Oscillation module
11248350 · 2022-02-15
Assignee
Inventors
Cpc classification
E01C19/286
FIXED CONSTRUCTIONS
International classification
Abstract
An oscillation module for a compacting roller of a soil compactor includes a plate-like carrier, at least two oscillation mass units supported on the carrier at a distance from one another, and an oscillation drive motor supported on the carrier. The carrier has a connection formation for firmly connecting the carrier to a carrier structure of a compacting roller. Each oscillation mass unit includes an imbalance mass rotatably supported on the carrier about an oscillation axis of rotation. Each imbalance mass of each oscillation mass unit can be driven by the oscillation drive motor for rotation about the respectively assigned oscillation axis of rotation.
Claims
1. An oscillation module for a compacting roller of a soil compactor, comprising: a plate-like carrier, wherein the carrier has a connection formation for firmly connecting the carrier to a carrier structure of a compacting roller, at least two oscillation mass units supported on the carrier at a distance from one another, each oscillation mass unit comprising an imbalance mass rotatably supported on the carrier about an oscillation axis of rotation, and an oscillation drive motor supported on the carrier, wherein each imbalance mass of each oscillation mass unit can be driven by the oscillation drive motor for rotation about the respectively assigned oscillation axis of rotation, wherein at least one imbalance mass is configured to be driven for rotation by the oscillation drive motor by a belt drive comprising at least one belt, a belt drive pulley and a belt driven pulley, wherein in association with at least one belt a belt tensioning roller is provided, wherein at least one belt tensioning roller increases a circumferential interaction length between the at least one belt and the belt drive pulley and/or the belt driven pulley cooperating therewith.
2. An oscillation module according to claim 1, wherein the belt drive, in association with at least one imbalance mass on the oscillation drive motor, comprises the belt drive pulley, which can be rotated about a drive axis of rotation, on the imbalance mass the belt driven pulley, and the at least one belt, which interacts with the belt drive pulley and the belt driven pulley.
3. An oscillation module according to claim 1, wherein at least one oscillation mass unit comprises an oscillation mass housing with a circumferential wall accommodated in an opening of the carrier and on both axial end regions of the circumferential wall in each case a base rotatably supporting an imbalance mass.
4. An oscillation module according to claim 1, wherein a drive axis of rotation of the oscillation drive motor and the oscillation axes of rotation of at least two oscillation mass units are parallel to one another and/or lie in a common plane.
5. An oscillation module according to claim 1, wherein the connection formation comprises a plurality of connection bolt passage openings on an outer circumferential region of the carrier.
6. An oscillation module according to claim 1, wherein at least one oscillation mass unit comprises an imbalance mass bearing projection supported on the carrier and at least one imbalance mass rotatably supported on the imbalance mass bearing projection about the oscillation axis of rotation, and/or that at least one oscillation mass unit comprises an imbalance mass with an imbalance shaft that is rotatably supported on the carrier about an oscillation axis of rotation.
7. An oscillation module according to claim 6, wherein in at least one oscillation mass unit the imbalance mass bearing projection is supported on the carrier in its first axial end region and is self-supporting in its second axial end region, wherein the imbalance mass bearing has a bearing inner ring supported on the imbalanced mass bearing projection or provided by it and one bearing outer ring supported on the imbalance mass or provided by it.
8. An oscillation module according to claim 6, wherein in at least one oscillation mass unit the imbalance mass bearing projection is supported on the carrier in its first axial end region and is supported in its second axial end region with respect to the imbalance mass bearing projection of at least one other oscillation mass unit or with respect to the carrier, wherein the imbalance mass bearing has a bearing inner ring supported on the imbalanced mass bearing projection or provided by it and one bearing outer ring supported on the imbalance mass or provided by it.
9. An oscillation module according to claim 6, wherein in that at least one imbalance mass on the associated imbalance mass bearing projection is rotatably supported by an imbalance mass bearing, wherein the imbalance mass bearing has a bearing inner ring supported on the imbalanced mass bearing projection or provided by it and one bearing outer ring supported on the imbalance mass or provided by it.
