero, and thus the linear density is unchanged when the blending ratios of the yarn Y are adjusted.
(6) Further, let any one of ΔV.sub.h1i, ΔV.sub.h2i be equal to zero, while the remaining one is not zero, then the one roving yarn ingredients can be changed while the other roving yarn ingredients is unchanged. The adjusted blending ratio are:

[00065] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}} .Math. .Math. or .Math. .Math. k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}} .Math. .Math. k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}} \end{matrix}$

[0123] Further, let none of ΔV.sub.h1i and ΔV.sub.h2i be equal to zero, then the proportion of the two roving yarn ingredients in the yarn Y may be changed. The adjusted blending ratio are:

[00066] $k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 10} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{i}}$ $k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 20} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{z} + Δ .Math. .Math. V_{i}} .$

(7) Further, let one of ΔV.sub.h1i, ΔV.sub.h2i be equal to zero, while the remaining one is not zero, then the one roving yarn ingredients of the segment i of the yarn Y may be discontinuous, thus yarn Y only has one roving ingredient.

Embodiment 3

[0124] The method of this embodiment is substantially the same as Embodiment 1, and the differences are:

(1) Further, according to the set blending ratio and/or linear density, divide the yarn Y into n segments. The linear density and blending ratio of each segment of the yarn Y are the same, while the linear densities and blending ratios of the adjacent segments are different. When drafting the segment i of the yarn Y, the linear speeds of the first back roller, the second back roller are V.sub.h1i, V.sub.h2i, the linear speeds of middle roller is V.sub.zi, the linear speeds of front roller is V.sub.qi, wherein iε(1, 2, . . . , n);

[0125] The first roving ingredient, the second roving ingredient are two-stage drafted and twisted to form segment i of the yarn Y, and the blending ratios k.sub.1i, k.sub.2i thereof are expressed as below:

[00067] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}} & (32) \\ k_{2 .Math. .Math. i} = \frac{ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}}{ρ_{1} * V_{h .Math. .Math. 1 .Math. .Math. i} + ρ_{2} * V_{h .Math. .Math. 2 .Math. .Math. i}} & (33) \end{matrix}$ [0126] the linear density of segment i of yarn Y is:

[00068] $\begin{matrix} ρ_{y .Math. .Math. i} = \frac{V_{zi}}{V_{qi}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{zi}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{zi}} .Math. ρ_{2}) = \frac{1}{e_{qi}} * (\frac{V_{h .Math. .Math. 1 .Math. .Math. i}}{V_{zi}} * ρ_{1} + \frac{V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{zi}} .Math. ρ_{2}) & (34) \end{matrix}$ [0127] wherein

[00069] $e_{qi} = \frac{V_{qi}}{V_{zi}}$

is the two-stage drafting ratio;

[0128] Assuming reference linear speeds of the first back roller, the second back roller, for this segment are respectively V.sub.h10, V.sub.h20; the linear speed of the middle roller is |V.sub.x6=V.sub.h10+V.sub.h20;

[0129] Additionally, assuming V.sub.zi=V.sub.h1(i-1)+V.sub.h2(i-1)

also keep two-stage drafting ratio

[00070] $e_{qi} = \frac{V_{qi}}{V_{zi}}$

as constant e.sub.q;

[0130] When the segment i of the yarn Y is drafted and blended, taking the linear density and the blending ratio of the yarn Y in the i−1 stage as the reference linear density and the reference blend ratio, on the premise of known set linear density ρ.sub.yi and blending ratios k.sub.1i, k.sub.2i of segment i, the linear speeds V.sub.h1i, V.sub.h2i, of the first back roller, the second back roller are calculated according to Equations (32)-(35);

[0131] Adjusting the rotational speed of the first back roller and/or the second back roller on the basis of the i−1 stage to realize the on-line dynamic adjustment of the linear density or/and the blending ratio of the yarn Y of the i stage.

[0132] This method makes the middle roller and the front roller constantly adjust with the speed of the rear combination roller by making V.sub.zi=V.sub.h1(i-1)+V.sub.h2(i-1) and the second draft ratio constant, avoiding back roller adjustment is too large, and the middle roller and the front roller speed is not adjusted in time leading to a significant change in yarn traction, and the effective control of the occurrence of yarn broken.

[0133] In addition, by computers or other intelligent control unit at any time record the running speed of the roller, the known existing roller speed, it can automatically calculate the next step of the middle roller and the front roller speed, the use of the formula and model to quickly calculate the combination of increase and decrease of roller speed, thus achieving the blending ratio and linear density adjustment, which is more simple and accurate.

