COLLAPSIBLE PLANT SUPPORT
20170318760 · 2017-11-09
Inventors
Cpc classification
B29L2031/06
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14
PERFORMING OPERATIONS; TRANSPORTING
A01G13/0243
HUMAN NECESSITIES
A01G17/00
HUMAN NECESSITIES
A01G9/00
HUMAN NECESSITIES
A01G9/12
HUMAN NECESSITIES
International classification
Abstract
A novel collapsible plant support includes a collapsible coil adapted to rest on a flat surface. In a particular embodiment, the collapsible plant support includes a plurality of vertical support structures coupled to the collapsible coil so as to provide additional support. In another particular embodiment, a collapsible plant support includes plant receptacle receiving element that supports both a collapsible coil and also a plant receptacle. In a more particular embodiment, the plant receptacle receiving element includes fluid ducts for connecting multiple plant receptacle receiving elements into a fluid network. In another embodiment, the coil is disposed within a helical sleeve coupled to a flexible, cylindrical mesh.
Claims
1. A collapsible plant support structure comprising: a coil having an axis, a bottom end and a top end, said bottom end being configured to rest on a planar surface, said coil being collapsible along said axis and having sufficient rigidity to support a plant disposed within said coil; a flexible material coupled to said coil and defining a plurality of openings to facilitate the passage of parts of said plant therethrough, said flexible material configured in a generally cylindrical shape and being coupled to said coil at a plurality of locations to limit the expansion of said coil and the movement of said material with respect to said coil.
2. The collapsible plant support structure of claim 1, wherein said coil includes a substantially straight wire that is secured in a helical position at least in part by said flexible material.
3. The collapsible plant support structure of claim 2, further comprising a flexible sleeve, and wherein: at least a portion of said coil is disposed in said flexible sleeve; and said flexible material is fastened to said flexible sleeve.
4. The collapsible plant support structure of claim 3, wherein said flexible material is in a mesh configuration.
5. The collapsible plant support structure of claim 4, wherein said plurality of openings includes a uniform array of rectangular openings, said openings being wider and taller than a portion of said material between said openings.
6. The collapsible plant support structure of claim 1, wherein said coil includes a wire having a natural helical shape.
7. The collapsible plant support structure of claim 6, wherein said flexible material is connected directly to said wire.
8. The collapsible plant support structure of claim 1, further comprising a retaining feature operative to retain said coil in a compressed position when said collapsible plant support structure is not in use.
9. The collapsible plant support structure of claim 8, wherein said retaining feature includes a toggle button and loop fastener.
10. The collapsible plant support structure of claim 1, wherein said coil is formed from spring steel.
11. The collapsible plant support structure of claim 1, wherein said plurality of openings includes a uniform array of rectangular openings.
12. The collapsible plant support structure of claim 3, wherein said openings are wider and taller than portions of said flexible material between adjacent ones of said openings.
13. The collapsible plant support structure of claim 3, wherein said plurality of openings occupies a majority of a surface of said flexible material configured in said generally cylindrical shape.
14. The collapsible plant support structure of claim 2, further comprising a flexible sleeve, and wherein: at least a portion of said coil is disposed in said flexible sleeve; and said flexible sleeved is fastened to said flexible material in a helical configuration around said generally cylindrical shape of said flexible material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is described with reference to the following drawings, wherein like reference numbers denote substantially similar elements:
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DETAILED DESCRIPTION
[0047] The present invention overcomes the problems associated with the prior art, by providing a collapsible plant support structure that is adapted to rest on a substantially flat surface. In the following description, numerous specific details are set forth (e.g., number of coils, types of vertical support structures, etc.) in order to provide a thorough understanding of the invention. Those skilled in the art will recognize, however, that the invention may be practiced apart from these specific details. In other instances, details of well-known coil manufacturing practices (e.g., wire extrusion, wire bending/welding, etc.) and components have been omitted, so as not to unnecessarily obscure the present invention.
[0048]
[0049]
[0050] In this embodiment, vertical structures 202 also serve as retainers, because they prevent coil 200 from expanding beyond its intended deployed position. In other words, vertical structures 202 restrain coil 202 in its deployed position.
