Control device for an inverter
11251735 · 2022-02-15
Assignee
Inventors
Cpc classification
H02P6/08
ELECTRICITY
H02P25/16
ELECTRICITY
H02P2209/01
ELECTRICITY
H02J7/0045
ELECTRICITY
B60L2220/54
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/11
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
Y02T10/92
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02P25/22
ELECTRICITY
H02M1/0095
ELECTRICITY
H02P23/22
ELECTRICITY
B60L53/22
PERFORMING OPERATIONS; TRANSPORTING
H02P29/032
ELECTRICITY
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/24
PERFORMING OPERATIONS; TRANSPORTING
H02J2207/20
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02P25/22
ELECTRICITY
H02P29/032
ELECTRICITY
H02J7/00
ELECTRICITY
H02P25/16
ELECTRICITY
B60L53/10
PERFORMING OPERATIONS; TRANSPORTING
B60L53/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A control device for an inverter has a first inverter terminal, a second inverter terminal and a plurality of bridge branches, which bridge branches each comprise a first semiconductor, a winding terminal and a second semiconductor switch. The winding terminals are connected to a winding arrangement. The control device is configured to output a control signal which enables a first bridge branch state and a second bridge branch state in the case of at least two of the bridge branches in a first operating state, wherein, in the first bridge branch state, the second semiconductor switch assigned to the bridge branch is switched on, and wherein, in the second bridge branch state, the second semiconductor switch assigned to the bridge branch is switched off. At least two of the bridge branches are occasionally simultaneously in the first bridge branch state, and a change of said at least two bridge branches into the second bridge branch state is subsequently carried out at different points in time.
Claims
1. An inverter device comprising: a first inverter terminal, a second inverter terminal, a plurality of bridge branches, which bridge branches each comprise a first semiconductor switch, a winding terminal and a second semiconductor switch, the first semiconductor switch provided between the first inverter terminal and the winding terminal, and the second semiconductor switch provided between the winding terminal and the second inverter terminal, the winding terminals of the plurality of bridge branches connected to a winding arrangement, and a control device configured to output a control signal which enables a first bridge branch state and a second bridge branch state, wherein the first bridge branch state is a state in which the second semiconductor switch assigned to the bridge branch is switched on, and wherein the second bridge branch state is a state in which the second semiconductor switch assigned to the bridge branch is switched off, and wherein in a first operating state of the inverter device, at least two of the plurality of bridge branches are simultaneously in the first bridge branch state, and in the first operating state of the inverter device, a change of said at least two bridge branches into the second bridge branch state is subsequently carried out at different points in time in order, upon the transition into the second bridge branch state, to enable a conversion of the energy in the winding arrangement into a current between the first inverter terminal and the winding terminal of the corresponding bridge branch, wherein the control device is further configured to output in the first operating state the control signal to periodically bring about a change back and forth between the first bridge branch state and the second bridge branch state with a same period duration, wherein a phase shift between the control signal for one of the plurality of bridge branches and the control signal for another one of the plurality of bridge branches is not equal to 120°, and wherein the control device is further configured to output in the first operating state the control signal to change the phase shift by lengthening or shortening a period of the control signal in the case of at least one bridge branch.
2. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to drive the at least two bridge branches with the phase shift.
3. The inverter device as claimed in claim 2, wherein the control device is further configured to output in the first operating state the control signal to change the phase shift between the individual bridge branches at predefined points in time.
4. The inverter device as claimed in claim 2, wherein the control device is further configured to output in the first operating state the control signal to bring about a change back and forth between the first bridge branch state and the second bridge branch state in each case periodically, wherein at least four bridge branches are driven with the phase shift which does not generate a rotating field that rotates exclusively in one direction.
5. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to periodically switch back and forth in the respective bridge branch at a frequency of at least 5 kHz.
6. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to periodically switch back and forth in the respective bridge branch at a frequency of at least 10 kHz.
7. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to periodically switch back and forth in the respective bridge branch at a frequency of at least 50 kHz.
8. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to periodically switch back and forth in the respective bridge branch at a frequency of at least 100 kHz.
9. The inverter device as claimed in claim 1, wherein the control device is further configured to output in the first operating state the control signal to periodically switch back and forth in the respective bridge branch at a frequency of at least 150 kHz.
10. The inverter device as claimed in claim 1, wherein the control device is further configured to drive the first semiconductor switches and the second semiconductor switches of the inverter in a second operating state such that a rotating field suitable for driving a permanent-magnetic rotor is generated via the winding arrangement.
11. The inverter device as claimed in claim 1, wherein the winding arrangement comprises a plurality of windings, the plurality of windings are connected to a common star point in a star connection, wherein each winding terminal is connected to the common star point via one of the windings of the winding arrangement.
12. The inverter device as claimed in claim 11, wherein a first charging terminal is electrically connected to the common star point, and wherein a second charging terminal is electrically connected to the second inverter terminal, in order to enable a connection to a voltage source via the first charging terminal and the second charging terminal.
13. The inverter device as claimed in claim 1, to which a rechargeable battery is assigned, which rechargeable battery is electrically connected to the first inverter terminal and the second inverter terminal.
14. The inverter device as claimed in claim 1, wherein the control device is configured to output the control signal to periodically bring about a change of the at least two of the plurality of bridge branches back and forth between the first bridge branch state and the second bridge branch state with a same period duration.
15. The inverter device as claimed in claim 1, wherein the control device is configured to output the control signal to periodically bring about a change of the at least two of the plurality of bridge branches back and forth between the first bridge branch state and the second bridge branch state such that at a first time each of the plurality of bridge branches are in the first bridge branch state and at a second time none of the plurality of bridge branches are in the first bridge branch state.
16. An inverter device comprising: a first inverter terminal, a second inverter terminal, a plurality of bridge branches, which bridge branches each comprise a first semiconductor switch, a winding terminal and a second semiconductor switch, the first semiconductor switch provided between the first inverter terminal and the winding terminal, and the second semiconductor switch provided between the winding terminal and the second inverter terminal, the winding terminals of the plurality of bridge branches connected to a winding arrangement, and a control device configured to output a control signal which enables a first bridge branch state and a second bridge branch state with at least two of the plurality of bridge branches in a first operating state, wherein, in the first bridge branch state, the second semiconductor switch assigned to the bridge branch is switched on, and wherein, in the second bridge branch state, the second semiconductor switch assigned to the bridge branch is switched off, and wherein when at least two of the plurality of bridge branches are simultaneously in the first bridge branch state, a change of said at least two bridge branches into the second bridge branch state is subsequently carried out in order, upon the transition into the second bridge branch state, to enable a conversion of the energy in the winding arrangement into a current between the first inverter terminal and the winding terminal of the corresponding bridge branch, wherein the control device is further configured to output in the first operating state the control signal to periodically bring about a change back and forth between the first bridge branch state and the second bridge branch state, wherein the control device is further configured to output in the first operating state the control signal, to carry out the change back and forth between the first bridge branch state and the second bridge branch state with the same period duration, wherein the control device is further configured to output in the first operating state the control signal to drive the at least two bridge branches with a phase shift, and wherein the control device is further configured to output in the first operating state the control signal to periodically change back and forth between the first bridge branch state and the second bridge branch state, wherein the at least three bridge branches are driven with a phase shift which generates a rotating field in a first predefined direction of rotation, and wherein, at a predefined point in time, the phase shift between at least three bridge branches is changed in such a way that a rotating field is generated in a direction of rotation opposite to the first predefined direction of rotation, wherein a phase shift between the control signal for one of the plurality of bridge branches and the control signal for another one of the plurality of bridge branches is not equal to 120°, and wherein the control device is further configured to output in the first operating state the control signal to change the phase shift by lengthening or shortening a period of the control signal in the case of at least one bridge branch.
