LOW PROFILE VEHICLE ARTICLE CARRIER HAVING SWING IN PLACE CROSS BARS
20170320445 · 2017-11-09
Inventors
Cpc classification
B60R9/045
PERFORMING OPERATIONS; TRANSPORTING
B60R9/05
PERFORMING OPERATIONS; TRANSPORTING
B60R9/058
PERFORMING OPERATIONS; TRANSPORTING
B60R9/052
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a low profile, highly aerodynamic swing-in-place style vehicle article carrier system for use on a wide variety of passenger cars and trucks. The system makes use of a pair of side rails that are used to support a pair of cross bars in stowed positions thereon where the cross bars are secured parallel to the side rails, or in operative positions where the cross bars are secured perpendicularly between the side rails. The side rails each incorporate a rotating end support subsystem which automatically elevates one end of its associated cross bar when the cross bar is moved pivotally into its operative position. This enables the cross bars to form a very low profile when in their stowed positions, but to be automatically raised a predetermined distance when moved into their operative positions, to thus provide additional clearance between the cross bars and an outer body surface of the vehicle.
Claims
1. A vehicle article carrier system for supporting articles elevationally above an outer body surface of a vehicle, the system including: a first side rail having a first mounting recess at a first end thereof, and a first forward latching recess and a first rear latching recess at a second end thereof a second side rail having a second mounting recess at a second end, and a second forward latching recess and a second rear latching recess at a first end thereof; a first cross bar having a first rotating end support subsystem at a first end thereof and being operably coupled to the first mounting recess to enable simultaneous pivotal and elevational movement of the first end of the first cross bar; a second cross bar having a second rotating end support subsystem at a first end thereof and being operably secured to the second mounting recess of the second side rail to enable simultaneous pivotal and elevational movement of the first end of the second cross bar; a first latching end support subsystem for latching the first cross bar in stowed and operative positions using selected ones of the first and second forward latching recesses; a second latching end support subsystem for latching the second cross bar in stowed and operative positions using selected ones of the first and second rear latching recesses; a first user engageable actuating component for enabling unlatching of the first latching end support subsystem, to thus enable the first cross bar to be moved from an operative position to a stowed position, or from the stowed position to the operative position; a second user engageable actuating component for enabling unlatching of the second latching end support subsystem, to thus enable the second cross bar to be moved from the operative position to the stowed position, or from the stowed position to the operative position; and wherein both of the first cross bar and the second cross bar reside at a first elevation when in their stowed positions, over the first and second side rails, respectively, forming low profile configurations, and are both moved elevationally to a second elevation above the first elevation when rotated into their operative positions extending perpendicularly between the first and second side rails.
2. The system of claim 1, wherein the first rotating end support subsystem enables pivoting motion of the first cross bar about two orthogonal axes.
3. The system of claim 1, wherein the second rotating end support subsystem enables pivoting motion of the second cross bar about two orthogonal axes.
4. The system of claim 1, wherein: the first latching end support subsystem is arranged at a second end of the first cross bar and adapted to be coupled to the first forward latching recess of the first side rail when in the stowed position, or the second forward latching recess of the second side rail when in the operative position; and a second latching end support subsystem arranged at a second end of the second cross bar and adapted to be coupled to the first rear latching recess of the first side rail when in the operative position, or the second rear latching recess of the second side rail when in the stowed position.
5. The system of claim 4, further comprising a cable operatively coupled between the first actuating member and the first latching end support subsystem for enabling the first actuating member to control a locking an unlocking action of the first latching end support subsystem.
6. The system of claim 4, further comprising a second cable operatively coupled between the second actuating member and the second latching end support subsystem for enabling the second actuating member to control a locking and unlocking action of the second latching end support subsystem.
7. The system of claim 4, wherein each of the first and second rotating end support subsystems includes: an upper mounting body; a lower mounting member having a plurality of radially extending arms; and wherein the first mounting recess includes a plurality of helical grooves that receive the plurality of radially extending arms, and which help to cause elevational camming movement of the first end of its respective said first or second cross bar when the respective first or second cross bar is moved pivotally from the stowed position to the operative position.
8. The system of claim 4, further comprising a cable extending coaxially with the first cross bar and coupled at one end to the actuating component, and at an opposite end to the first latching end support subsystem, to enable the first latching end support subsystem at the second end of the first cross bar to be controlled by the actuating component at the first end of the first cross bar.