[0051]
[0052] Coil 302 includes a bottom region 308 and an opposite top region 310. Bottom region 308 is defined by a portion of coil 302 that is wound in a plane such that bottom region 308 is adapted to rest on a flat surface (i.e. floor). In this example, vertical structures 304 are operative to limit horizontal movement of plant branches extending out of collapsible plant support structure 300. This is beneficial in that the weight of the plant is more evenly distributed about collapsible plant support structure 300 when branches are not free to move horizontally. In this example, vertical structures 304 are formed from individual pieces of string that are each tied into knots 312 attached to both bottom region 308 and top region 310.
[0053] Each of vertical support structures 306 includes two coil engaging features 314 and a columnar structure 316 disposed therebetween. In this example, coil engaging features 314 are plastic elbow couplings having a first end 318 coupled to coil 302 and a second end 320 coupled to a respective one of columnar structures 316. Each first end 318 of coil engaging features 314 includes an aperture 322 through which coil 302 is disposed. Each second end 320 is friction fit to a respective end of a respective one of columnar structures 316. Each of columnar structures 316 is a rigid pole or tube formed from some suitable material such as, for example, plastic, wood, fiberglass, etc. The rigidity and strength of columnar structures 316 is such that they do not buckle under the spring force of coil 302 and the weight of a plant growing out of collapsible plant support structure 300. In addition to providing vertical support, columnar structures 316 also provide horizontal support to plants growing from plant support structure 300. Collapsible plant support structure 300 can be stored simply by sliding columnar structures out of second ends 320 of coil engaging features 314. With coil engaging features 314 removed, coil 302 collapses down into a small form factor for storage, shipping, etc.
[0054]
[0055] Each of vertical support structures 306 includes two coil engaging features 414 and a columnar structure 416 disposed therebetween. In this example, coil engaging features 414 are tubular rigid female couplings attached to coil 402 by some suitable means such as, for example, a tack weld. Each of coil engaging features 414 includes an open end 418 adapted to receive a respective end of a respective one of columnar structures 416. Each open end 418 is friction fit around a respective end of a respective one of columnar structures 416. Each of columnar structures 416 is a rigid pole or tube formed from some suitable material such as, for example, plastic, wood, fiberglass, etc. The rigidity and strength of columnar structures 416 is such that they do not buckle under the spring force of coil 402 and the weight of a plant growing out of collapsible plant support structure 400. In addition to providing vertical support, columnar structures 416 also provide horizontal support to plants growing from plant support structure 400. Collapsible plant support structure 400 can be stored simply by sliding columnar structures 416 out of open ends 418 of coil engaging features 414. With coil engaging features 414 removed, coil 402 collapses down into a small form factor for storage, shipping, etc.
[0056]
[0057] Each of vertical support structures 506 includes two coil engaging features 514 and a columnar structure 516 disposed therebetween. In this example, coil engaging features 514 are solid wire protrusions attached to coil 502 by some suitable means such as, for example, a tack weld. Each of coil engaging features 514 is adapted to be inserted into a respective open end 518 of a respective one of columnar structures 516. Each of columnar structures 516 is a rigid tube formed from some suitable material such as, for example, plastic, metal, fiberglass, etc. The rigidity and strength of columnar structures 516 is such that they do not buckle under the spring force of coil 502 and the weight of a plant growing out of collapsible plant support structure 500. In addition to providing vertical support, columnar structures 516 also provide horizontal support to plants growing from plant support structure 500. Collapsible plant support structure 500 can be stored simply by sliding coil engaging features 514 out of open ends 518 of columnar structures 516. With coil engaging features 514 removed, coil 502 collapses down into a small form factor for storage, shipping, etc.
[0058]
[0059] Collapsible coil 602 is substantially similar to coils 302, 402, and 502 in that it is naturally in a collapsed state when not being held open by vertical support structures 606. Coil 602 includes a bottom region 610 and an opposite top region 612. Bottom region 610 is defined by a portion of coil 602 that is wound in a plane such that bottom region 610 is adapted to rest on a flat surface. Optionally, the bottom region 610 of coil 602 can be rigidly fastened to plant receptacle receiving element 608. Vertical structures 604 limit horizontal movement of plant branches extending out of collapsible plant support structure 600.
