Solar Panel and Flexible Radiator for a Spacecraft
20170320600 · 2017-11-09
Assignee
Inventors
- Johan Hendrik Cruijssen (Leiden, NL)
- Petrus Cornelis Datema (Hoofddorp, NL)
- Bruin Benthem (Leiden, NL)
Cpc classification
H01L31/041
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64G1/222
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64G1/44
PERFORMING OPERATIONS; TRANSPORTING
H01L31/041
ELECTRICITY
H01L31/0392
ELECTRICITY
Abstract
A spacecraft (10), comprising a body (12), a solar array (30) with a support panel (32) which is connected to the body, and a thermal radiator (50) that is connected to the body and which includes a radiator substrate (52) that is thermally coupled to the body via at least one heat link (64). The solar array and thermal radiator are configured to be transitioned from a stowed state wherein the support panel and the radiator substrate are held fixed in an overlapping arrangement along and near the body, to a deployed state wherein the solar array is unfolded with the support panel positioned at a distance from the body and the radiator substrate is folded away from the body and the solar array.
Preferably, the solar array and thermal radiator are flexible, to allow them to be kept in an overlapping and temporarily bent shape in the stowed state.
Claims
1. A spacecraft, comprising: a body; a solar array, including a support panel which is articulately connected to the body; a thermal radiator, which is articulately connected to the body, and which includes a radiator substrate that is thermally coupled to the body via at least one heat link; wherein the solar array and thermal radiator are configured to be transitioned from a stowed state wherein the support panel and the radiator substrate are held fixed in an overlapping arrangement along and near the body, to a deployed state wherein the solar array is unfolded with the support panel positioned at a distance from the body and the radiator substrate is folded away from the body and the solar array.
2. The spacecraft according to claim 1, wherein the support panel is at least partially flexible to allow the solar array to be temporarily retained in a bent panel shape near the body to provide geometrical stiffness in the stowed state, and wherein the thermal radiator is sufficiently flexible to follow a curvature of the temporarily bent panel shape, to keep the solar array and the radiator substrate in a similarly shaped and overlapping arrangement in the stowed state.
3. The spacecraft according to claim 2, wherein the support panel is elastically deformable to allow the solar array to be temporarily retained in a curved shape to provide the geometrical stiffness in the stowed state of the spacecraft.
4. The spacecraft according to claim 3, wherein the radiator substrate is flexible and reversibly deformable to allow it to temporarily conform to the curved shape of the solar array in the stowed state of the spacecraft.
5. The spacecraft according to claim 4, wherein the flexible radiator substrate is configured to be temporarily pre-tensioned, to retain the solar array in the curved shape and increase the geometrical stiffness in the stowed state of the spacecraft.
6. The spacecraft according to claim 1, wherein in the stowed state, the solar array is retained in an overlapping arrangement with the thermal radiator, with the support panel situated between the body and the radiator substrate.
7. The spacecraft according to claim 6, wherein the solar array comprises a plurality of concentrator reflector members, wherein each concentrator reflector member is mechanically coupled to the support panel along one edge and is suspended freely and bendable away from the support panel along an opposite edge, wherein each reflector member is provided with a photovoltaic cell and a reflective area on opposite sides, and wherein the reflector members are repositionable from a retracted state wherein the concentrator reflector members are in a substantially flat arrangement when the solar array is in the stowed state, into an extended state wherein the concentrator reflector members are raised to allow the reflective areas to reflect solar radiation towards the exposed photovoltaic cells when the solar array is in the deployed state.
8. The spacecraft according to claim 7, wherein the radiator substrate is configured to function in the stowed state as a temporary protective cover for the solar array, to temporarily retain the concentrator reflector members in the retracted state and to prevent the concentrator reflector members from repositioning into the extended state.
