LOAD ADAPTABLE BOOST DC-DC POWER CONVERTER
20170324321 · 2017-11-09
Inventors
Cpc classification
H02M3/07
ELECTRICITY
H02M1/088
ELECTRICITY
H02M1/0009
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/0025
ELECTRICITY
H03F1/0277
ELECTRICITY
H03F2200/504
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M3/07
ELECTRICITY
H02M1/088
ELECTRICITY
H03F1/02
ELECTRICITY
Abstract
A boost DC-DC power converter comprising a semiconductor switch arrangement comprising a plurality of series connected semiconductor switches. A first capacitor is connected between a first intermediate node of a first leg of the semiconductor switch arrangement and a second intermediate node of a second leg of the semiconductor switch arrangement. A control circuit is coupled to respective control terminals of the plurality of semiconductor switches. A load sensor is configured to detect a load current and/or a load voltage of a load circuit connectable to at least a first DC output voltage of the DC-DC power converter. The control circuit being further configured to adjusting one or more operational parameters of the boost DC-DC power converter based on the detected load current and/or load voltage.
Claims
1. A boost DC-DC power converter comprising a semiconductor switch arrangement comprising: a first leg comprising N series connected semiconductor switches, where N is an integer larger than 1, where a first end of the first leg is connected to a DC reference potential, a second end of the first leg is connected to a boost node, a second leg comprising N series connected semiconductor switches , a first end of the second leg being connected to the boost node and a second end of the second leg being connected to a first output node for supplying a first DC output voltage; an inductor having a first end connected to the boost node and a second end connectable to a DC input voltage supply, a first capacitor connected between a first intermediate node of the first leg and a second intermediate node of the second leg, a second capacitor connected between the DC reference potential and the first output node; a load sensor configured to detect at least one of a load current and a load voltage of a load circuit; said load circuit being connectable to at least the first DC output voltage; a control circuit connected to respective control terminals of the semiconductor switches of the semiconductor switch arrangement, the control circuit being further configured to: adjusting one or more operational parameters of the boost DC-DC power converter based on the at least one of the detected load current and load voltage.
2. A boost DC-DC power converter according to claim 1, wherein the one or more operational parameters comprises at least one of: a switching frequency of the semiconductor switches of the semiconductor switch arrangement, a duty cycle, D, of the control signals of the semiconductor switches of the semiconductor switch arrangement; a voltage level of the control signals of the semiconductor switches of the semiconductor switch arrangement; an operational regime of the semiconductor switch arrangement, wherein said operational regime comprises a predetermined set of converter states; and a parameter of a feedback regulating loop controlling a DC voltage level of at least the first DC output voltage.
3. A boost DC-DC power converter according to claim 2, wherein the control circuit is configured to: select an operational regime of the semiconductor switch arrangement wherein the N series connected semiconductor switches of the second leg are placed in respective conducting states and the residual switches of the semiconductor switch arrangement arranged in respective non-conducting states, thereby energizing the first DC output voltage from the DC input voltage supply through the second leg.
4. A boost DC-DC power converter according to claim 1, wherein the semiconductor switch arrangement further comprises: a first further semiconductor switch for selectively coupling or decoupling a second output node to a first end of the first capacitor, for supplying a second DC output voltage via a second output node, a second further semiconductor switch for selectively coupling or decoupling the second output node or, if present a third output node, to the second end of the first capacitor.
5. A boost DC-DC power converter according to claim 1, wherein the load current comprises a DC or AC current flowing through a power supply line of the load circuit and the load voltage comprises a DC or AC voltage of the power supply line of the load circuit.
6. A boost DC-DC power converter according to claim 1, wherein the load current comprises a DC or AC current flowing through at least the first DC output voltage; and the load voltage comprises a DC or AC voltage of at least the first DC output voltage.
7. A boost DC-DC power converter according to claim 2, wherein the predetermined set of converter states of at least one operational regime comprises: a first charge configuration for charging the inductor through a first current path extending from the boost node to the DC reference potential; and a first discharge configuration for discharging the inductor through a second current path extending from the boost node either directly through the second leg to the first output node or through the first capacitor and at least one semiconductor switch of the first leg and one semiconductor switch of the second leg.
8. A boost DC-DC power converter according to claim 7, wherein the control circuit is further configured to set the duty cycle of each of the control signals of the semiconductor switches of the semiconductor switch arrangement to 0.5.
