MICRONEEDLE DEVICE WITH MECHANICAL GUIDE
20170266394 · 2017-09-21
Assignee
Inventors
Cpc classification
A61M5/3134
HUMAN NECESSITIES
A61M5/002
HUMAN NECESSITIES
A61M5/3275
HUMAN NECESSITIES
A61M5/425
HUMAN NECESSITIES
A61M5/3213
HUMAN NECESSITIES
International classification
A61M5/42
HUMAN NECESSITIES
A61M5/00
HUMAN NECESSITIES
A61M37/00
HUMAN NECESSITIES
Abstract
A device for delivering a fluid into a biological tissue includes hollow microneedles (10) projecting from a surface (12) of a substrate (14), and a guide element (18) spaced from the substrate. The guide element provides a tissue-contact surface (20) that defines a tissue contact plane oblique to the surface (12) of the substrate (14).
Claims
1. A device for delivering a fluid into a biological tissue, the device comprising: (a) a hollow microneedle integrally formed with, and projecting from a surface of, a substrate; and (b) a guide element spaced from said substrate, said guide element providing at least one tissue-contact surface defining a tissue contact plane oblique to said surface of said substrate.
2. The device of claim 1, wherein said at least one tissue-contact surface substantially circumscribes said substrate.
3. The device of claim 1, wherein said hollow microneedle is one of a plurality of hollow microneedles deployed in a linear array of microneedles.
4. The device of claim 3, wherein said microneedles project to a microneedle height above said substrate, and wherein said substrate has an edge, said linear array extending parallel to said edge, and located at a distance no more than twice said microneedle height from said edge.
5. The device of claim 4, wherein said guide element is deployed with said oblique plane oriented such that, when said tissue-contact surface is brought into contact with the biological tissue, said edge of said substrate is also brought into contact with the biological tissue.
6. The device of claim 4, wherein said microneedles are asymmetric microneedles having a tip offset vector defined as a vector from a centroid of a base of each microneedle at the surface of said substrate to a perpendicular projection of a tip of the microneedle onto the surface of said substrate, wherein said microneedles are orientated such that said tip offset vectors are directed away from said edge.
7. The device of claim 1, further comprising aseptic packaging enclosing said guide element and said substrate.
8. The device of claim 1, wherein said guide element and said substrate are inseparable components of the device.
9. The device of claim 1, wherein said guide element is rigidly mounted in fixed spatial relation to said substrate, said substrate projecting outwards from said tissue contact plane.
10. The device of claim 1, wherein said guide element is retractably mounted relative to said substrate, said guide element being resiliently biased to an advanced position in which said substrate lies behind said tissue contact plane, and being retractable to expose said substrate.
11. The device of claim 10, further comprising a supplementary tissue tensioning element coupled to said guide element such that linear retraction of said guide element generates rotation of said tensioning element so as to apply tension to a surface of the biological tissue.
12. The device of claim 10, further comprising a linkage associated with said substrate and said guide element and configured such that linear retraction of said guide element generates a motion of said substrate in a direction with a component perpendicular to said linear retraction.
13. The device of claim 1, wherein said substrate is retractably mounted relative to said guide element, said substrate being resiliently biased to an advanced position in which said substrate projects in front of said tissue contact plane.
14. The device of claim 1, wherein the device further comprises a female luer connector, said female luer connector being in fluid flow connection for delivering a fluid through said hollow microneedle.
15. The device of claim 14, further comprising a syringe configured to mate with said female luer connector for delivering a fluid via said hollow microneedle.
16. The device of claim 1, wherein the device further comprises a septum needle, said septum needle being in fluid flow connection for delivering a fluid through said hollow microneedle.
17. The device of claim 16, further comprising a pen injector having a septum configured to be pierced by said septum needle for delivering a fluid via said hollow microneedle.
18. A device for delivering a fluid into a biological tissue, the device comprising: (a) a hollow microneedle integrally formed with, and projecting from a surface of, a substrate; and (b) a guide element spaced from said substrate, said guide element providing at least one edge defining a tissue guide plane oblique to said surface of said substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0048] The present invention is a microneedle device with a mechanical guide, for delivering a fluid into a biological barrier.
[0049] The principles and operation of devices according to the present invention may be better understood with reference to the drawings and the accompanying description.