9. The spacecraft according to claim 8, wherein the support panel is at least partially flexible to allow the solar array to be temporarily retained in a bent panel shape near the body to provide geometrical stiffness in the stowed state, and wherein the thermal radiator is sufficiently flexible to follow a curvature of the temporarily bent panel shape to keep the solar array and the radiator substrate in a similarly shaped and overlapping arrangement in the stowed state.
10. The spacecraft according to claim 1, wherein the thermal radiator is hingeably coupled along a radiator edge to the body, and wherein the spacecraft comprises a further thermal radiator with a further radiator substrate, which is hingeably coupled along a corresponding radiator edge to the body on an opposite side of the solar array.
11. The spacecraft according to claim 10, wherein at least one of the thermal radiator and the further thermal radiator are adapted to fix the solar array along at least one edge of the support panel with respect to the body when in the stowed state.
12. The spacecraft according to claim 11, wherein in the stowed state, the thermal radiator and the further thermal radiator mutually overlap, and jointly cover the support panel of the solar array, thereby retaining the support panel between the body and the radiator substrates.
13. The spacecraft according to claim 12, wherein the solar array comprises a plurality of concentrator reflector members, wherein each concentrator reflector member is mechanically coupled to the support panel along one edge and is suspended freely and bendable away from the support panel along an opposite edge, wherein each reflector member is provided with a photovoltaic cell and a reflective area on opposite sides, and wherein the reflector members are repositionable from a retracted state wherein the concentrator reflector members are in a substantially flat arrangement when the solar array is in the stowed state, into an extended state wherein the concentrator reflector members are raised to allow the reflective areas to reflect solar radiation towards the exposed photovoltaic cells when the solar array is in the deployed state.
14. The spacecraft according to claim 1, wherein in the stowed state, the support panel of the solar array covers the thermal radiator, thereby retaining the radiator substrate between the body and the support panel.
15. The spacecraft according to claim 14, wherein the solar array comprises a plurality of concentrator reflector members, wherein each concentrator reflector member is mechanically coupled to the support panel along one edge and is suspended freely and bendable away from the support panel along an opposite edge, wherein each reflector member is provided with a photovoltaic cell and a reflective area on opposite sides, and wherein the reflector members are repositionable from a retracted state wherein the concentrator reflector members are in a substantially flat arrangement when the solar array is in the stowed state, into an extended state wherein the concentrator reflector members are raised to allow the reflective areas to reflect solar radiation towards the exposed photovoltaic cells when the solar array is in the deployed state.
16. The spacecraft according to claim 15, wherein the solar array comprises a cover foil, which is adapted to cover the concentrator reflector members in the retracted state and to prevent the concentrator reflector members from repositioning into the extended state.
17. The spacecraft according to claim 16, wherein the support panel is at least partially flexible to allow the solar array to be temporarily retained in a bent panel shape near the body to provide geometrical stiffness in the stowed state.
18. The spacecraft according to claim 1, comprising a hold-down mechanism for simultaneously fixing the solar array and the thermal radiator to the satellite body in the stowed state, wherein the support panel is at least partially flexible to allow the solar array to be temporarily retained in a bent panel shape near the body to provide geometrical stiffness in the stowed state.
19. The spacecraft according to claim 18, wherein the support panel is elastically deformable to allow the solar array to be temporarily retained in a curved shape to provide the geometrical stiffness in the stowed state of the spacecraft.
20. The spacecraft according to claim 18, wherein the hold-down mechanism comprises retaining members, which are configured to press down lateral edges of the support panel towards the spacecraft body and to temporarily retain the support panel in the bent panel shape, when the spacecraft is in the stowed state.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0031] Embodiments will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts. In the drawings, like numerals designate like elements. Multiple instances of an element may each include a separate letter or index appended to the element number. In those cases, the element number may be used without an appended letter (e.g. “20”) to refer to an unspecified instance of the element or to generally refer to every instance of the element, whereas the element number may include an appended letter (e.g. “20a”) to refer to a specific instance of the element.