9. A boost DC-DC power converter according to claim 7, wherein the control circuit is further configured to: detecting load power to the load circuit based at least on the detected load current; and adjusting the switching frequency of the semiconductor switch arrangement in accordance with the detected load power.
10. A boost DC-DC power converter according to claim 9, wherein the control circuit is further configured to: selecting a first switching frequency if the load power is smaller than a first power threshold; and selecting a second switching frequency if the load power exceeds the first power threshold, wherein the second switching frequency is higher than the first switching frequency.
11. A boost DC-DC power converter according to claim 2, wherein the control circuit is further configured to: detecting load power to the load circuit based at least on the detected load current; and adjusting a loop gain of the feedback regulation loop in accordance with the detected load power.
12. A boost DC-DC power converter according to claim 11, wherein the control circuit is configured to: selecting a first loop gain if the detected load power is below a first power threshold; selecting a second loop gain if the detected load power exceeds the first power threshold; wherein the first loop gain is smaller than the second loop gain.
13. An audio amplification system comprising a boost DC-DC power converter in accordance with claim 1 and an audio power amplifier; said audio power amplifier comprising at least a first DC supply voltage rail connected to the DC reference potential of the boost DC-DC power converter and a second DC supply voltage rail coupled the first DC output voltage of the boost DC-DC power converter.
14. An audio amplification system according to claim 13, wherein the audio power amplifier comprises a class D audio amplifier such as multilevel class D audio amplifier.
15. An audio amplification system according to claim 14, wherein the class D audio amplifier comprises: audio level detector configured to determine a level of an audio input signal, or an audio signal derived therefrom, of the class D audio amplifier; an audio level indicator configured to indicate the determined level of the audio input signal or audio signal derived therefrom.
16. A boost DC-DC power converter according to claim 3, wherein the predetermined set of converter states of at least one operational regime comprises: a first charge configuration for charging the inductor through a first current path extending from the boost node to the DC reference potential; and a first discharge configuration for discharging the inductor through a second current path extending from the boost node either directly through the second leg to the first output node or through the first capacitor and at least one semiconductor switch of the first leg and one semiconductor switch of the second leg.
17. A boost DC-DC power converter according to claim 4, wherein the predetermined set of converter states of at least one operational regime comprises: a first charge configuration for charging the inductor through a first current path extending from the boost node to the DC reference potential; and a first discharge configuration for discharging the inductor through a second current path extending from the boost node either directly through the second leg to the first output node or through the first capacitor and at least one semiconductor switch of the first leg and one semiconductor switch of the second leg.
18. A boost DC-DC power converter according to claim 5, wherein the predetermined set of converter states of at least one operational regime comprises: a first charge configuration for charging the inductor through a first current path extending from the boost node to the DC reference potential; and a first discharge configuration for discharging the inductor through a second current path extending from the boost node either directly through the second leg to the first output node or through the first capacitor and at least one semiconductor switch of the first leg and one semiconductor switch of the second leg.
19. A boost DC-DC power converter according to claim 6, wherein the predetermined set of converter states of at least one operational regime comprises: a first charge configuration for charging the inductor through a first current path extending from the boost node to the DC reference potential; and a first discharge configuration for discharging the inductor through a second current path extending from the boost node either directly through the second leg to the first output node or through the first capacitor and at least one semiconductor switch of the first leg and one semiconductor switch of the second leg.
20. A boost DC-DC power converter according to claim 8, wherein the control circuit is further configured to: detecting load power to the load circuit based at least on the detected load current; and adjusting the switching frequency of the semiconductor switch arrangement in accordance with the detected load power.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In the following embodiments of the invention are described with reference to the accompanying drawings, in which:
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[0039]
DETAILED DESCRIPTION OF THE INVENTION
[0040] In the following various exemplary embodiments of the boost DC-DC power converters are described with reference to the appended drawings. The skilled person will understand that the accompanying drawings are schematic and simplified for clarity and therefore merely show details which are essential to the understanding of the invention while other details have been left out. Like reference numerals refer to like elements throughout. Like elements will, thus, not necessarily be described in detail with respect to each figure.
[0041]
[0042] The power converter circuit 100 additionally comprises an inductor 111 having a first end connected to a boost node 122 and a second end connectable to a DC input voltage supply 105 (Vdd). The latter is schematically illustrated as a battery stack or package, but may comprise numerous types of DC voltage supplies available in an apparatus comprising the power converter 100 circuit.