10. An oscillation module according to claim 6, wherein at least one imbalance mass bearing projection is fixed to the carrier by a plurality of fastening elements, and/or in that at least one imbalance mass bearing projection is formed integral with the carrier.
11. An oscillation module according to claim 6, wherein at least one imbalance mass comprises an imbalance mass ring body rotatably supported on the associated imbalance mass bearing projection and at least one imbalance mass element provided on the imbalance mass ring body.
12. An oscillation module according to claim 11, wherein an imbalance mass element is arranged on at least one imbalance mass on at least one axial end face of the imbalance mass ring body and detachably connected to the imbalance mass ring body.
13. An oscillation module according to claim 11, wherein the belt drive, in association with at least one imbalance mass on the oscillation drive motor, comprises the belt drive pulley, which can be rotated about a drive axis of rotation, on the imbalance mass the belt driven pulley, and the at least one belt, which interacts with the belt drive pulley and the belt driven pulley, and wherein at least one imbalance mass of the imbalance mass ring body, provides the belt driven pulley.
14. An oscillation module according to claim 13, wherein the belt drive pulley interacts with at least two belts for driving at least two imbalance masses of different oscillation mass units, wherein the belt drive pulley has successive belt interaction regions for interacting with the at least two belts in the direction of the drive axis of rotation.
15. An oscillation module according to claim 14, wherein the imbalance mass ring bodies each providing a belt driven pulley are identical to one another and/or are positioned in the same axial region in the direction of the drive axis of rotation.
16. An oscillation module according to claim 1, wherein the oscillation drive motor comprises a motor housing supported on the carrier, positioned substantially on a first axial side of the carrier, and a motor shaft which penetrates an opening in the carrier and interacts with the oscillating mass units in a drive interaction on a second axial side of the carrier.
17. An oscillation module according to claim 16, wherein the oscillation mass units are arranged on the second axial side of the carrier.
18. An oscillation module according to claim 16, wherein the oscillation drive motor is supported on the carrier via a roller drive motor.
19. An oscillation module according to claim 16, wherein on the second axial side of the carrier, the opening in the carrier enclosing a pot-like housing which rotatably supports the motor shaft of the oscillation drive motor is arranged.
20. An oscillation module according to claim 19, wherein the housing is fixed to the carrier together with the roller drive motor.
21. An oscillation module according to claim 19, wherein at least one belt tensioning roller is supported on the housing.
22. A soil compactor, comprising at least one compacting roller rotatable about an axis of rotation with at least one oscillation module according to claim 1.
23. The soil compactor according to claim 22, wherein the at least one compacting roller comprises a roller jacket enclosing an interior, wherein in association with the at least one oscillation module in the interior, support structure which is torque-proof relative to the roller jacket is provided and the carrier of the at least one oscillation module with its connection formation is fixed to the support structure assigned to it.
24. The soil compactor according to claim 22, wherein two oscillation modules are arranged at a distance from one another in the direction of the axis of rotation of the roller in the compacting roller.
25. The soil compactor according to claim 22, wherein at least one compacting roller is a divided compacting roller with successive compacting roller sections in the direction of the roller axis of rotation, wherein at least one oscillation module is arranged in each compacting roller section, and/or in that at least one compacting roller is an undivided compacting roller, wherein an oscillation module is arranged in each axial end region of the compacting roller in such a way that it is substantially completely axially covered by a roller jacket of the compacting roller in the direction of the roller axis of rotation.
Description
(1) The present invention is described in detail below with reference to the accompanying figures. In which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) The oscillation module, generally designated 50 in
(18) In a central area of the plate-like carrier 52, an oscillation drive motor 58, for example designed as a hydraulic motor, alternatively also as an electric motor, is provided. The oscillation drive motor 58 comprises a motor housing 62 which is substantially supported or positioned on a first axial side 60 of the carrier 52. The motor housing 62 is supported by means of a connecting element 61 on a non-rotating area 63 of a roller drive motor, generally designated 65 and in particular designed as a hydraulic motor. A rotating region 67 of the roller drive motor 65 is arranged in the region of a central opening 64 of the carrier 52 and is fixed to the carrier 52 by screw bolts 69. Within the meaning of the present invention, the roller drive motor 65 with its non-rotating region 63 and its rotating region 67 thus forms a region of the motor housing 62 of the oscillation drive motor 58 with regard to the carrying functionality provided for the oscillation drive motor 58. In an embodiment of a compacting roller, in which no roller drive motor is to be provided at this point, the oscillation drive motor 58 can be connected to the carrier 52 directly or via a region of the motor housing 62 which takes over the carrying functionality of the roller drive motor 65.