[0060] Each of vertical support structures 606 includes a first coil engaging feature 616, columnar structure engaging feature 618, and a columnar structure 620 disposed therebetween. In this example, each of first coil engaging features 616 is a tubular rigid female couplings attached to top region 612 of coil 602. Each of first coil engaging features 616 includes an open end 622 adapted to receive a respective bottom end of a respective one of columnar structures 620. Each of columnar structure engaging feature 618 is a tubular rigid female couplings attached to plant receptacle receiving element 608 (stabilizing base). Each of columnar structure engaging features 618 include an open end 624 adapted to receive a respective bottom end of a respective one of columnar structures 620. Each of columnar structures 620 is a rigid pole or tube formed from some suitable material such as, for example, plastic, wood, fiberglass, etc. The rigidity and strength of columnar structures 620 is such that they do not buckle under the spring force of coil 602 and the weight of a plant growing out of collapsible plant support structure 600. In addition to providing vertical support, columnar structures 620 also provide horizontal support to plants growing from plant support structure 600.
[0061] Plant receptacle receiving element 608 is, for example, a rigid pan having bottom wall 626 and a cylindrical sidewall 628 extending upward therefrom. As shown, columnar structure engaging features 618 are rigidly attached to the inside of cylindrical sidewall 628. Plant receptacle receiving element 608 provides several advantages including preventing soil and/or water from falling onto the underlying floor. As another example advantage, plant receptacle receiving element 608 prevents coil 602 from tipping because the weight of the bucket rests on bottom wall 626, thereby providing a stabilizing base for collapsible plant support structure 600.
[0062] Although not shown, the vertical height of cylindrical sidewall 628 can be tall enough that coil 602 can be collapsed completely inside of plant receptacle receiving element 608. This is beneficial in that several collapsible plant support structures 600 can be stacked efficiently when packaged or just when being stored and/or shipped. In other words, when in the collapsed position, collapsible plant support structure 600 would have the same form factor as plant receptacle receiving element 608. Furthermore, columnar structures 620 can be collapsible so that each of columnar structures 620 could also be stored in plant receptacle receiving element 608 during storage and/or shipping of collapsible plant support structure 600.
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[0069] Vertical structures 1204 are formed from individual pieces of string that are each tied into knots 1212 attached to both bottom region 1208 and top region 1210.
[0070] Each of vertical support structures 1206 includes two coil engaging features 1214, a columnar structure 1216, and a plurality of annular elements 1218. In this example, coil engaging features 1214 are cylindrical end caps attached to bottom region 1208 and top region 1210 of coil 1202 by some suitable means (e.g. spot weld). Each of coil engaging features 1214 is adapted to receive a respective end of a respective one of columnar structures 1216. Each of columnar structures 1216 is a rigid column structure held in place by the natural tendency of coil 1202 to compress. Each annular element 1218 is adapted to slidably engage the exterior surface of columnar structures 1216. Furthermore, each of annular elements is a metal ring attached to coil 1202 by some suitable means such as, for example, a tack weld. Annular elements 1218 increase the number of inflection points of columnar structures 1216 thereby substantially increasing the force columnar structure 1216 is capable of supporting before buckling. Collapsible plant support structure 1200 can be broken down for storage simply by removing columnar structures 1216 from coil engaging features 1214 and sliding them out of annular elements 1218. With columnar structures 1216 removed, coil 1202 is able to compress thereby having a substantially smaller form factor.
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[0073] Collapsible coil 1402 is substantially similar to coils 302, 402, 502, 602, 802, and 1202 in that it is naturally in a collapsed state when not being held open by vertical support structures 1406. Coil 1402 includes a bottom region 1410 and an opposite top region 1412. Bottom region 1410 is defined by a portion of coil 1402 that is wound in a plane such that bottom region 1410 is adapted to rest on a flat surface.