9. The system of claim 1, wherein the first actuating component is located at the first latching end support subsystem, and the second actuating component is located at the second latching end support subsystem.
10. A vehicle article carrier system for supporting articles elevationally above an outer body surface of a vehicle, the system including: a first side rail having a first mounting recess at a first end thereof, and a first forward latching recess and a first rear latching recess at a second end thereof a second side rail having a second mounting recess at a second end, and a second forward latching recess and a second rear latching recess at a first end thereof; a first cross bar having a first rotating end support subsystem at a first end thereof and being operably coupled to the first mounting recess to enable simultaneous pivotal and elevational movement of the first end of the first cross bar; a second cross bar having a second rotating end support subsystem at a first end thereof and being operably secured to the second mounting recess of the second side rail to enable simultaneous pivotal and elevational movement of the first end of the second cross bar; a first latching end support subsystem arranged at a second end of the first cross bar and adapted to be coupled to the first forward latching recess of the first side rail or the second forward latching recess of the second side rail; a second latching end support subsystem arranged at a second end of the second cross bar and adapted to be coupled to the first rear latching recess of the first side rail or the second rear latching recess of the second side rail; a first actuating component operably associated with the first rotating end support subsystem and operably coupled with the first latching end support subsystem, for securing the first cross bar in both an operative position and a stowed position; a second actuating component operably associated with the second rotating end support subsystem of the second cross bar, and operably coupled with the second latching end support subsystem, for securing the second cross bar in both an operative position and a stowed position; wherein the first cross bar resides at a first elevation when in the stowed position, over the first side rail, forming a low profile configuration, and is moved elevationally to a second elevation above the first elevation when rotated into the operative position such that the first cross bar extends perpendicularly between the first and second side rails; and wherein the second cross bar resides at the first elevation when in the stowed position, over the second side rail, forming a low profile configuration, and is moved elevationally into the second elevation when the second cross bar is rotated into the operative position extending perpendicularly between the first and second side rails.
11. The system of claim 10, wherein the first rotating end support subsystem provides for pivoting movement of the first cross bar about two axes orthogonal to one another.
12. The system of claim 10, wherein the first and second end rotating end support subsystems are identically constructed.
13. The system of claim 10, wherein the first rotating end support subsystem includes: an upper mounting body; a lower mounting member having a plurality of radially extending arms; and wherein the first mounting recess includes a plurality of helical grooves that receive the plurality of radially extending arms, and which help to cause elevational camming movement of the first end of the first cross bar when the first cross bar is moved pivotally from the stowed position to the operative position.
14. The system of claim 10, further comprising a cable extending coaxially with the first cross bar and coupled at one end to the actuating component, and at an opposite end to the first latching end support subsystem, to enable the first latching end support subsystem at the second end of the first cross bar to be controlled by the actuating component at the first end of the first cross bar.
15. The system of claim 10, wherein the first and second latching end support subsystems are identical in construction.
16. The system of claim 14, wherein the first latching end support subsystem includes a pair of pivotally mounted latching arms, a rotationally supported camming element having a camming surface, a pin coupled to both of the latching arms and positioned to ride on the camming surface, and a biasing element operatively coupled to one of the latching arms; wherein movement of the actuating component into an unlocked position causes rotational movement of the camming element in a first rotational direction along the camming surface, which causes the pin to move elevationally in a first direction to pivot the latching arms toward one another, to place the first latching end support subsystem in an unlocked condition allowing removal from one or the other of the first forward latching recesses; and wherein movement of the actuating member into a locked positions causes rotational movement of the camming element in a second rotational direction along the camming surface, which causes the pin to move elevationally in a second rotational direction opposite to the first rotational direction to pivot the latching arms away from one another, to place the first latching end support subsystem in a locked condition relative to one or the other of the first forward latching recesses.
17. The system of claim 16, further comprising a torsion spring operably associated with the camming element for providing a biasing force that tends to urge the latching arms away from one another.