Description
BRIEF DESCRIPTION OF THE INVENTION
(1) Further details and advantageous developments of the invention are evident from the exemplary embodiments which are described below and are illustrated in the drawings, which exemplary embodiments should in no way be understood as a restriction of the invention, and also from the dependent claims. In the figures:
(2)
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(4)
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(8)
(9)
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DETAILED DESCRIPTION OF THE INVENTION
(12)
(13) The semiconductor switches used can be insulated gate bipolar transistors (IGBT), for example, which are favorable, but can be driven only at comparatively low switching frequencies. Moreover, they allow the current to flow only in one direction. It is advantageous to use field effect transistors (FET), in particular silicon carbide field effect transistors (SiC-FET), which enable very high frequencies.
(14) In the exemplary embodiment, freewheeling diodes 46, 47, 48, 56, 57, 58 are connected in parallel with the first semiconductor switches 41, 42, 43 and with the second semiconductor switches 51, 52, 53, and said diodes enable a current flow counter to the normal current flow direction of the assigned semiconductor switch and protect the latter against an overvoltage.
(15) The winding terminals 81, 82, 83 are connected to the winding arrangement 80 and can also be referred to as phase terminals.
(16) The winding arrangement 80 has a plurality of windings 84, 86, 88, and in the illustration; a resistor 85, 87, 89 is assigned to each winding 84, 86, 88, said resistor symbolizing the electrical resistance of the winding wire. The winding terminal 81 is connected to a star point 90 via the winding 84 and the resistor 85. The winding terminal 82 is connected to the star point 90 via the winding 86 and the resistor 87. The winding terminal 83 is connected to the star point 90 via the winding 88 and the resistor 89. The winding arrangement 80 is thus interconnected in a star connection.
(17) The battery 12 is a rechargeable battery, and it is connected to the first inverter terminal 31 and the second inverter terminal 32. A first charging terminal 91 is electrically connected to the star point 90 and a second charging terminal 92 is electrically connected to the second inverter terminal 32.
(18) In the exemplary embodiment, by way of example, a charging socket 105 having two terminals is provided, and each of the two terminals of the charging socket 105 is preferably assigned a fuse 101 or 103, respectively, and a charging contactor 102 or 104, respectively, in order to enable a controlled disconnection of the charging socket 105 from the battery 12. The charging socket 105 is usually fitted on the vehicle.
(19) A voltage source 100 is provided, e.g. a charging column for an electric vehicle or a DC charger connected to a domestic electrical terminal. The voltage source 100 can also be embodied as a current source, and, in the case of present-day DC charging columns, a voltage limit and/or a current limit is usually predefined by the vehicle, and if appropriate regularly updated.
(20) Functioning
(21) For a drive of the rotor 93, the control device 20 can electronically commutate the inverter 30 in a known manner and thereby generate a magnetic rotating field that drives the rotor 93. This can be referred to as a second operating state Z2.
(22) The rotor 93 can be a permanent-magnetic rotor for synchronous machine, but it can also be the rotor of an asynchronous machine, for example a rotor having a short-circuited cage for a squirrel-cage rotor. A rotor with winding is also possible, for example for a separately excited asynchronous or synchronous machine.
(23) The rechargeable battery 12 can be charged directly via the first inverter terminal 31 and the second inverter terminal 32 if the voltage of the voltage source 100 is at least of the same magnitude as the rated voltage of the rechargeable battery 12. It has been found, however, that rechargeable batteries 12 having a high rated voltage of e.g. 800 V or 600 V are advantageous since lower currents are required for the same power and the power loss decreases as a result. Moreover, if necessary, a very high power can be used. Further advantages, modes of behavior and boundary conditions are described in C. Jung (2017), Power Up with 800-V Systems: The benefits of upgrading voltage power for battery-electric passenger vehicles, IEEE Electrification Magazine, 5(1):53-58, doi: 10.1109/MELE.2016.2644560.
(24) However, if the voltage source 100, which is preferably a DC voltage source, supplies a voltage that is lower than the rated voltage of such a battery 12, the battery 12 cannot be charged directly. It is possible to increase the voltage of the voltage source 100 by means of a step-up converter. Such step-up converters are also referred to as boost converters.
