EXHAUST MUFFLER FOR LONGITUDINAL INSTALLATION IN A VEHICLE
20170321581 · 2017-11-09
Inventors
- Arnulf Spieth (Hochdorf, DE)
- Daniel MESGHENA (Ostfildern, DE)
- Joachim MÜLLER (Metzingen, DE)
- Mathias ROTHFUß (Waiblingen, DE)
- Michael WEIß (Pluederhausen, DE)
- Georg WIRTH (Kirchheim u. Teck, DE)
Cpc classification
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2450/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An exhaust muffler, for longitudinal installation in a vehicle, includes a muffler housing (28) elongated in the direction of a longitudinal axis (G) of the housing. The muffler housing (28) has a housing jacket (30) and two front walls (32, 34), which are arranged, with respect to the direction of the longitudinal axis (G) of the housing, at spaced locations from one another. The front walls (32, 34) and the housing jacket (30) define a muffler interior space. At least one inlet pipe leads into the muffler interior space and at least one outlet pipe leads out of the muffler interior space. The housing jacket includes at least one predetermined deformation area (64, 66) including at least one wall area (68, 70), not parallel to the housing longitudinal axis (G), provided at the housing jacket (30).
Claims
1. An exhaust muffler for longitudinal installation in a vehicle, the exhaust muffler comprising: a muffler housing elongated in a direction of a housing longitudinal axis, the muffler housing comprising a housing jacket, two front walls, which are arranged, with respect to the direction of the housing longitudinal axis, at spaced locations from one another and which define a muffler interior space with the housing jacket; at least one inlet pipe led into the muffler interior space; and at least one outlet pipe leading out of the muffler interior space, wherein the housing jacket has at least one wall area, having an extent that is not parallel to the housing longitudinal axis, with at least one predetermined deformation area.
2. An exhaust muffler in accordance with claim 1, wherein the wall area comprises an arch-shaped, bead-shaped, wave-shaped or bellows-shaped configuration.
3. An exhaust muffler in accordance with claim 1, wherein the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe has at least one pipe predetermined deformation area or the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe is curved or the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe is arranged bent at an angle in relation to the housing longitudinal axis or any combination of the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe has at least one predetermined deformation area and the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe is curved or the at least one inlet pipe and the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe is arranged bent at an angle in relation to the housing longitudinal axis.
4. An exhaust muffler in accordance with claim 3, wherein at least one pipe predetermined deformation area comprises a length area having a wave-shaped or bellows-shaped configuration or a length area provided with slots or a length area provided with an indentation or bulge or a length area having a flattened cross-sectional profile or a length area extending bent at an angle in relation to a housing longitudinal direction or any combination of a length area having a wave-shaped or bellows-shaped configuration and a length area provided with slots and a length area provided with an indentation or bulge and a length area having a flattened cross-sectional profile and a length area extending bent at an angle in relation to a housing longitudinal direction.
5. An exhaust muffler in accordance with claim 1, further comprising an intermediate pipe wherein the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe has at least one predetermined deformation area or the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe is curved or the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe is arranged bent at an angle in relation to the housing longitudinal axis or any combination of the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe has at least one predetermined deformation area and the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe is curved and the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe is arranged bent at an angle in relation to the housing longitudinal axis.
6. An exhaust muffler in accordance with claim 1, wherein the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe or the at least one outlet pipe comprise at least two pipe sections displaceable in relation to one another.
7. An exhaust muffler in accordance with claim 1, further comprising an intermediate pipe wherein the at least one inlet pipe or the at least one outlet pipe or the intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the intermediate pipe comprise at least two pipe sections displaceable in relation to one another.
8. An exhaust muffler in accordance with claim 1, further comprising at least one partition provided in the muffler interior space wherein the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe pass through the at least one partition in an area of a pipe passage opening, and the partition has a weakened area operatively connected to the at least one pipe passage opening.
9. An exhaust muffler in accordance with claim 8, wherein the partition has another weakened area operatively connected to the at least one pipe passage opening to provide at least two weakened areas configured to form a deformation strap.
10. An exhaust muffler in accordance with claim 1, further comprising: at least one partition provided in the muffler interior space; and at least one intermediate pipe that passes through at least one in an area of a pipe passage opening, and the partition has a weakened area operatively connected to the at least one pipe passage opening.
11. An exhaust muffler in accordance with claim 1, wherein the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe has a cross-sectional profile at least partially flattened in a flattening direction at least in one length section extending essentially at right angles to the housing longitudinal axis.
12. An exhaust muffler in accordance with claim 11, wherein the flattened cross-sectional profile is a round cross-sectional profile comprising an oval shape or an elliptical shape or the flattening direction corresponds essentially to a direction in which the longitudinal axis of the housing extends or the flattened cross-sectional profile is a round cross-sectional profile comprising an oval shape or an elliptical shape and the flattening direction corresponds essentially to a direction in which the longitudinal axis of the housing extends.