18. A vehicle article carrier system for supporting articles elevationally above an outer body surface of a vehicle, the system including: a first side rail having a first mounting recess at a first end thereof, and a first forward latching recess and a first rear latching recess at a second end thereof; a second side rail having a second mounting recess at a second end, and a second forward latching recess and a second rear latching recess at a first end thereof; a first cross bar having a first rotating end support subsystem at a first end thereof and being operably coupled to the first mounting recess to enable simultaneous pivotal and elevational movement of the first end of the first cross bar; a second cross bar having a second rotating end support subsystem at a first end thereof and being operably secured to the second mounting recess of the second side rail to enable simultaneous pivotal and elevational movement of the first end of the second cross bar; a first latching end support subsystem operably associated with a second end of the first cross bar, and securable at either the forward latching recess of the first side rail or the forward latching recess of the second side rail; a second latching end support subsystem operably associated with a second end of the second cross bar, and securable at either the rear latching recess of the first side rail or the rear latching recess of the second side rail; and wherein each of the first and second rotating end support subsystems include: an actuating element for placing one of the first or second rotating end support subsystems in an unlocked condition; an upper mounting body; and a lower mounting member having a plurality of arms that cooperate with the upper mounting body to cause a change in an elevation of its associated said first or second cross bar as said associated first or second cross bar is pivoted in a generally horizontal plane between the stowed and operative positions.
19. The system of claim 18, wherein both of the first cross bar and the second cross bar reside at a first elevation when in their stowed positions, over the first and second side rails, respectively, forming low profile configurations relative to their respective said side rails, and wherein both are moved elevationally to a second elevation above the first elevation when rotated into their operative positions extending perpendicularly between the first and second side rails.
20. The system of claim 18, a first latching end support subsystem arranged at a second end of the first cross bar and adapted to be coupled to the first forward latching recess of the first side rail or the first forward latching recess of the second side rail; and a second latching end support subsystem arranged at a second end of the second cross bar and adapted to be coupled to the second rear latching recess of the first side rail or the second rear latching recess of the second side rail.
21. The system of claim 18, further comprising a cable extending coaxially with the first cross bar and coupled at one end to the actuating component, and at an opposite end to the first latching end support subsystem, to enable the first latching end support subsystem at the second end of the first cross bar to be controlled by the actuating component at the first end of the first cross bar.
22. The system of claim 18, wherein the first latching end support subsystem includes a pair of pivotally mounted latching arms, a rotationally supported camming element having a camming surface, a pin coupled to both of the latching arms and positioned to ride on the camming surface, and a biasing element operatively coupled to one of the latching arms; wherein movement of the actuating component into an unlocked position causes rotational movement of the camming element in a first rotational direction along the camming surface, which causes the pin to move elevationally in a first direction to pivot the latching arms toward one another, to place the first latching end support subsystem in an unlocked condition allowing removal from one or the other of the first forward latching recesses; and wherein movement of the actuating component into a locked positions causes rotational movement of the camming element in a second rotational direction along the camming surface, which causes the pin to move elevationally in a second rotational direction opposite to the first rotational direction to pivot the latching arms away from one another, to place the first latching end support subsystem in a locked condition relative to one or the other of the first forward latching recesses.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION
[0038] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
[0039] Referring to
[0040] The system 10 includes a pair of elongated side rails 14a and 14b that are fixedly mounted to the an outer body surface 12a, in this case a roof, of the vehicle 12 by suitable fasteners well known in the industry. The side rails 14a and 14b each include a highly aerodynamic front portion 16, recessed portions 18 and a rear portion 20. The recessed portion 18 of each side rail 14a and 14b has a length sufficient to house an associated cross bar 22 or 23 therein when the cross bar is in a stowed configuration.
[0041] Referring to
[0042] In its operative position, the second end 22b of the cross bar 22 is secured at the forward latching recess 38 of side rail 14b. In its stowed position, the second end 22b of the cross bar 22 is secured at the forward latching recess 34 of side rail 14a, and rests substantially within the recess portions 18 of the side rail 14a. This allows the side rail 14a and the cross bar 22 to form a low profile, as well as a highly aerodynamically efficient and aesthetically pleasing profile. In its operative position, the second end 23b of cross bar 23 is coupled to the rear latching recess 36 of side rail 14a by its latching end support subsystem 28, and in its stowed position it is coupled to the rear latching recess 40 in side rail 14b.