[0043] The power converter circuit 100 is connected to a load circuit 115 via two different supply paths such that load voltage and load current, Ivdd, is supplied to the load circuit 115 as needed. The first DC output voltage (Pvdd) is connected to a first DC supply line or terminal of the load circuit 115 and the second DC output voltage (½ Pvdd) is connected to a second DC supply line or terminal of the load circuit 115. The load circuit 115 may comprise a class D audio power amplifier (not shown)—for example a multilevel class D audio amplifier, as discussed in further detail below with reference to
[0044] The control circuit 102 is connected to respective gate or control terminals of the semiconductor switches of the semiconductor switch arrangement of the converter circuit 101 as discussed in detail below with reference to
[0045] In one embodiment of the power converter circuit 100, the control circuit 102 is configured to adjusting several operational parameters of the power converter based on at least one of the detected load current, voltage or power. The operational parameters comprise at least a switching frequency of the semiconductor switch arrangement and a duty cycle D of the control signals Q0-Q5 of the semiconductor switch arrangement. The operational parameters may additionally comprise a parameter of the feedback voltage regulating loop such as a loop gain or state, e.g. activated/on or deactivated/off. The one or more operational parameters may additionally comprise an operational regime of the semiconductor switch arrangement wherein said operational regime comprises a predetermined set of converter states. Various operational regimes of the semiconductor switch arrangement are discussed in further detail below.
[0046] The control circuit 102 is capable of adapting or tailoring power loss, or conversion efficiency, of the power converter 100 to the power consumption of the load circuit 115 by adaptively adjusting values of the one or more operational parameters of the power converter 100 based on the detected load current, voltage or power. The control circuit 102 may for example be configured to select a relatively low switching frequency of the semiconductor switch arrangement under conditions where the load circuit 115 draws a relatively small amount of power from the first DC output voltage and thereby reduce power losses incurred by the switching activity of certain components of the converter circuit 101. These components may comprise the semiconductor switches, capacitors and the inductor 111. In the opposite situation, where the load circuit 115 draws a relatively large amount of power from the first DC output voltage, the control circuit 102 may in response select a relatively high switching frequency of the semiconductor switch arrangement. The relatively high switching frequency increases the output current, voltage and power delivery capability of the power converter circuit 100. Hence, enabling the power converter 100 to meet the power consumption demands of the load circuit 115. Even if the high switching frequency leads to an increase of power losses of the power converter 100 these power losses may still represent a small fraction of the total power delivered to the load circuit and therefore insignificant from a system's perspective.
[0047]
[0048]
[0049] The control circuit 102 is configured to selectively operate the dual-output boost DC-DC power converter 100 in at least two different operational regimes, regime 1 and regime 2, depending on the desired voltage level of the first DC output voltage. Each operational regime comprises a particular set of converter states and an associated state switching scheme. The converter state switching is controlled by the control circuit 102 such that the respective target voltage levels of the first and second DC output voltages Pvdd and ½ Pvdd are reached and maintained during operation of the power converter 100.
[0050] The operation regime 1 may selected by the control circuit 102 where the DC voltage level of the first DC output voltage, Pvdd, is smaller than 2 times the DC voltage level of the input voltage supply, Vdd. The operation regime 2 may selected by the control circuit 102 where the target or desired voltage of the first DC output voltage is larger than two times the DC input voltage, i.e. Pvdd>2*Vdd).
[0051] The detailed implementation and benefits of these different operation regimes of the power converter 100, their associated sets of converter states and state switching schemes are described in detail in the applicant's co-pending application PCT/EP2015/072124. Hence, these explanations will not be repeated in every detail here.