(2) Let ρ.sub.1=ρ.sub.2=ρ, the Equation (34) can be simplified as

[00071] $\begin{matrix} ρ_{yi} = \frac{ρ}{e_{q}} * \frac{V_{h .Math. .Math. 1 .Math. .Math. i} + V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{zi}} . & (36) \end{matrix}$

According to Equations (32), (33), (35) and (36), the linear speeds V.sub.h1i, V.sub.h2i of the first back roller, the second back roller are calculated; based on the reference linear density ρ.sub.y(i-1) and reference blending ratio k.sub.1(i-1) and k.sub.2(i-1) the rotation rates of the first back roller, or/and the second back roller are increased or decreased to reach the preset linear density and blending ratio for the segment i of yarn Y.
(3) Assuming linear density dynamic change Δρ.sub.yi on the basis of reference linear density, resulting the linear density changing of yarn Y;
when the first back roller, the second back roller have corresponding increments i.e., (V.sub.h1+V.sub.h2).fwdarw.(V.sub.h1+ΔV.sub.h1+V.sub.h2+ΔV.sub.h2)
the linear density increment of yarn Y is:

[00072] ${Δρ}_{yi} = \frac{ρ}{e_{q} * V_{z}} * (Δ .Math. .Math. V_{h .Math. .Math. 1} + Δ .Math. .Math. V_{h .Math. .Math. 2})$

then at the moment of switching the segment i−1 to the segment i of the yarn Y, the linear density ρ.sub.yi of the yarn Y is expressed as

[00073] $\begin{matrix} ρ_{yi} = ρ_{y (i - 1)} + {Δρ}_{yi} = ρ_{y (i - 1)} + \frac{Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. .Math. i}}{V_{zi}} * \frac{ρ}{e_{q}} & (37) \end{matrix}$

[0134] Let ΔV.sub.i=ΔV.sub.h1i+ΔV.sub.h2i, then Equation (37) is simplified as:

[00074] $\begin{matrix} ρ_{yi} = ρ_{y (i - 1)} + \frac{Δ .Math. .Math. V_{.Math. i}}{V_{zi}} * \frac{ρ}{e_{q}} . & (38) \end{matrix}$

[0135] The linear density of yarn Y can be adjusted by controlling the sum of the linear speed increments ΔV.sub.i of the first back roller, the second back roller.

(4) Let ρ.sub.1=ρ.sub.2=ρ, at the moment of switching the segment i−1 to the segment i of the yarn Y, the blending ratios of the yarn Y in Equations (32) and (33) can be simplified as:

[00075] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 1 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{i}} & (39) \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 2 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{i}} & (40) \end{matrix}$

[0136] The blending ratios of the yarn Y can be adjusted by controlling the linear speed increments of the first back roller, the second back roller, [0137] wherein

ΔV.sub.h1i=k.sub.1i*(V.sub.zi+ΔV.sub.i)−V.sub.h1(i-1)

ΔV.sub.h2i=k.sub.2i*(V.sub.zi+ΔV.sub.i)−V.sub.h2(i-1).

(5) Let V.sub.h1i*ρ.sub.1+V.sub.h2i*ρ.sub.2=H and H is a constant, then ΔV.sub.i is constantly equal to zero, and thus the linear density is unchanged when the blending ratios of the yarn Y are adjusted by the increasing or decreasing the speed of the first back roller, while reducing or increasing the speed of the second back roller.
(6) Further, let any one of ΔV.sub.h1i, ΔV.sub.h2i be equal to zero, while the remaining one is not zero, then the one roving yarn ingredients can be changed while the other roving yarn ingredients is unchanged. The adjusted blending ratio are:

[00076] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 1 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 2 .Math. (i - 1)}}{V_{zi} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i}} .Math. .Math. or .Math. .Math. \begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 1 .Math. (i - 1)}}{V_{zi} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 2 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. i}} \end{matrix} \end{matrix}$

[0138] Let none of ΔV.sub.h1i and ΔV.sub.h2i be equal to zero, then the proportion of the two roving yarn ingredients in the yarn Y may be changed, the adjusted blending ratio are:

[00077] $\begin{matrix} k_{1 .Math. .Math. i} = \frac{V_{h .Math. .Math. 1 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 1 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{i}} \\ k_{2 .Math. .Math. i} = \frac{V_{h .Math. .Math. 2 .Math. (i - 1)} + Δ .Math. .Math. V_{h .Math. .Math. 2 .Math. i}}{V_{zi} + Δ .Math. .Math. V_{i}} \end{matrix}$

[0139] Let one of ΔV.sub.h1i, ΔV.sub.h2i be equal to zero, while the remaining one is not zero, then the one roving yarn ingredients of the segment i of the yarn Y may be discontinuous, thus yarn Y only has one roving ingredient.

