TRENCH-BASED DIODE AND METHOD FOR MANUFACTURING SUCH A DIODE
20170271444 ยท 2017-09-21
Inventors
Cpc classification
H01L29/0688
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/16
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
A semiconductor system including a planar anode contact, a planar cathode contact, and a volume of n-conductive semiconductor material, which has an anode-side end and a cathode-side end and extends between the anode contact and the cathode contact. A p-conductive area extends from the anode-side end of the volume toward the cathode-side end of the volume without reaching the cathode-side end. The p-conductive area has two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a sub-volume of the volume filled with n-conductive semiconductor material. The sub-volume is open toward the cathode contact, and is delimited by cathode-side ends of the sub-areas. A distance of the two sub-areas defining the opening is smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode side ends of the sub-areas.
Claims
1. A semiconductor system, comprising: a planar anode contact; a planar cathode contact; a first volume of n-conductive semiconductor material which has an anode-side end and a cathode-side end and extends between the planar anode contact and the planar cathode contact, a direction pointing from the anode contact to the cathode contact defining a depth direction; and at least one p-conductive area which extends from the anode-side end of the first volume in the depth direction toward the cathode-side end of the first volume without reaching the cathode-side end of the first volume, the p-conductive area having two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a first sub-volume of the first volume filled with n-conductive semiconductor material, the first sub-volume filled with the n-conductive semiconductor material being open toward the cathode contact, the opening being delimited by cathode-side ends of the sub-areas, and a distance of the two sub-areas defining the opening being smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode-side ends of the sub-areas.
2. The semiconductor system as recited in claim 1, further comprising: planar, p-doped areas, one of which connects a second sub-area of a first p-doped area having two sub-areas to a first sub-area of a second p-doped sub-area having two sub-areas adjacent to it.
3. The semiconductor system as recited in claim 1, wherein a highly p-doped area is located on the cathode-side end of the p-doped areas, a lateral width of which is greater in a lateral direction perpendicular to the depth direction and pointing to an adjacent p-doped area than a width of a p-doped area lying in this direction, which is made up of two adjacent sub-areas, which delimit the same trench, so that the highly p-doped area protrudes in the lateral direction over the two adjacent sub-areas, which delimit a trench.
4. The semiconductor system as recited in claim 1, wherein the first sub-volume is filled with the same n-conductive semiconductor material as the rest of the first volume.
5. The semiconductor system as recited in claim 1, wherein the first sub-volume is filled with n-conductive polycrystalline semiconductor material.
6. The semiconductor system as recited in claim 1, wherein the semiconductor material is silicon.
7. The semiconductor system as recited in claim 1, wherein the anode contact forms a Schottky contact with the anode-side end of the n-conductive semiconductor material.
8. The semiconductor system as recited in claim 7, wherein the metal of the Schottky contact is made of nickel or nickel silicide.
9. The semiconductor system as recited in claim 1, wherein all p-doped areas which are adjacent to one another have a minimum distance from one another on their cathode-side ends.
10. A semiconductor system, comprising: a planar anode contact; a planar cathode contact; a first volume of p-conductive semiconductor material which has an anode-side end and a cathode-side end and extends between the planar anode contact and the planar cathode contact, a direction pointing from the anode contact to the cathode contact defining a depth direction; and at least one n-conductive area which extends from the anode-side end of the first volume in the depth direction toward the cathode-side end of the first volume without reaching the cathode-side end of the first volume, the n-conductive area having two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a first sub-volume of the first volume filled with p-conductive semiconductor material, the first sub-volume filled with the p-conductive semiconductor material being open toward the cathode contact, the opening being delimited by cathode-side ends of the sub-areas, and a distance of the two sub-areas defining the opening being smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode-side ends of the sub-areas.
11. A method for manufacturing a semiconductor system, the semiconductor system including a planar anode contact, a planar cathode contact, a first volume of n-conductive semiconductor material which has an anode-side end and a cathode-side end and extends between the planar anode contact and the planar cathode contact, a direction pointing from the anode contact to the cathode contact defining a depth direction, and at least one p-conductive area which extends from the anode-side end of the first volume in the depth direction toward the cathode-side end of the first volume without reaching the cathode-side end of the first volume, the p-conductive area having two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a first sub-volume of the first volume filled with n-conductive semiconductor material, the first sub-volume filled with the n-conductive semiconductor material being open toward the cathode contact, the opening being delimited by cathode-side ends of the sub-areas, and a distance of the two sub-areas defining the opening being smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode-side ends of the sub-areas, the method comprising: forming trenches in the first volume of n-conductive semiconductor material; and filling the trenches with n-doped silicon.