[0050] By way of introduction, microneedle devices of the present invention may be used in a range of different applications. By way of non-limiting examples, the invention will be illustrated with reference to a first set of applications as a syringe adapter for use with a syringe or other fluid delivery system, typically having a leer connector (
[0051] Referring now in generic terms to multiple embodiments of the present invention, and using reference numerals which will be used throughout the description to designate similar features, a device 110, 210, 310, 410, 510, 610, 710 according to certain embodiments of the present invention for delivering a fluid into a biological tissue employs a hollow microneedle 10 integrally formed with, and projecting from a surface 12 of, a substrate 14, as shown in an a magnified view in
[0052] The term “microneedle” is used herein to refer to a projecting feature having a projecting height above surface 12 of no more than about 1 mm, typically between 300 and 1000 microns, and most preferably refers here to microneedles having a height of between about 500 and about 950 microns. In the particularly preferred implementation as illustrated here, hollow microneedle 10 is one of a plurality of hollow microneedles, preferably at least three, deployed as a linear array of microneedles. The linear array of microneedles are preferably arrayed along and adjacent to an edge 16 of substrate 14, edge 16 defining a boundary of surface 12. “Adjacent” in this context preferably refers to proximity of microneedles 10 to edge 16 such that a distance from the base of the microneedles to edge 16 is no more than twice the height to which the microneedles project from surface 12, and more preferably no more than once the height. In the particularly preferred but non-limiting example illustrated here, edge 16 is cut so as to substantially intersect, or even slightly truncate, a sloping surface of the microneedles.
[0053] Certain particularly preferred implementations of the present invention employ an asymmetric hollow microneedle structure in which the microneedle tip is offset from the geometric center of the base of the microneedle. In more precise terms, such asymmetric microneedles are referred to as having a “tip offset vector” defined as a vector from a centroid of the geometric outline of the base of the microneedle in a plane corresponding to surface 12 to a perpendicular projection of the tip of the microneedle onto surface 12. A particularly preferred but non-limiting manufacturing technique for hollow microneedles with an asymmetric form as defined here, and corresponding microneedle structures, may be found in the aforementioned in U.S. Pat. Nos. 7,648,484 and 7,850,657. According to such examples, the resulting microneedles are formed by subtractive MEMS techniques from a single crystal wafer of silicon, resulting in projecting microneedles integrally formed with the substrate. As a result of the process, the needles may be surrounded by a channel. In such cases, “surface 12” is taken to be the predominant surface level of the remaining thickness of the substrate disregarding such localized channels or other surface irregularities.
[0054] Where asymmetric microneedles with a tip offset vector are used, they are most preferably orientated such that the tip offset vectors are directed away from edge 16. This combination of an array of asymmetric microneedles adjacent to an edge, and with their tip offset vectors directed away from the edge, is uniquely optimized for implementing an angled insertion modality in which the microneedle interface is brought into contact with a biological barrier, such as the skin, with edge 16 pressed against the skin and surface 12 at an oblique angle (typically between about 30 degrees and about 60 degrees) to the undeformed skin surface.
[0055] According to certain particularly preferred implementations of the present invention, the device of the present invention further includes a guide element 18, spaced from substrate 1.4, that provides at least one tissue-contact surface 20 defining a tissue contact plane 22 oblique to surface 12 of the substrate, and preferably at an angle of between about 30 degrees and about 60 degrees thereto. Guide element 18 is preferably deployed with oblique plane 22 oriented such that, when tissue-contact surface 20 is brought into contact with the biological tissue, edge 16 of the substrate is also brought into contact with the biological tissue.
[0056] According to the various embodiments of the present invention as described herein, guide element 18 preferably performs one or more of a number of functions. One such function is to provide the user with a visual indication of the orientation at which the device is to be brought into contact with the biological barrier. Specifically, since the tissue-contact surface 20 preferably provides the prevailing visual contour of the device, the user will tend intuitively to orient the device with tissue contact plane 22 generally parallel to the skin surface, thereby ensuring a desired orientation of the device relative to the skin, both in terms of angle relative to the skin surface and in terms of rotation of the delivery device about its own central axis. (In an alternative wording, this orientation may be considered as an orientation on two orthogonal planes relative to the skin, both the angle between the syringe axis and the skin and the angle orthogonal to the first plane between the syringe axis and the skin.) For this purpose, it is typically not critical that the tissue-contact surface 20 actually contact the skin during use, although it clearly may do so. Thus, the tissue-contact surface may be an edge of the guide element, not necessarily deployed to come into contact with the tissue, and the tissue contact plane may in fact be a tissue “guide” plane, visually indicative of a plane parallel to the tissue surface to guide orientation of the device, but not necessarily coming into contact with the tissue. Most preferably, the at least one tissue-contact surface 20 substantially circumscribes substrate 14, meaning that it extends around at least about 210 degrees, and more preferably at least about 270 degrees, around substrate 14. In many particularly preferred cases, tissue-contact surface 20 completely circumscribes substrate 14. Tissue-contact surface 20 may be a continuous surface extending around (substantially circumscribing) substrate 14, or it may be subdivided into two or more separate sections which may have spaces between them.
[0057] The devices of the present invention are particularly effective for performing reliable and repeatable intradermal delivery of fluids. Depending on the rate of delivery, effective intradermal delivery typically results in formation of a visible “bleb” which can be viewed as confirmation of successful delivery to the desired intradermal target location. In order to avoid interfering with formation of such a bleb, tissue-contact surface 20 is preferably spaced away from substrate 14, particularly in the distal direction, i.e., in the region adjacent to the skin beyond the microneedles, by a spacing of at least about 3 mm, and more preferably at least about 5 mm.