[0032]
[0033]
[0034]
[0035]
[0036] The figures are meant for illustrative purposes only, and do not serve as restriction of the scope or the protection as laid down by the claims.
DESCRIPTION OF EMBODIMENTS
[0037] The following is a description of certain embodiments of the invention, given by way of example only and with reference to the figures. It should be understood that the directional definitions and preferred orientations presented herein merely serve to elucidate geometrical relations for specific embodiments. The concepts of the invention discussed herein are not limited to these directional definitions and preferred orientations. Similarly, directional terms in the specification and claims, such as “front”, “back/rear”, “top,” “bottom,” “left,” “right,” “up,” “down,” “upper,” “lower,” “proximal,” “distal” and the like, are used herein solely to indicate relative directions and are not otherwise intended to limit the scope of the invention or claims.
[0038]
[0039] In
[0040] In this example, the two solar panels 30a, 30b are mechanically coupled to two opposite lateral faces 14a, 14b of the satellite body 12. Each solar panel 30 is coupled to the satellite body 12 via a joint 16, an arm 18, and a further joint 20.
[0041] The arm 18 may be made for instance of lightweight carbon fiber reinforced plastic (CFRP) or equivalent. The arm 18 with joints 16, 20 serves as a primary deployment boom for positioning the solar panel 30 at an appropriate distance from the satellite body 12, to reduce unwanted shadowing by the satellite body 12 onto the solar panel 30.
[0042] The joint 16 is adapted for adjusting the facing direction of the solar panel 30 in the deployed state, e.g. via hinging and/or rotating motion. The further joint 20 defines a hinged connection to provide an additional degree of freedom for canting the solar panel 30. Both the joint 16 and the further joint 20 comprise actuation mechanisms (not shown) that are remotely operable, so that the associated solar panel 30 may be moved relative to the satellite body 12 and track the direction of the sun. These joints 16, 20 may function based on controllably reversible actuator mechanisms (e.g. actively driven motors), and/or passive irreversible actuators (e.g. spring driven mechanisms). A “carpenter rule” type hinge may also be employed, which is sufficiently biased in advance to deploy the solar panels.
[0043]
[0044] The support panel 32 is provided with a mechanically rigid reinforcement beam 33, to provide structural reinforcement once the solar array 30 has assumed the deployed state. In this example, the support beam 33 has an elongated shape and extends on a rear surface 39 of the support panel 32 along a centerline thereof, and substantially parallel with lateral panel edges.
[0045] The thermal radiators 50a, 50b, 51a, 51b of the satellite unit 10 are hingeably coupled along respective edges 54a, 54b, 55a, 55b to the satellite body 12. The corresponding thermal radiator 50 and further thermal radiator 51 are arranged on opposite lateral sides of the associated solar array 30. Each of the thermal radiators 50, 51 is articulately connected to the satellite body 12 via associated hinge connections 66, 67. Each of the thermal radiators 50, 51 includes a flexible radiator substrate 52, 53 as well as a radiator frame 58, 59 that supports and spans the associated radiator substrate 52, 53.
[0046] Each radiator substrate 52, 53 is thermally coupled to the body 12 via flexible heat links 64, 65, which allow transport of heat from the satellite body 12 to the radiator substrates 52, 53. The radiator substrates 52, 53 comprise materials with high thermal conductivity and emissivity properties. The radiator substrates 52, 53 and heat links 64, 65 may be constructed in accordance with principles described in European patent application EP2907757A1, which is assigned to the current applicant and incorporated herein by reference in its entirety.
[0047] In this example, the radiator frames 58, 59 are constructed from a lattice arrangement of flexible battens or girders. The thermal radiators 50, 51 can thus be formed with a sufficient mechanical stiffness to ensure that a predetermined shape (e.g. rectangular) is maintained when the thermal radiators are not subjected to stress, and with a sufficient mechanical flexibility to allow temporary and reversible deformation of the thermal radiators 50, 51 when subjected to (limited) stress.