13. An exhaust muffler in accordance with claim 1, further comprising an intermediate pipe wherein the intermediate pipe is provided with a cross-sectional profile flattened in a flattening direction at least in one length section extending essentially at right angles to the housing longitudinal axis and the flattened cross-sectional profile is a round cross-sectional profile comprising an oval shape or an elliptical shape or the flattening direction corresponds essentially to a direction in which the longitudinal axis of the housing extends or the flattened cross-sectional profile is a round cross-sectional profile comprising an oval shape or an elliptical shape and the flattening direction corresponds essentially to a direction in which the longitudinal axis of the housing extends.
14. An exhaust muffler in accordance with claim 1, further comprising at least one support member bent at an angle in relation to the housing longitudinal axis wherein the muffler housing is supported in relation to a vehicle carrier structure by the at least one support member.
15. An exhaust muffler in accordance with claim 14, wherein the at least one support member extends from a starting location at an axial end area of the muffler housing.
16. An exhaust muffler in accordance with claim 1, wherein: the at least one outlet pipe extends out of the muffler interior space in an area of a first axial end area of the muffler housing, through one of the two front walls in the area of the first axial end area of the muffler housing; and one of the two front walls, provided in an area of a second axial end area of the muffler housing, is arched in the direction of the muffler interior space in at least some areas.
17. A motor vehicle comprising: a vehicle support member; at least one exhaust muffler connected to the vehicle support member and arranged in a rear end area of the motor vehicle, the exhaust muffler comprising: a muffler housing having a housing longitudinal axis oriented essentially in a longitudinal direction of the vehicle, the muffler housing being elongated in a direction of the housing longitudinal axis, the muffler housing comprising a housing jacket, two front walls, which are arranged, with respect to the direction of the housing longitudinal axis, at spaced locations from one another and which define a muffler interior space with the housing jacket; at least one inlet pipe led into the muffler interior space; and at least one outlet pipe leading out of the muffler interior space, wherein the housing jacket has at least one wall area, having an extent that is not parallel to the housing longitudinal axis, with at least one predetermined deformation area.
18. A motor vehicle in accordance with claim 17, wherein the at least one wall area comprises an arch-shaped, bead-shaped, wave-shaped or bellows-shaped configuration.
19. A motor vehicle in accordance with claim 18, wherein the at least one inlet pipe or the at least one outlet pipe or both the at least one inlet pipe and the at least one outlet pipe has at least one predetermined deformation area comprising one or more of: a length area having a wave-shaped configuration; a length area having a bellows-shaped configuration; a length area provided with slots; a length area provided with an indentation; a length area provided with bulge; a length area having a flattened cross-sectional profile; a length area extending bent at an angle in relation to a housing longitudinal direction; a curved length area; a length area with a bend to provide sections at an angle in relation to the housing longitudinal axis; and at least two pipe sections displaceable in relation to one another.
20. A motor vehicle in accordance with claim 18, further comprising an intermediate pipe wherein the at least one inlet pipe or the at least one outlet pipe or the at least one intermediate pipe or any combination of the at least one inlet pipe and the at least one outlet pipe and the at least one intermediate pipe has at least one predetermined deformation area comprising one or more of: a length area having a wave-shaped configuration; a length area having a bellows-shaped configuration; a length area provided with slots; a length area provided with an indentation; a length area provided with bulge; a length area having a flattened cross-sectional profile; a length area extending bent at an angle in relation to a housing longitudinal direction; a curved length area; a length area with a bend to provide sections at an angle in relation to the housing longitudinal axis; and at least two pipe sections displaceable in relation to one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In the drawings:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] Referring to the drawings, a vehicle equipped with an exhaust gas routing system 10 is generally designated by 12 in
[0032] A force F, which will have an essential component extending in parallel to the longitudinal direction L of the vehicle, is, in general, introduced into the vehicle 12 or into the rear end 16 thereof in case of a rear impact of an obstacle 24, for example, another vehicle. Due to such a force F introduced into the rear end 16, there is a risk that the exhaust gas routing system 10, especially the exhaust mufflers 18 positioned in the rear end 16, will be displaced in the vehicle 12 and collide with other system areas of the vehicle 12, for example, with a tank 26. Configuration aspects will be described below, which ensure easier deformability of the exhaust mufflers 18 in the area in which said exhaust mufflers 18 are arranged, so that when a force F is introduced especially essentially in the direction of the longitudinal direction L of the vehicle, energy is absorbed in the exhaust mufflers 18 and the risk of said exhaust mufflers being excessively displaced in the vehicle 12 is reduced.