[0058] In order to facilitate visual monitoring of the drug delivery site, penetration of the microneedles and/or formation of a bleb, guide element 18 may advantageously be made from transparent material. Additionally, or alternatively, various implementations of the device of the present invention provide various openings in guide element 18. A number of such examples are illustrated in
[0059] In the examples of device 110, 110a, 110b and 110c, guide element 18 is rigidly mounted in fixed spatial relation to substrate 14 such that no relative motion occurs between skin-contact surface 20 and microneedles 10 during normal use. In order to ensure that the microneedles can be brought effectively into engagement with the skin, substrate 14 may project outwards beyond tissue contact plane 22, as seen clearly in
[0060] In order to complete the structure of a device for delivering liquid into a biological barrier, hollow microneedles 10 are in fluid flow connection with a flow path which connects to a source of the fluid to be delivered. Structurally, this is advantageously achieved by attachment of substrate 14, such as by adhesive, to an adapter structure 26 which is formed with at least one internal flow channel 28 which supplies fluid to through-bores at the rear of the substrate which pass through the hollow microneedles. The adapter structure is typically a solid block of material which may be formed from any suitable material, and is typically formed from a molded polymer material. Where a multiple needle microneedle substrate is used, a recess extending behind the microneedles preferably serves as a manifold for delivering the fluid to the bores of all of the needles. Further structural details of the adapter structure, and particularly the “rear” end of the adapter, will depend upon the particular intended application, as will be discussed below.
[0061] In the particular examples of
[0062] Device 110, and the other embodiments of the devices of the present invention, are preferably implemented as part of a subassembly which further includes a protective cover (not shown) for mechanically protecting the microneedles prior to use, and is typically provided as a sterile subassembly packaged in a blister-pack or other packaging for maintaining sterility, as is known in the art. The device may be manufactured color coded as per the height, diameter or number of microneedles in the microneedle array, in a manner analogous to the color coding system of hypodermic needles that define needle gauge.
[0063] Turning now to
[0064] The remaining implementations of
[0065] Turning now to
[0066] In order to ensure linear retractability of guide element 18 while maintaining the required rotational orientation of the guide element relative to the microneedle array, the outer surface of adapter 26 and an inner parts of guide element 18 are preferably configured to provide a linear sliding bearing configuration. In the example illustrated here (see
[0067] The retractable guide element 18 may contribute to effective penetration of the microneedles into the tissue barrier by applying enhanced tension to the tissue surface during insertion. Specifically, where tissue-contact surface 20 comes into contact with the tissue before contact of the microneedles, the contact surface effectively immobilizes a region of tissue. The subsequent motion of the substrate and microneedles at an angle against the tissue surface tends to stretch the tissue surface and enhance penetration of microneedles 10 into the tissue. In order to enhance friction between tissue-contact surface 20 and the tissue, surface 20 may advantageously be formed with a plurality of steps 314 as shown, and/or with other types of projections or other friction-enhancing mechanical features.
[0068] Here too, device 310 and the subsequent embodiments of the devices of the present invention are preferably implemented as part of a subassembly which further includes a protective cover (not shown) for mechanically protecting the microneedles prior to use. Despite the required relative motion, the retractable guide element is implemented as an inseparable component interconnected with the microneedle adapter and chip, provided as a sterile subassembly packaged in a blister-pack or other packaging for maintaining sterility. “Inseparable” in this context refers to interconnection such that the parts cannot readily be separated manually in a non-destructive manner.
[0069] Turning now to
[0070] Turning now to
[0071] In the particular example illustrated here, adapter 26 is provided with pins 512 and 514 which engage oppositely inclined slots 516 and 518, respectively, formed in an elongated guide element 18. Angular mobility of adapter 26 is facilitated by a flexible fluid connection tube 520 which bridges between internal fluid flow path 28 and the channel associated with septum needle 218. As a result of this structure, on resilient retraction of retractable guide element 18, corresponding to the transition from
[0072] In this exemplary implementation, tissue contact plane 22 is shown as perpendicular to the axis of retraction of guide element 18. The oblique angle between surface 12 and tissue contact plane 22 is here ensured by an inclination of the surface of the adapter 26 to which substrate 14 is applied, as illustrated in
[0073] In all other respects, the structure and operation of device 510 will be understood by reference to the other devices described above.
[0074] Turning now to
[0075] Sealed flow interconnection between internal flow channel 28 and septum needle 212 is preferably maintained. during motion of adapter 26 by a sliding seal 614 which slides along an extended shaft of septum needle 212. The seal may be made of PTFE, silicone or any other material that can maintain a sliding seal along a cannula
[0076] Turning finally to
[0077] It should be noted that all of the various retracting and tensioning features described above with reference to
[0078] The term “biological barrier” or “tissue” as used herein refers to any tissue surface into which fluid is to be introduced, including but not limited to, intradermal delivery into the skin, intra-ocular delivery into or through selected layers of the conjunctiva, sclera, and/or choroid or other ocular tissue, and into the surface of any other body membrane or organ, whether normally exposed or temporarily rendered accessible during a surgical procedure.
[0079] To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should he noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.
[0080] It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.