(19) A motor shaft 66 of the oscillation drive motor 58, which extends in the direction of a drive axis of rotation A and extends through a central opening 71 of the roller drive motor 65 and through the central opening 64 in the carrier 52, lies with its free end region substantially on a second axial side 68 of the carrier 52 and supports there a belt drive pulley 70, preferably designed as a toothed pulley, of a belt drive generally designated with 72. The motor shaft 66 can be connected for common rotation to a rotor of the oscillation drive motor 58 which projects from the motor housing 62 and is rotatably mounted therein, or can be integrally formed therewith.
(20) Two oscillation mass units 74, 76 are provided on the carrier 52, arranged with respect to the drive axis of rotation A opposite one another and substantially at the same distance from it. The two oscillation mass units 74, 76 preferably basically have the same structure, so that their structure is described in the same way with reference to both oscillation mass units 74, 76.
(21) Each of the two oscillation mass units 74, 76 comprises an imbalance mass bearing projection 78, which is fixed in its first axial end region 80 by a plurality of fastening elements 82, for example screw bolts, on the carrier 52, in particular the second axial side 68 thereof. For a defined positioning, the bearing projection 78 can have a positioning projection engaging in a corresponding positioning recess of the carrier 52 in the first axial end region 80. Each imbalance mass bearing projection 78, which provides a substantially self-supporting or free-standing bearing journal, supports an imbalance mass 86 in its second axial end region 84 so that it can rotate about a respective oscillation axis of rotation O. Each imbalance mass 86 comprises an imbalance mass ring body 88 which is rotatably supported on the imbalance mass bearing projection 78 via an imbalance mass bearing 90. The imbalance mass bearing 90 comprises a bearing inner ring 94 fixed by a fixing plate 92 on the second axial end region 84 of the imbalance mass bearing projection 78, as well as a bearing outer ring 98 rotatably mounted on the bearing inner ring 94, for example via a plurality of roller bodies such as balls or rolls 96. The bearing outer ring 98 is fixed on the imbalance mass ring body 88 via a fixing element 100, so that the imbalance mass ring body 88 is held in a defined manner on the respectively assigned imbalance mass bearing projection 78 in the axial direction with respect to a respective oscillation axis of rotation O. It can be clearly seen in
(22) Each imbalance mass ring body 88 is designed as a toothed pulley and thus provides a respective belt driven pulley 102. Corresponding to each imbalance mass 86, the belt drive 72 comprises in each case a belt 104, 106, wherein the two belts 104, 106 are offset from one another or lying next to one another in the direction of the axis of rotation A, so that each belt 104, 106 cooperates with a belt interaction region 108 or 110 of the belt drive pulley 70 respectively assigned to it or is guided around this area. This leads to the fact that the belts 104, 106 cooperate with the assigned belt driven pulleys 102 or imbalance mass ring bodies 88 in correspondingly offset axial regions. Since the belt driven pulleys 102, like the belt drive pulley 70, are designed as toothed pulleys, the belts 104, 106 are preferably designed as toothed belts for a defined drive interaction.
(23) In order to be able to maintain a defined tension for the two belts 104, 106, a belt tensioning roller 112 or 114 is provided in association with each of the two belts. The belt tensioning rollers 112, 114 lie radially with respect to the drive axis of rotation A substantially between the drive axis of rotation A and the respective oscillation axes of rotation O and are mutually offset in relation to one another with respect to a plane containing the drive axis of rotation A and the two oscillation axes of rotation O.