[0033]
[0034] An inlet pipe 20 passes, for example, through the front wall 32 and into the muffler interior space 36. An outlet pipe 22 passes through the front wall 34 and out of the muffler interior space 36. The muffler interior space 36 may be divided by one or more partitions 38, 40 into a plurality of chambers 42, 44, 46. In the example being shown, the inlet pipe 20 passes through the partition 38 located closer to the front wall 32 and is thus open to a middle chamber of the three chambers 42, 44, 46 following one another in the direction of the housing longitudinal axis LG. An intermediate pipe 48 passes through the partition 40 and thus connects the middle chamber 44 to the chamber 46 towards which the outlet pipe 22 is open as well.
[0035] It should be noted that
[0036]
[0037]
[0038] It should be noted here that this predetermined deformation area 54 may also be provided in another form, for example, by a wave-shaped or bellows-shaped configuration of the length area 52; by the provision with slots, preferably oriented in the direction of the longitudinal extension of the exhaust pipe 50; by a lateral bulge or indentation; or by a generally flattened cross-sectional profile. Various such configurations contributing to the introduction of a predetermined deformation area 54 may also be provided combined with one another on an exhaust pipe 50. The shape of the exhaust pipe 50 provided in the predetermined deformation area 54 may be symmetrical in relation to the longitudinal axis of said exhaust pipe, but, as is shown in
[0039]
[0040]
[0041] It should be noted, in principle, that to support the deformability of the exhaust muffler 18, the exhaust pipes used in this preferably have a limited length, i.e., they do not essentially extend fully through the exhaust muffler, as a result of which an excessive reinforcement of the exhaust muffler due to excessively long exhaust pipes is avoided.
[0042] It should further be noted in connection with the above-described embodiment variants of exhaust pipes 50 that these are made, in general, just like the muffler housing 28, of a metallic material, especially sheet metal material, which allows, on the one hand, the mutual connection by welding, on the one hand, and, on the other hand, it allows a defined deformation of this mutual connection when corresponding loads occur.
[0043]
[0044] Such predetermined deformation areas 64, 66, which cause, in principle, a weakening of the housing jacket 30, create the possibility of making possible a comparatively easy deformability of the housing jacket 30 and of the exhaust muffler 28 when a force F acting in the direction of the housing longitudinal axis G occurs, in order to dissipate energy and to prevent an excessive axial displacement of the exhaust muffler as a result.
[0045] It should be noted that, of course, only one such predetermined deformation area 64 or 66 can be provided on the housing jacket 30 or a plurality of predetermined deformation areas 64 and 66 of the same type may be provided as well. Due to such a predetermined deformation area 64, 66, the housing jacket 30 is provided locally with a wall area, which is not parallel to the housing longitudinal axis G, namely, with a wall area deformed in an arch-shaped manner in the example being shown, so that easy deformability of the housing jacket 30 is supported. Such a predetermined deformation area may, in principle, also be provided in another manner, for example, by a bead-shaped, wave-shaped or bellows-shaped configuration of the housing jacket in a respective predetermined deformation area. Such a predetermined deformation area extending over the circumferential area or over essential parts of the circumferential area of the housing jacket 30 may also extend over the areas in which housing shells of the housing 30 are connected to one another in a rebate area or a housing jacket 30 formed by winding a sheet metal band has a connection area extending circumferentially in a winding-shaped manner.
[0046] Another configuration contributing to the easier deformability of an exhaust muffler 18 is shown in
[0047] The exhaust pipe 50 of the exhaust muffler 18 shown in
[0048]
[0049]
[0050] Of course, a support member 74 bent at an angle in relation to the housing longitudinal axis G could also be provided, or as an alternative, in the axial end area 62 of the muffler housing 28. Such a support member 74 may now be connected, for example, to the housing jacket 30 or/and to the respective front wall 32, 34. Especially in case of a connection to the front wall 32, which has, for example, an essentially planar configuration, an axial load, transmitted through the support member 74, leads to a deformation of the front wall 32 and hence to an additional contribution to the energy dissipation.
[0051]
[0052] It should be noted that in association with one or more such pipe passage openings 80, 82, it is also possible to provide a plurality of such weakened areas 84, 86 and 88, 90 and hence also a plurality of such deformation straps 92, 94, for example, on circumferential areas located mutually diametrically opposite each other. Such a configuration may also be provided in a partition which has only one pipe passage opening or more than two pipe passage openings. The weakened areas starting from a respective pipe passage opening may be open up to the respective pipe passage opening, but they may also extend, for example, at a short distance from the outer circumferential area of a passage opening starting essentially radially away from same. As was mentioned above, the weakened areas may be produced by cuts or slots made in the partition 78, but they may also be provided by impressions or other types of weakening the material.
[0053] It should finally be noted that various measures were described above, which support the easy deformability of the exhaust muffler and hence an efficient energy dissipation when a force oriented essentially in the direction of a longitudinal direction of the vehicle occurs in the rear end area of a vehicle in case of a longitudinally installed exhaust muffler. Each of the configuration aspects described in themselves above is especially advantageous in this connection. A variety of these aspects may, of course, be combined with one another as desired
[0054] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.