[0074] In this example, vertical structures 1404 are formed from individual pieces of string that are each tied into knots 1414 attached to both bottom region 1410 and top region 1412.
[0075] Each of vertical support structures 1406 includes a first coil engaging feature 1416, a second coil engaging feature 1418, and a columnar structure 1420 disposed therebetween. In this example, each of first coil engaging features 1416 is a tubular rigid female couplings attached to top region 1412 of coil 1402. Each of first coil engaging features 1416 includes an open end 1422 adapted to receive a respective top end of a respective one of columnar structures 1420. Each of second coil engaging features 1418 is a tubular rigid female couplings attached to bottom region 1410 of coil 1402. Each of second coil engaging features 1418 includes an open end 1424 that is adapted to receive a respective bottom end of a respective one of columnar structures 1420. Each of second coil engaging features 1418 is also adapted to fit into a respective set of cylindrical apertures 1426 formed in plant receptacle receiving element 1408.
[0076] Plant receptacle receiving element (stabilizing base) 1408 is, for example, a molded plastic structure that includes a flat surface 1428, an annular channel 1430, a sidewall 1432, a pitched surface 1434, a drain duct 1436, and a watering duct network 1438. Flat surface 1428 is adapted to support a plant receiving receptacle such as, for example, a bucket. Annular channel 1430 is adapted to seat bottom region 1410 of coil 1402 therein. Sidewall 1432 extends upward and defines apertures 1426. Pitched surface 1434 enables water that falls onto plant receptacle receiving element 1408 to move to drain duct 1436. Drain duct 1436 includes an inlet 1440 and an outlet 1442 formed on pitched surface 1434 and sidewall 1432, respectively. Watering duct network 1438 enables multiple plant receptacle receiving elements 1408 to be connected to a single water source or any desirable fluid network.
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[0081] In this example, water is supplied to array 1800 through a single water source 1810 coupled to top port 1802 of plant receptacle receiving element 1408.sub.1,1. Left port 1804 of plant receptacle receiving elements 1408.sub.1,1 is closed via a plug 1812. Right port 1804 of plant receptacle receiving element 1408.sub.1,1 is coupled to a T-coupling 1814 so as to supply water to both a watering outlet 1816 of plant receptacle receiving element 1408.sub.1,1 and also to left port 1804 of plant receptacle receiving element 1408.sub.2,1. Bottom port 1808 supplies water directly to top port 1802 of plant receptacle receiving element 1408.sub.1,2.
[0082] Top port 1802 of plant receptacle receiving element 1408.sub.1,2 receives water supplied by bottom port 1808 of plant receptacle receiving element 1408.sub.1,1. Left port 1804 of plant receptacle receiving elements 1408.sub.1,2 is closed via a plug 1812. Right port 1804 of plant receptacle receiving element 1408.sub.1,2 is coupled to a T-coupling 1814 so as to supply water to both a watering outlet 1816 of plant receptacle receiving element 1408.sub.1,2 and also to left port 1804 of plant receptacle receiving element 1408.sub.2,2. Bottom port 1808 of plant receptacle receiving element 1408.sub.1,2 is closed via a plug 1812. However, bottom port 1808 of plant receptacle receiving element 1408.sub.1,2 could also be coupled to supply water to another plant receptacle receiving element 1408.
[0083] Top port 1802 of plant receptacle receiving element 1408.sub.2,1 is closed via a plug 1812. Left port 1804 of plant receptacle receiving elements 1408.sub.2,1 receives water supplied by right port 1806 of plant receiving element 1408.sub.1,1 through T-coupling 1814. Right port 1804 of plant receptacle receiving element 1408.sub.2,1 supplies water to a watering outlet 1816 of plant receptacle receiving element 1408.sub.2,1. Optionally, right port 1804 could be coupled to a T-coupling so as to supply water to yet another plant receptacle receiving element 1408. Bottom port 1808 of plant receptacle receiving element 1408.sub.2,1 is coupled directly to top port 1802 of plant receptacle receiving element 1408.sub.2,2.