(24) The two belt tensioning rollers 112, 114 rotatably supported on the carrier 52 not only maintain a defined tension of the belts 104, 106, but also ensure that, due to the fact that the respective belt tensioning rollers 112, 114 between the belt drive pulley 70 and the respective belt driven pulley 102 press running belt sections against each other, the degree of wrap of the belts 104, 106 is increased both by the belt drive pulley 70 and by the respectively assigned belt driven pulley 102, which ensures an improved drive interaction due to a correspondingly increased or extended toothed engagement region. It should be pointed out that, in principle, such an arrangement of the belt tensioning rollers 112, 114 is also possible, in which the sections of the belts 104, 106 running between the respective belt pulleys are not tensioned towards one another but rather away from one another. Due to the increase in the degree of wrap and the compact design, the embodiment shown in the figures is particularly advantageous.
(25) Each of the imbalance masses 86 preferably comprises an imbalance mass element 116, 118, which is constructed, for example, with two parts, on both axial sides of the imbalance mass ring body 88. The two imbalance mass elements 116, 118 are fixedly connected to one another and the respectively associated imbalance mass ring body 88 by means of screw bolts 120 and ensure that the centre of gravity of each imbalance mass 86 is eccentric to the respective oscillation axis of rotation O, so that when the imbalance mass 86 rotates about the assigned oscillation axis of rotation O, an imbalance torque arises. At least one of the imbalance mass elements 116, 118 or a part thereof could also be formed integrally, i.e. in one piece, with the associated imbalance mass ring body 88.
(26) In order to generate an oscillation torque directed in the circumferential direction about the drive axis of rotation A, which fundamentally also corresponds to a roller axis of rotation of a compacting roller having such an oscillation module 50, the two imbalance masses 86 are basically positioned in opposite phase to one another. This means that, as shown for example in
(27) It should be pointed out here that, in particular for generating such an oscillation torque, the opposite phase positioning of the two imbalance masses 86 is necessary or particularly advantageous. In a different phase relationship to one another, other types of oscillating forces, for example substantially also linear, that is to say oriented not in the circumferential direction about a respective roller axis of rotation but rather substantially orthogonally thereto, can be generated. For the purposes of the present invention, this too is to be understood as an oscillation, but without generating a torque that oscillates about a roller axis of rotation, but rather with generating an oscillating force that is directed, for example, orthogonally to a respective roller axis of rotation. It should also be pointed out that, in particular, for the two imbalance masses 86 to be able to be positioned more freely in the radial direction with respect to the drive axis of rotation A, coupling them to the oscillation drive motor 58 via the belt drive 72 is particularly advantageous, in particular since this can also ensure in a particularly simple manner that both imbalance masses 86 rotate in the same direction. Alternatively, however, the two imbalance masses 86 could also be coupled to the oscillation drive motor 58 via a respective gear mechanism, which also makes it possible, for example, to easily specify different directions of rotation for the two imbalance masses, which further increases the range of periodic and, for example, linearly directed forces that can be generated.
(28)
(29) The positioning of the oscillation module 50 in the compacting roller 12 is preferably such that in the direction of the roller axis of rotation A.sub.1, which corresponds to the drive axis of rotation A of the oscillation drive motor 58, the oscillation drive motor 58 is substantially completely accommodated in the interior 124, that is to say does not protrude beyond the roller jacket 16 substantially in the direction of the roller axis of rotation A.sub.1. A disruptive interaction with the frame parts of the soil compactor 10 which rotatably support the compacting roller 12 is thus avoided.
(30) The modular design makes it possible to mount the entire oscillation module 50 before it is integrated into a compacting roller, in particular also those system regions which, lying on the second axial side 68 of the carrier 52, are to be positioned in a region that is difficult to access in the interior 124. The entire module can be prefabricated and inserted into the compacting roller 12. Further mounting processes for attaching other system regions of an oscillation arrangement provided by the oscillation module 50 inside the compacting roller 12 are fundamentally not necessary.