[0048] The thermal radiators 50, 51 are articulately coupled along their frames 58, 59 to the satellite body 12 via respective hinge connections 66, 67 provided along the respective coupled radiator edges 54, 55. These hinges 66, 67 allow the thermal radiators 50, 51 to swing from their stowed positions with all radiator edges 54, 55, 56, 57 substantially along the satellite body 12 body, to unfolded positions wherein free edges 56, 57 of the thermal radiators 50, 51 are pivoted away from the satellite body 12. The stowed positions may correspond to a tilt angle between the radiator substrate 52, 53 and the lateral surface 14 of the spacecraft body 12 of about 0°, whereas the unfolded position may correspond with a tilt angle in a range of ±150° to ±180°, to prevent the thermal radiators 50, 51 from obstructing the solar arrays 30 during their deployment, and from obscuring them once deployed.
[0049] The solar arrays 30 and thermal radiators 50, 51 are configured to be transitioned from a stowed state to a deployed state. In the stowed state, the associated support panels 32 and radiator substrates 52, 53 are held fixed in an overlapping arrangement along and near the satellite body 12. In the deployed state, the support panels 32 are unfolded to positions remote from the body 12, and the radiator substrates 52, 53 are folded away from the satellite body 12 as well as from the solar arrays 30.
[0050] The satellite unit 10 may comprise a sensor and processor arrangement (not shown) that is configured for tracking the position of the sun relative to the satellite body 12, and for repositioning the solar panels 30 with respect to the satellite body 12, so that radiation from the sun will impinge onto the panel surfaces in an essentially perpendicular direction.
[0051] The satellite unit 10 in
[0052] The hold-down mechanism 70 comprises a central actuator unit 71 based on a thermal knife actuation principle. The principle is explained in patent document U.S. Pat. No. 4,540,873 (hereby incorporated by reference in its entirety). In alternative embodiments, the actuator unit may be implemented based on other principles e.g. a pyro-activated release mechanism.
[0053]
[0054]
[0055]
[0056] In this exemplary embodiment, the solar arrays 130 are kept in their stowed state by means of the thermal radiators 150, 151. In particular, the thermal radiators 150, 151 help in keeping the concentrator reflector members 140 restrained in their retracted state onto the upper surface 138 of the support panel 132.
[0057] The hold-down mechanisms 170 provided on the lateral surfaces 114 of the satellite body 112 each comprise an actuator unit 171 for affixing the corresponding solar array panel 130 and overlapping thermal radiators 150, 151 to the satellite body 112. Once the hold-down mechanism 170 is released, the thermal radiators 150, 151 are released as well.
[0058]
[0059]
[0060] In this embodiment, the thermal radiator 250 and the further thermal radiator 251 each have an in-plane length that is similar to the transverse dimension of the associated solar array 230. In the stowed state, the thermal radiator 250 and the further thermal radiator 251 may be folded together into stowed positions, so as to mutually overlap and jointly cover the solar array 230, thereby retaining the support panel between the body 212 and the radiator substrates 252, 253 (see
[0061]
[0062] In this embodiment, the radiator substrates 350, 351 are located underneath a rear side 339 of the associated solar array 330 when the spacecraft 310 is in the stowed state. Here, the solar array 330 further comprises a cover foil 348, which is arranged on a front surface 338 of the support panel 332, where the concentrator reflector members 340 also reside. The cover foil 348 is arranged directly on top of the concentrator reflector members 340, to cover and protect the concentrator reflector members 340 in their retracted state, and to prevent them from prematurely transitioning into the extended state. The cover foil 348 may for example comprise a lightweight polyimide film.
[0063] This embodiment allows the use of a hold-down mechanism 370 with only one central actuator unit 371. This central actuator unit 371 can be activated to allow release of both the solar array panel 330 and the radiator substrates 352, 353. The hold-down mechanism 370 comprises edge retaining members 372, 373, which are configured for fixing the solar array 330 with respect to the satellite body 312 when the solar array 330 is in the stowed state.