(25) The inverter 30 and the winding arrangement 80 can be used as a boost converter via the charging terminals 91, 92, wherein the voltage source 100 is connected thereto for charging purposes. This is explained below with reference to
(26)
(27) By means of the voltage U21 at the line 21, the control device 20 switches the semiconductor switch 51 alternately on (first bridge branch state BA1) and off (second bridge branch state BA2). In the present case, the semiconductor switch 51 is in the on state if the signal U21 is HIGH, but there are also semiconductor switches which are in the on state for LOW.
(28) If the semiconductor switch 51 is switched on (first bridge branch state BA1), e.g. between t1 and t2 or between t3 and t4, a current flows from the voltage source 100 via the star point 90, the resistor 85, the winding 84, the winding terminal 81 and the semiconductor switch 51 via the second charging terminal 92 back to the voltage source 100. As a result, the current I84 in the winding 84 rises, and said current also flows through the semiconductor switch 51. This state of the bridge branch 61 is referred to as a first bridge branch state BA1. The first semiconductor switch 41, 42, 43 assigned to the respective bridge branch is preferably driven in the off state in the first bridge branch state BA1.
(29) At the points in time t2, t4 and t6, the semiconductor switch 51 is switched off by means of the signal U21. Therefore, current I51 no longer flows via the semiconductor switch 51. The winding 84 endeavors to maintain the current I84 through the inductance of the winding 84, and a current therefore flows from the second inverter terminal 32 via the voltage source 100, via the resistor 85 of the winding, via the inductance of the winding 84 and via the diode 46 to the first inverter terminal 31 and thereby increases the voltage U between the first inverter terminal 31 and the second inverter terminal 32. The voltage thus rises above the voltage of the voltage source 100 and can be used for charging the rechargeable battery 12. The state of the bridge branch 61 is referred to as a second bridge branch state BA2. In the exemplary embodiment, the first semiconductor switch 41 remains in the off state in the first bridge branch state BA1 and in the second bridge branch state BA2, and the current flows via the freewheeling diode 46 in the second bridge branch state BA2. However, it is likewise possible, in the second bridge branch state BA2, to switch on the semiconductor switch 41 given a suitable choice of the associated component (for example FET), such that the current can flow directly via the first semiconductor switch 41. In this case, only a very low current will flow via the freewheeling diode. At very low charging powers, it is also possible, if appropriate, to dispense with the freewheeling diodes.
(30) On the basis of the current diagram with the signal I84, it is thus possible to read off directly whether the control circuit 20 operates the respective bridge branch in the first bridge branch state BA1 or in the second bridge branch state BA2.
(31) The basic principle has been described on the basis of the bridge branch 61. However, it is equally possible to carry out in parallel or successively an increase in the voltage U between the first inverter terminal 31 and the second inverter terminal 32 via the other bridge branches 62 and 63. The currents flowing via the diodes 46, 47, 48 add up and, as a result, the battery 12 can be charged more rapidly by the use of a plurality of bridge branches 61, 62, 63. For this purpose, the control device 20 outputs a control signal (U21, U22, U23, U24, U25, U26) to the inverter 30 via the lines 21, 22, 23, 24, 25, 26.
(32)
(33) In the exemplary embodiment, the phase shift between the adjacent signals I84 and I86 is approximately 40°, and the phase shift bet ween the adjacent signals I86 and I88 is likewise approximately 40°. Addition of the currents results in a ripple at the first inverter terminal 31, but said ripple is lower than in the case of driving without a phase shift, that is to say when a change is made into the second bridge branch state BA2 simultaneously in all the bridge branches 61, 62, 63.
(34) The use of the phase shift gives rise to a rotating field via the three-phase winding arrangement 80, and depending on the application it is undesirable for the rotor 93 to be set in motion or to generate a high torque. This can lead for example to wear in the region of a transmission. In the present exemplary embodiment, the phase shift between the adjacent signals is not equal to 120°, and a rotating field which rotates uniformly and which leads to a drive of the permanent-magnetic rotor 93 therefore does not arise.