[0043] Referring to
[0044] With reference to
[0045] With reference to
[0046] Referring further to
[0047]
[0048] With reference to
[0049] The lower mounting member 92 may be assembled into the mounting recess 30 from a lower end 104 of the mounting recess, as shown in
[0050] This rotating end support subsystem 26 is a significant feature of the system 10 because of the strong desire for the system 10 to form a low and aerodynamic profile when the cross bars 22 and 23 are in their stowed positions. The rotating end support subsystem 26 allows the cross bar 22 to assume a very low profile when in its stowed position, and further enables the first end 22a of the cross bar 22 to be elevationally moved upwardly during rotation of the cross bar into its operative position. The elevated position of the cross bar 22 when it is positioned in its operative position also provides an additional degree of clearance between the cross bar 22 and the outer body surface 12a of the vehicle 12, which can be useful when attaching clamps associated with bicycle racks, ski racks, luggage boxes, etc. to the cross bar 22.
[0051] Referring to
[0052] The torsion spring 116 is positioned over a boss 126 which has a threaded bore 128. The camming element 114 is positioned over boss 126 one tang 116a of the torsion spring 116 engages in a hole 115 in a back side of the camming element as shown in
[0053] Referring further to
[0054] With reference to
[0055] The latching arm 112 further includes an ear portion 112b with a portion of a pin 112c projecting therefrom. The pin 112c rests within a slot 113 (
[0056] Referring further to
[0057] Referring to
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[0059] To move cross bar 22 from its stowed to its operative position the user simply lifts up on the actuating lever 60. This retracts the latching arms 110 and 112 and releases the latching end support subsystem 28 at the second end 22b of the cross bar 22. The spring 148 in the latching recess 36 will then push the second end 22b of the cross bar 22 upwardly as the cover 144 is raised. This frees the second end 22b from the side rail 14a.
[0060] The user may then release the actuating lever 60 and use his/her other hand to help rotate the cross bar 22 into its operative position extending perpendicular to the side rail 14a. As the user rotates the cross bar 22 the rotating end support subsystem 26 at the first end 22a of the side rail 14a lifts the first end 22a upwardly. When the user has the second end 22b aligned over the latching recess 38 in the side rail 14b, the user lowers the second end so that the latching arms 110 and 112 enter the latching recess 38. The weight of the cross bar 22 assists in seating the second end 22b in the latching recess 38, thus requiring little or no additional effort on the part of the user. As the latching arms 110 and 112 enter the latching recess 38 they are compressed towards one another into the retracted position, before snapping outwardly as the jaws 138 and 140 clear the flanges 154 and 156. The above operations are reversed in order when the cross bar 22 needs to be moved from its operative position back into its stowed position. The operations of moving the cross bar 23 from the stowed position to the operative position, or vice versa, are identical to that described for cross bar 22. The operation of moving each cross bar 22 and 23 between its stowed and operative positions takes mere seconds and can be accomplished without requiring significant strength, and without the need for any external tools. Thus, even a single individual of limited strength and stature can easily manipulate the cross bars 22 and 23 between their stowed and operative positions.
[0061] It will be appreciated that while only the operation and construction of cross bar 22 has been described, the construction and operation of cross bar 23 is identical. Likewise, the construction of mounting recess 32 is identical to mounting recess 30, and the construction of forward latching recess 38 is identical to that of rear latching recess 36.
[0062] Referring to
[0063] The latching end support subsystem 28′ is similar to the subsystem 28 in that it relies on a biasing element, in this form a coil spring 118′ hooked onto a pin 110b′, which biases the latching arms 110′ and 112′ into normally outwardly extending orientations (i.e., a normally latched orientation). Pins 130′ and 132′ are seated in channels 130a′ and 132a′ in a main body 120′, and extend through bores 110a′ and 112a′ in the latching arms 110′ and 112′, respectively, to enable pivoting movement of the latching arms. The latching arms 110′ and 112′ are further coupled by a pin and a bore (not shown in
[0064] It will be appreciated that with the latching end support subsystem 28′, the actuating lever 20, cable 48, camming element 114, pin 136 and guide wheel 74 will not be needed. The control of the latching and unlatching of the cross bar 22 will be performed by the user solely at the second end 22b of the cross bar 22, and at the second end 23b of the cross bar 23. Thus, it will be appreciated that the latching end support subsystem 28′ allows for the elimination of a number of components that would otherwise be used with subsystem 28 and the cross bar 22 or 23, and thus a reduction in the overall cost for the system 10.
[0065] While various embodiments have been described, those skilled in the art will recognize modifications or variations which might be made without departing from the present disclosure. The examples illustrate the various embodiments and are not intended to limit the present disclosure. Therefore, the description and claims should be interpreted liberally with only such limitation as is necessary in view of the pertinent prior art.