[0064] The hold-down mechanism 370 may further comprise release cables 376, which extend between the central actuator unit 371 and the edge retaining members 372, 373 along outer edges of the solar panel 330.
[0065]
[0066]
[0067] In
[0068] Release of the retaining members 372, 373 also allows the arm mechanism 316-320 (see
[0069]
[0070]
[0071] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. It will be apparent to the person skilled in the art that alternative and equivalent embodiments of the invention can be conceived and reduced to practice. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
[0072] In the above examples, the spacecraft was formed as a satellite unit with a satellite body has been schematically depicted as a box with multiple faces. In other embodiments, however, the spacecraft may comprise a body having a different shape.
[0073] The spacecraft may include a single solar array or multiple solar arrays. The number of solar arrays carried by the spacecraft will depend on the power required by the spacecraft, and each solar array may have any number of solar panels. The (at least one) solar array may comprise a plurality of solar array panels, which may for example be hingedly coupled to each other to allow folding up into a stack of solar panels in a stowed state prior to launch, and to allow unfolding into an co-planar sequence of panels in a deployed state after the launched spacecraft has assumed its intended trajectory in space (e.g. a planetary orbit). Embodiments are conceivable with multi-panel arrangements that for example are deployable into a linear arrangement or a cross-shaped arrangement.
[0074] Alternatively or in addition, the arm or primary deployment boom that connects the solar panel to the spacecraft body may be segmented and articulated to allow a larger extent of the arm in the deployed state.
[0075] In the examples discussed above with reference to
[0076] Moreover, those skilled in the art and informed by the teachings herein will realize that the abutting arrangement of solar array and radiator substrate according to the first aspect of the invention is not limited to satellites, but may be beneficially employed in any spacecraft that includes at least one solar array and thermal radiator substrate. The proposed solar array and radiator substrate could also be included in or on landing rovers on deep space missions.
[0077] Note that for reasons of conciseness, the reference numbers corresponding to similar elements in the various embodiments (e.g. elements 110, 210, 310 being similar to element 10) have been collectively indicated in the claims by their base numbers only i.e. without the multiples of hundreds. However, this does not suggest that the claim elements should be construed as referring only to features corresponding to base numbers. Although the similar reference numbers have been omitted in the claims, their applicability will be apparent from a comparison with the figures.
LIST OF REFERENCE SYMBOLS
[0078] Similar reference numbers that have been used in the description to indicate similar elements have been omitted from the list below, but should be considered implicitly included. [0079] 10 spacecraft (e.g. satellite unit) [0080] 12 spacecraft body (e.g. satellite body) [0081] 14 lateral body surface [0082] 16 joint [0083] 18 arm (boom) [0084] 20 further joint [0085] 30 solar array [0086] 32 support member (e.g. support panel) [0087] 33 reinforcement member (e.g. beam) [0088] 38 first panel surface (e.g. front surface) [0089] 39 second panel surface (e.g. rear surface) [0090] 40 concentrator reflector member (e.g. flexible strip) [0091] 48 cover foil [0092] 50 thermal radiator [0093] 51 further thermal radiator [0094] 52 radiator substrate [0095] 53 further radiator substrate [0096] 54 coupled radiator edge [0097] 55 further coupled radiator edge [0098] 56 free radiator edge [0099] 57 further free radiator edge [0100] 58 radiator frame (e.g. batten frame) [0101] 59 further radiator frame (e.g. further batten frame) [0102] 64 heat link [0103] 65 further heat link [0104] 66 hinge connection [0105] 67 further hinge connection [0106] 70 locking mechanism (e.g. thermal knife unit or pyro-unit) [0107] 71 actuator mechanism [0108] 76 tensioning cable [0109] 80 hold-down aperture [0110] 134 first longitudinal panel edge [0111] 135 second longitudinal panel edge [0112] 372 retaining member [0113] 373 further retaining member