(31) The modular design also makes it possible, for example, to be able to generate different imbalance torques or oscillation torques by selecting the mass and/or shape of the respective imbalance mass elements to adapt to different sizes of compacting rollers. This also increases the modular character, since in principle, identical parts can be accessed for equipping differently dimensioned compacting rollers. This also applies to the construction of each oscillation module 50 itself, since identical components can also be used there in particular in each of the imbalance mass units 74, 76.
(32)
(33) While an undivided compacting roller 12 is shown by way of example in
(34) Various variations of an oscillation module are described below with reference to
(35)
(36) To connect the support body 138 to the imbalance mass bearing projections 78, e.g. by means of screw bolts, these can be extended in their second axial end regions 84 in order to ensure that there is sufficient installation space for the free rotation of the imbalance mass elements 116 which are positioned away from the carrier 52. Nevertheless, it can also be said in this embodiment that the imbalance masses 56 are rotatably supported on the imbalance mass bearing projections 78 substantially in the second axial end regions 84 thereof. In a modification of this type of embodiment, at least one imbalance mass bearing projection 78 could be supported in its second axial end region 84 by a support body with respect to the carrier 52.
(37)
(38) Furthermore,
(39) It should be pointed out that such a three-dimensional shaping of the carrier 52 can in principle also be implemented in the structure described above with reference to
(40)
(41) Outside the volume delimited in this way and holding the imbalance mass 86 or one or a plurality of imbalance mass elements of the oscillation mass unit 74, a belt driven pulley 154 is connected to the imbalance shaft 140 in the region of the first axial end region 142. This is in drive connection with the belt drive pulley 70 via a belt 104 which is only indicated in principle, while in a corresponding manner the imbalance mass 86 of the other oscillation mass unit 76 is in drive connection with the belt drive pulley 70 via a belt driven pulley 156 and the belt 106. The belt drive pulley 70, in turn, can be supported at a greater axial distance from the housing 62 of the oscillation drive motor 58 on a shaft 158 which extends or continues the motor shaft of the oscillation drive motor 58 or is provided by the latter itself.
(42) With this type of embodiment, too, the module character is achieved since all system regions of an oscillation module 50 can be provided on the plate-like carrier 52 and can be arranged together with the latter in the interior 124 of the compacting roller 12 and fixed on the carrier structure 126.
(43) A further alternative embodiment of an oscillation module constructed with two imbalance mass units 74, 76 is shown in
(44) At an axial end of the circumferential wall 162 facing away from the carrier 52, a base 164 of the pot-like housing 160 is provided thereon, for example integrally formed therewith or fixed thereto by screwing. The belt tensioning rollers are rotatably supported on this pot-like base 164, of which the belt tensioning roller 112 can be seen in the upper region in
(45) Each of the two oscillation mass units 74, 76 is constructed with an oscillation mass housing 168, which is constructed separately from the support 52 and is fixed to it, for example, by screwing or welding. Each oscillating mass housing 168 comprises a circumferential wall 170 fixed to the carrier 52 and two lid-like bases 172, 174 provided on the axial ends of the circumferential wall 170. These can be formed separately from the circumferential wall 170 and can be fixed to it, for example, by screwing. Alternatively, one of the bases 172, 174 could be integrally formed with the circumferential wall 170. A respective imbalance mass 86 with its imbalance shaft 140 is rotatably supported on the two bases 172, 174 via the imbalance mass bearing 144, 148.
(46) The oscillation mass housings 168 are arranged in respective openings 176 of the carrier 52 approximately in an axial central region of the respective circumferential wall 170, such that the belt driven pulleys 154, 156 supported on the imbalance shafts 140 in the region of their axial end regions 142 are positioned in the axial region of the belt drive pulley 70 and can be connected to it via the belts 104, 106 for common rotation.
(47) It should be noted that in the embodiment shown in
(48) In conclusion, it should be pointed out that, although the respective oscillation mass units are described and shown identically to one another in relation to the various embodiments, structurally different embodiments are also possible in principle. It is also possible, for example, to provide more than two oscillation mass units, for example a total of four oscillation mass units which are opposite each other in pairs with respect to the drive axis of rotation.