12. A method for manufacturing a semiconductor system, the semiconductor system including a planar anode contact, a planar cathode contact, a first volume of n-conductive semiconductor material which has an anode-side end and a cathode-side end and extends between the planar anode contact and the planar cathode contact, a direction pointing from the anode contact to the cathode contact defining a depth direction, and at least one p-conductive area which extends from the anode-side end of the first volume in the depth direction toward the cathode-side end of the first volume without reaching the cathode-side end of the first volume, the p-conductive area having two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a first sub-volume of the first volume filled with n-conductive semiconductor material, the first sub-volume filled with the n-conductive semiconductor material being open toward the cathode contact, the opening being delimited by cathode-side ends of the sub-areas, and a distance of the two sub-areas defining the opening being smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode-side ends of the sub-areas, the method comprising: forming trenches in the first volume of n-conductive semiconductor material; and filling the trenches with metal.
13. A method for manufacturing a semiconductor system, the semiconductor system including a planar anode contact, a planar cathode contact, a first volume of n-conductive semiconductor material which has an anode-side end and a cathode-side end and extends between the planar anode contact and the planar cathode contact, a direction pointing from the anode contact to the cathode contact defining a depth direction, and at least one p-conductive area which extends from the anode-side end of the first volume in the depth direction toward the cathode-side end of the first volume without reaching the cathode-side end of the first volume, the p-conductive area having two sub-areas which are separated from one another in a cross section lying transversely with respect to the anode contact and the cathode contact, which delimit a first sub-volume of the first volume filled with n-conductive semiconductor material, the first sub-volume filled with the n-conductive semiconductor material being open toward the cathode contact, the opening being delimited by cathode-side ends of the sub-areas, and a distance of the two sub-areas defining the opening being smaller than a distance between the two sub-areas prevailing outside of the opening and lying between anode-side ends of the sub-areas, the method comprising: forming trenches in the first volume of n-conductive semiconductor material; and filling the trenches with p-doped silicon.
14. The semiconductor system as recited in claim 1, wherein the semiconductor material is silicon carbide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0019] In detail,
[0020] p-conductive area 20 has at least two sub-areas 20.1, 20.2, which are separated from one another, in a cross section lying transversely with respect to anode contact 12 and cathode contact 14, which delimit a first sub-volume 16.3 of first volume 16 filled with the n-conductive semiconductor material, first sub-volume 16. 3 filled by the semiconductor material being open toward cathode contact 14. The cross section lies in the drawing plane in
[0021] The anode side preferably forms a chip surface of semiconductor system 10. A second sub-volume of volume 16 of n-conductive material is a highly n+-doped silicon substrate layer 16.5. The plus sign represents a high dopant concentration. A less highly n-doped silicon layer (epi layer) 16.6 having a doping concentration Nepi and a thickness Depi is located on this layer 16.5, into which a plurality of strip-shaped or island-shaped, p-doped and thus p-conductive areas 20 of a depth Dt are introduced. Two each of the areas which face one another by facing ends 20.3, 20.4 extend in depth direction 18 largely at a distance Wt from one another.
[0022] Four p-doped areas 20.1, 20.2 are plotted in
[0023] Thin p-doped areas 20 have a doping concentration NA and a thickness Wp. In the case of island-shaped areas, the thickness is a diameter of a columnar area 20. In the case of strip-shaped areas, the thickness is a wall thickness of sub-areas 20.1, 20.2. Such walls extend, for example, in a straight line perpendicular to the drawing plane of
[0024] Located diametrically opposed to openings 16.4 having width 22 are located highly n+-doped sub-volumes 16.7 of first volume 16 of n-conductive material between anode-side ends 20.5, 20.6 of p-conductive sub-areas 20.1, 20.2 on anode-side end 16.1 of first volume 16 of n-conductive material. One such sub-volume 16.7 each lies between two sub-areas 20.1, 20.2 of a p-conductive area 20.
[0025] Likewise, on anode-side end 16.1 of first volume 16 of n-conductive material, flat p-doped areas 26 adjoin highly n+-doped sub-volumes 16.7, of which one each lies between two highly n+-doped sub-volumes 16.7 and connects a second sub-area 20.2 of a first p-doped area 20 having two sub-areas 20.1, 20.2 to a first sub-area 20.1 of a second p-doped sub-area 20 which is adjacent to it and has two sub-areas 20.1, 20.2.
[0026] Flat, p-doped areas 26 preferably have a dopant concentration NA2. In this case, concentration NA2 is higher than concentration NA of p-doped areas 20. Planar anode contact 12, which is preferably implemented as a metal layer or metal layer stack, lies on the side of sub-volumes 16.7 and areas 26 facing away from the remaining semiconductor material of semiconductor system 10. Each of n-doped sub-volumes 16.7 as well as each of p-doped areas 26 forms an ohmic contact in each case together with anode contact 12. Cathode contact 14 situated on the chip rear side also forms an ohmic contact with highly n+-doped silicon substrate 16.5.