Embodiment 4

[0140] As demonstrated by FIG. 1-5, a device for configuring linear density and blending ratio of yarn by two-ingredient asynchronous/synchronous drafted, comprises a control system and an actuating mechanism. The actuating mechanism includes two-ingredient asynchronous/synchronous two-stage drafting mechanism, a twisting mechanism and a winding mechanism. The two-stage drafting mechanism includes a first stage drafting unit and a second stage drafting unit; the first stage drafting unit includes a combination of back rollers 10 and a middle roller 5. The combination of back rollers includes a first back roller 2 and a second back roller 1 which are set abreast on a same back roller shaft. The second stage drafting unit includes a front roller 7 and the middle roller 5. 3 and 4 are top rollers of back rollers respectively, 6 is the top rollers of middle roller, 8 is the top roller of front roller. 9 is the collector. 13 and 14 are winding device and yarn guider roller.

[0141] As shown in FIG. 2, the first back rollers 2 are fixed on core shaft of back roller and driven by pulleys 23. The first back rollers are placed rotatably on the core shaft of back roller, and driven by toroidal ring 21.

[0142] During spinning process, two roving yarns are located by a guide rod and a bell mouth in the process of drafting and twisting. Two rovings are fed into the first stage drafting area by the back rollers at different speeds V.sub.h1, V.sub.h2 respectively, as showed in FIG. 4, and travel in parallel to the holding points of middle roller and output at the speed V.sub.z.

[0143] The asynchronously drafted ratios of the two rovings are e.sub.h1=(V.sub.z−V.sub.h1)/V.sub.h1, and e.sub.h2=(V.sub.z−V.sub.h1)/V.sub.h1 respectively. And then the drafted slivers were fed into second drafting zone with linear density of ρ.sub.1′ and ρ.sub.2′ respectively. After second time drafted by the front roller at the surface speed V.sub.q, two slivers were twisting together forming a yarn with linear density of and respectively.

[0144] The first drafting zone can dynamically controlling the blend ratio (or color ratio) and yarn linear density, and the second drafting zone can determine the referenced linear density of yarn with changeable linear density.

[0145] Further, as showed in FIG. 5, the control system mainly includes a PLC programmable controller, a servo driver, a servo motor, etc. PLC programmable controller controls rollers, ring plate and spindle by motor controlled by servo drive.

TABLE-US-00006 TABLE 6 Parameter comparison between asynchronous drafting and synchronous drafting (taking 18.45 tex cotton yarn as an example) Synchronous Synchronous drafting for drafting for Synchronous double double drafting for ingredients ingredients single spinning spinning Asynchronous drafting for ingredient Ingredient Ingredient Ingredient Ingredient two ingredients spinning spinning 1 2 1 2 Ingredient 1 Ingredient 2 Roving yarn 5.0 5.0 5.0 5.0 5.0 5.0 5.0 weight (g/5 m) Back area 1.1-1.3 1.1-1.3 1.1-1.3 1.1-1.3 1.1-1.3 1.1-1.3 2 * (k1 + k2)/k1 2 * (k1 + k2/k2 drafting Changes with Changes with the blending ratio ratio the blending ratio Front area 24.6-20.8 22.7 49.2-41.6 49.2-41.6 45.4 45.4 54.2 54.2 drafting ratio Back rollers unchanged changed unchanged changed Asynchronous Asynchronous change speed change Middle unchanged unchanged unchanged unchanged unchanged roller speed Front roller unchanged unchanged unchanged unchanged unchanged speed Average 18.45 18.45 18.45 18.45 18.45 spinning number (tex) Linear invariable Limitedly invariable Limitedly Variable, adjustable speed variable variable variable Blending invariable invariable invariable Limitedly Variable, adjustable ratio variable variable Linear invariable invariable invariable Limitedly Variable, adjustable speed and variable blending ratio both variable Spinning Even yarn Slub yarn Even yarn Limited Even yarn Even yarn Even yarn Even yarn effect segmented color Any Any Any Any Limited slub yarn blending blending blending blending ratio ratio ratio ratio Color- Segment- Segment- slub yarn blended color color yarn blended slub yarn yarn

[0146] Several preferable embodiments are described, in combination with the accompanying drawings. However, the invention is not intended to be limited herein. Any improvements and/or modifications by the skilled in the art, without departing from the spirit of the invention, would fall within protection scope of the invention.

METHOD AND DEVICE OF DYNAMICALLY CONFIGURING LINEAR DENSITY AND BLENDING RATIO OF YARN BY TWO-INGREDIENT ASYNCHRONOUS/SYNCHRONOUS DRAFTED

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