[0052]
[0053] The control circuit 102 comprises a voltage controller 302a configured for comparing a target DC voltage, Vref, and an instantaneous voltage of the first DC output voltage Pvdd. When the first DC output voltage drops below Vref, the control circuit 102 adjusts the modulation signal Vmod accordingly to ensure charging of the capacitors C2, C3 and C4 and the boost inductor L1. In the exemplary embodiment, the control circuit 102 provides, via a voltage controller 302, a modulation signal Vmod representing a difference between the first DC output voltage Pvdd of the power converter circuit and a DC target voltage Vref. The first DC output voltage Pvdd is applied to a first input 313 of the voltage controller 302 and the DC target voltage Vref to a second input 314 of the voltage controller 302. The generated modulation signal Vmod is applied to a pair of comparators 311 and 312. These comparators 311 and 312 are configured to compare the modulation signal Vmod with respective complementary ramp signals 304a and 304b to provide two pulse-width modulation signals to the gate driver 320. The gate driver 320 in turn generates the previously discussed gate control signals QC1-QC5 for the semiconductor switches Q0-Q5 which signals are used for switching the converter circuit between the first, second and third converter states via the semiconductor switches Q0-Q5. The present embodiment thus uses two PWM phases for providing the required gate control signals QC1-QC5. The control circuit 102 may comprise a triangular waveform circuit 317 configured for generating the complementary ramp signals 304a and 304b where the modulation frequency is set by a programmable square wave generator 315. The control circuit 102 comprises a controller 325 that inter alia is responsive to the previously discussed control inputs comprising the load current signal or indicator Ivdd and a current value of the duty cycle, D-PWM, of the control signals. The controller 325 may comprise an appropriately configured digital state machine or a programmable microprocessor executing a control program. The controller 325 is configured to adjust a modulation frequency of each of the ramp signals 304a, 304b such that the switching frequency f0 of each of the individual switches (Q0-Q5) of the semiconductor switch arrangement is adjusted in a corresponding manner via the previously discussed gate control signals QC1-QC5 of the semiconductor switches Q0-Q5. The controller 325 may adjust the switching frequency f0 by adjusting a frequency of the programmable square wave generator 315 of the control circuit 102 connected to an input of the triangular waveform circuit 317.
[0054] The skilled person will understand that the voltage controller 302 may comprise the previously discussed feedback voltage regulation loop configured for adjusting the duty cycle D of the gate control signals QC1-QC5 of the semiconductor switches Q0-Q5 up/down in an effort to maintain the voltage of Pvdd at the DC target voltage Vref. In addition, the switching frequency of the power converter 100 is independently adjustable through adjustment of the previously discussed gate control signals QC1-QC5 of the semiconductor switches Q0-Q5.
[0055] Hence, one or more of the switching frequency, the duty cycle of the switch control signals and the parameters of the feedback voltage regulation loop may be adjusted or adapted to optimize the operation of the power converter 100 to meet certain performance constraints—for example the power consumption demands of the load circuit 115. The power consumption demands of the load circuit 115 may be represented by the load current signal Ivdd or a combination of the load current signal Ivdd and the sensed voltage of Pvdd.
[0056] In one embodiment of the power converter 100, the control circuit 102 is configured to adjusting the switching frequency f0 between a lower frequency of 10 kHz or less and an upper frequency of at least 2 MHz—for example 5 or 10 MHz.
[0057] In one embodiment of the power converter 100, the control circuit 102 is configured to select a first switching frequency fl of the semiconductor switches Q0-Q5 of the converter circuit 101 if the load power is smaller than a first power threshold and selecting a second switching frequency f2 if the load power exceeds the first power threshold—wherein f2 is higher than f1 for example at least two times higher or at least 5 times higher. If the load circuit comprises a class D audio power amplifier, the first power threshold may be situated somewhere between 0.01 W and 0.25 W for example around 0.1 W which indicates a near-idle operation of the class D power amplifier. The control circuit 102 may for example set the first switching frequency f1 of each of the semiconductor switches Q0-Q5 to less than 25 kHz, for example 10 kHz as mentioned above, for load power levels situated below the first power threshold. The switching frequency is indicated at the Vcn_n signal waveform by a corresponding switching cycle period Tsw. The control circuit 102 may set the second switching frequency f2 to a frequency above 100 kHz or above 250 kHz.
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[0060] Hence, the control circuit 102 of the present embodiment of the power converter 100 is configured to independently adjust two different operational parameters, the duty cycle D and the switching frequency f0 in response to the switching from one set of operational parameters to another in response to changing load power demands. The skilled person will appreciate that the control circuit 102 of other embodiments of the present power converter may be configured to adjust merely a single operational parameter in response to changing load power demands while yet other embodiments may be configured to adjust three or more operational parameters in response to the changing load power demands.