[0027] The illustrated semiconductor system has the following characteristics: If a positive voltage is applied to anode contact 12 (forward direction), current flows from anode contact 12 via highly n+-doped sub-volumes 16.7, sub-volumes 16.3, sub-volume 16.6 and high-resistance substrate 16.5 to cathode contact 14. The currents flow in particular through openings 16.4. Since only ohmic voltage drops occur, the voltage drop may in principle be arbitrarily small, in contrast to a diode. In the case of a positive voltage on the cathode (cutoff direction), on the other hand, a space charge region is formed between p-doped areas 20 and 26 on the one side and n-doped sub-volumes 16.3 and 16.6 adjacent to them. If the dimensions and dopings of the layers are suitably selected, the space charge regions, which emerge from individual p-doped areas 20.1, 20.2, and in particular from their cathode-side ends 20.3, 20.4, extend so far into the n-doped volume that a coherent space charge region is formed. This is the case, in particular, in openings 16. 4, where cathode-side ends 20.3 and 20.4 have a small distance from one another.
[0028] Since in this case there is a continuous space charge region between cathode 14 and anode 12, no current flows, apart from a small cutoff current. Semiconductor system 10 blocks. In the case of a cutoff event, the locations of the highest field strength are located on the boundary surfaces of the PN junctions formed by the p-doped areas and the n-doped sub-volumes, namely in the area of openings 16.4 which are arranged on the bottom of p-doped areas 20, i.e., on cathode-side ends 20.3, 20.4 of sub-areas 20.1, 20.2 of p-doped areas 20. If the cutoff voltage is increased, the field strength is also increased until at these locations a current flow due to charge carrier generation occurs in the avalanche breakdown and a further voltage increase is limited (breakdown voltage).
[0029] Consequently, the semiconductor system advantageously has a voltage-limiting clamping function. The voltage applied to the component in the cutoff case is limited to the value of the breakdown voltage. The value of the breakdown voltage may be influenced by a change in the geometry of the semiconductor system during its design. The breakdown voltage depends in particular on the dimensions of the structures in the direction parallel to the chip surface, which is perpendicular to depth direction 18 and is located in the drawing plane in
[0030] Wall thickness Wp of p-doped areas 20 and the width of opening 16.4 are preferably only 100-400 nanometers. It is also preferred that depth Dt of p-doped areas 20 in depth direction 18 is greater than 1 micrometer and in particular is preferably between 2 micrometers and 4 micrometers.
[0031] Fine and deep sub-areas 20.1, 20.2 of p-doped structures 20 of
[0032]
[0033]
[0034] Highly n-doped sub-volumes 16.7 and highly p-doped sub-areas 26 are produced by photoprocess steps 116a and 116b and implantations taking place in steps 118a and 118b. Subsequently, a diffusion step 120 takes place so that p-doped sub-areas 20.1, 20.2 spread to approximately a diffusion-induced penetration depth Wp into n-epitaxial area 16 and leave opening 16.4 open on the bottom. In the diffusion step which takes place by heat treatment, n-conductive sub-volumes 16.7 and p-conductive sub-areas 26 are electrically activated parallel to the diffusion. This is followed by a metallization of the front side for producing anode contact 12 in a metallization step 122 and a metallization of the rear side for producing cathode contact 14 in step 124. If necessary, before the metallizations, a process step 123 is carried out for wafer thinning by back grinding.
[0035] Of course, modifications of such a manufacturing method may also be used. For example, p-conductive areas 20 and, in some cases, p-conductive areas 26 may also be produced by gas phase deposition. p-conductive areas 26 may also be produced before the trenches are etched.
[0036]
[0037] In contrast to the subject matter of
[0038] The entire chip front side as well as the trench sides and bottoms are completely covered by a planar, layer-like anode contact 12, so that anode contact 12 connects n-conductive sub-volumes 16.7 and p-conductive areas 20.1, 20.2 and 28 and forms an ohmic contact with at least n-doped sub-volumes 16.7 and p-doped area 28.
[0039] In one alternative embodiment, the metal of the anode contact completely fills trenches 17. A cathode contact 14 is again located on the rear side of the semiconductor system.
[0040] The mode of operation and the properties of the system according to
[0041] However, the exemplary embodiment according to
[0042]
[0043]
[0044] In the further system according to the present invention shown in
[0045] Since the forward voltage of a Schottky diode may be designed to be lower than that of a PN diode, the Schottky diode may take over part of the current flow at high currents and thus reduce the otherwise approximately linear rise of the voltage drop.
[0046] Finally,