(35) In the exemplary embodiment, there are sometimes two bridge branches in the first bridge branch state BA1, sometimes three bridge branches, sometimes one bridge branch and sometimes no bridge branch. The transition into the second bridge branch state BA2 thus takes place at different points in time.
(36) It has proved to be advantageous to drive the semiconductor switches 51, 52, 53 with a control signal via the lines 21, 23, 25, which drive signal is in each case at a frequency of at least 5 kHz, more preferably at least 10 kHz, more preferably at least 50 kHz, more preferably at least 100 kHz, and particularly preferably at least 150 kHz. For the higher frequencies it is advantageous for at least one semiconductor switch to be embodied as a silicon carbide semiconductor switch or as a gallium nitride semiconductor switch. As a result of the high frequencies, firstly, a lower ripple of the currents flowing to the inverter terminals 31, 32 can be achieved and, secondly, the permanent-magnetic rotor 93 may not be able to follow such high frequencies, and so an undesired rotation of the rotor 93 does not occur. Depending on the type of semiconductor, however, high thermal losses occur at high frequencies, which thermal losses may need to be limited by lowering the frequency.
(37) In
(38)
(39) In the control device 20, the change between the first bridge branch state BA1 and the second bridge branch state BA2 in the respective bridge branch is preferably effected with the aid of timers that are used for determining the respective times. Timer interrupts can also be used. In this regard, for each bridge branch in the event of a change of the bridge branch state it is possible to stipulate when the next change is intended to take place. The values can be stored in a table, for example.
(40)
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(43) The changes in the phase difference shown in
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(46) While a rotating field always arises in the case of a three-phase winding arrangement 80 in the event of driving of the inverter 30 with an identical period duration and with phase differences, in the case of a winding arrangement 80 having at least four windings and assigned bridge branches the order of the phase shifts can be chosen in such a way that a rotating field that proceeds continuously in a predefined direction of rotation is not generated. This can be achieved by choosing the phase shifts in such a way that the successive maxima of the currents produce a rotation of the rotating field in different directions.
(47)
(48) The semiconductor switches designated as semiconductor switches 41, 42, 43, 51, 52, 53 in
(49) The first bridge branch state BA1 is set at the bridge branch 61, for example, by virtue of the second semiconductor switch 141 being switched on. As a result, a current flows from the voltage source 100 via the charging socket 105, via the second inverter terminal 32, via the second semiconductor switch 141, via the winding terminal 81, via the winding 84, via the resistor 85 and via the star point 90 back to the voltage source 100. As a result, the current in the winding 84 rises, but in the opposite direction to
(50) Afterward, the second bridge branch state BA2 is set by virtue of the control device 20 switching off the second semiconductor switch 141 and optionally switching on the first semiconductor switch 151. Therefore, current no longer flows via the second semiconductor switch 141. The winding 84 endeavors to maintain the current through the winding 84, and a current therefore flows from the first inverter terminal 31 via the freewheeling diode 156 or—with the first semiconductor switch 151 switched on—via the first semiconductor switch 151, via the winding terminal 81, via the winding 84, via the resistor 85, via the star point 90 and via the voltage source 100 to the second inverter terminal 32 and thereby increases the voltage U between the second inverter terminal 32 and the first inverter terminal 31. The voltage thus rises above the voltage of the voltage source 100 and can be used for charging the rechargeable battery 12.
(51) The control device 20 can easily be modified for the circuit from
(52) For the rest, the embodiment and the functioning correspond to those in the previous figures.
(53) Diverse alterations and modifications are naturally possible within the scope of the present invention.
(54) By way of example it is possible to use only portion of the bridge branches for increasing the voltage.
(55) A link capacitor can be provided between the first inverter terminal and the second inverter terminal, although said link capacitor leads to additional structural space and weight.