[0061] The first operational parameter may be the switching frequency f0 and the second operational parameter may comprise the previously discussed parameter or state of the feedback voltage regulating loop. The first or second operational parameter may alternatively comprise the previously discussed operation regime of the power converter circuit. The control circuit 102 may be configured to switch the converter circuit 101 from operation regime 1 to operation regime 2 if the target voltage of the first DC output voltage is at least two times larger than the DC input voltage Vdd. The control circuit 102 may be configured to adjust the value of the first DC output voltage Pvdd by adjusting the DC target voltage Vref. This may for example be accomplished by using a switch matrix to switch between several different DC voltage sources. In a digital implementation of the control circuit 102, a digital-to-analog converter may be used to generate a desired voltage level of the DC target voltage Vref from a single preset DC reference voltage of the control circuit 102.
[0062] The skilled person will appreciate control circuit 102 may be configured to adjust the switching frequency f0 of the semiconductor switch arrangement between the lower and upper frequencies in a plurality of predetermined steps, for example two, three or four steps, in response to increasing levels of load power. According to one such embodiment, the control circuit 102 adjusts the switching frequency in steps from 10 kHz for near-idle operation as schematically indicated on
[0063] According to yet another embodiment of the power converter 100, the control circuit 102 is configured to adjust voltage levels of the control signals QC0-QC5 of the semiconductor switches of the converter circuit 101 in accordance with current load power demands. Hence, the respective voltage levels of the control signals QC0-QC5 is yet another operational parameters of the power converter 100 that may be controlled or adjusted by the control circuit 102. The control circuit 102 may be configured to select a higher voltage level of the controls signals at high load power than at small load power. The voltage of the control signals QC0-QC5 may be set to a first level for load power levels below the first power threshold which in turn may correspond to the idle and near-idle operation of the class D amplifier load circuit discussed above. When the load power level exceeds the first power threshold, the voltage of each of the control signals may be increased to second level which is markedly larger than the first level, e.g. 1, 3 or 5 volts higher. This operational parameter exploits that the equivalent on-resistance of a semiconductor switch, e.g. a MOSFET, scales inversely with the level of the applied gate control voltage, e.g. gate-to-source voltage for MOSFETs. In this manner, a higher gate to source voltage leads to decreasing on-resistance of the MOSFET switch in questions. However, the amount of energy supplied from control circuit 102 to turn-on the semiconductor switch or switches increases with increasing control voltage. The inventors have realized that in near-idle operation, where the energy required to turn on the semiconductor switches is significant and power loss due to semiconductor switch on-resistance on the contrary is insignificant, overall power conversion efficiency of the power converter can be increased when the control circuit 102 selects a small voltage level of the control signals. Conversely, when load power supplied by the power converter circuit is high, e.g. exceeds the first power threshold discussed above, the control circuit 102 may increase the overall power conversion efficiency by increasing the voltage levels of the control signals QC0-QC5 because of the smaller on-resistances of the semiconductor switches Q0-Q5 of the switch arrangement 101.
[0064]
[0065]
[0066] The class D audio amplifier 640 comprises an audio level detector (not shown) configured to determine a level of an audio input signal, or an audio signal derived therefrom, of the class D audio amplifier 640. The audio level detector may be configured to directly measure or detect a level of the audio signal at the input (Audio in), or at the output (outp-outn), of the audio amplifier 640. The audio level detector may be configured to determine the level of the audio input signal in an indirect manner by detecting a modulation index of a pulse width modulated signal generated inside the audio amplifier 640, e.g. generated by a pulse width modulator of the amplifier 640. The level of the audio signal may be expressed relative to a known maximum audio level input or a known maximum audio level output at the output terminals connected to the loudspeaker load 550. The class D audio amplifier 640 comprises a likewise optional audio level indicator (Level) configured to indicate the determined level of the audio input signal or audio signal derived therefrom for example on an externally accessible pad or terminal of the class D audio amplifier 640. The audio level indicator (Level) may be connected to an input of the control circuit 602 such that the latter is configured to adjusting the one or more operational parameters of the boost DC-DC power converter 600 as discussed above based on the detected audio signal level. This feature allows the boost DC-DC power converter 600 to adjust the upper and lower DC output voltages such that these are tracking the level of the audio signal. In this manner, the upper and lower DC output voltages may both be set to lower voltages at small levels of the audio signal than at large levels of the audio signal, i.e. an adjustment of the upper and lower DC output voltages. This has the advantage that various parasitic switching losses in the class D audio amplifier assoviaed with state switching of semiconductor devices, in particular semiconductor devices of an output stage, are reduced at small levels of the audio signal.
[0067] Curve 710 of