[0084] Top port 1802 of plant receptacle receiving element 1408.sub.2,2 receives water supplied by bottom port 1808 of plant receptacle receiving element 1408.sub.2,1. Left port 1804 of plant receptacle receiving elements 1408.sub.2,2 receives water supplied by right port 1806 of plant receptacle receiving element 1408.sub.1,2 indirectly through a T-coupling 1814. Right port 1804 of plant receptacle receiving element 1408.sub.2,2 supplies water to a watering outlet 1816 of plant receptacle receiving element 1408.sub.2,2. Optionally, right port 1804 of plant receptacle receiving element 1408.sub.2,2 could be coupled to a T-coupling so as to supply water to yet another plant receptacle receiving element 1408. Bottom port 1808 of plant receptacle receiving element 1408.sub.2,2 is closed via a plug 1812. However, bottom port 1808 of plant receptacle receiving element 1408.sub.2,2 could also be coupled to supply water to another plant receptacle receiving element 1408. Indeed, number and layout of plant receptacle receiving elements 1408 can be arranged according to user preference and water supply parameters (i.g., pressure, flow rate, etc.).
[0085] The manufacturing of a collapsible plant support structure 1900 is described as follows with reference to
[0086] In a first step illustrated in
[0087] In a second step, a metal coil 1924 (shown in
[0088] In a third step, depicted in
[0089] Once the injected resin is sufficiently cooled, mold 1902 is opened and collapsible plant support 1900 (shown in
[0090] The functionality of collapsible plant support structure 1900 is substantially similar to that of collapsible plant support structure 1200. Therefore, redundant descriptions of plant support structure 1900 and like components are not provided for the sake of brevity. Although not shown, collapsible plant support structure 1900 also includes four vertical support structures 1216 to hold collapsible plant support structure 1900 in an open position. Depending on the type of support structures used, additional coil engaging features (not shown) can be provided by mold 1902.
[0091] Although not shown, fold lines or features can be molded into vertical structures 1928 (e.g., halfway between each turn of coil 1924). The fold lines effectively cause each intermediate region of vertical structures 1928 between each turn of coil 1924 to collapse inward when coil 1924 is collapsed downward.
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[0095] Coil 2202 includes a bottom portion 2206 and an opposite top portion 2208. Bottom portion 2206 is defined by an end of coil 2202 that is wound in a plane and fastened such that bottom portion 2206 is adapted to rest on a flat surface (e.g., ground, floor, deck, etc.). Similarly, top portion 2208 is defined by an opposite end of coil 2202 that is wound in a plane and fastened to form a substantially planar top of plant support structure 2200.
[0096] Flexible mesh 2204 provides both horizontal and vertical support to plants when coil 2202 is deployed. In the example embodiment, mesh 2204 is formed from a thin, strong, flexible plastic film that is stitched to the interior of coil 2202. However, those skilled in the art will recognize that mesh 2204 can be formed from many suitable materials including, but not limited to, natural or synthetic fabric, nylon, reinforced polymers, and so on. Mesh 2204 can also be fastened to either the interior or exterior of coil 2202 by any suitable fastening means. Mesh 2204 also serves as a retainer, because it prevents coil 2202 from expanding beyond its intended deployed length. Mesh 2204 also provides horizontal and torsional support to coil 2202 in its deployed state and prevents coil 2202 from expanding beyond its intended diameter. In other words, mesh 2204 restrains coil 2202 in its intended shape in its deployed state.
[0097] Collapsible plant support structure 2200 further includes a set of retaining features 2210 which, in this example, includes a set of toggle buttons 2212 and complementary loops 2214 for retaining structure 2200 in a collapsed state when not in use. Alternatively, toggle buttons 2212 and complimentary loops 2214 can be replaced with any other suitable retaining feature including, but not limited to, hook-and-loop fasteners, ties, an external case, and so on.
[0098]
[0099] In the example embodiment, wire 2400 has a natural tendency to straighten out but is held in a helical position by sleeve 2402 and mesh 2204. The natural tendency of wire 2400 to straighten out provides force sufficient to deploy mesh 2204 in an open cylindrical configuration. Although wire 2400 is somewhat of a straight wire that is held in a loaded helical position, it could be substituted with a coil that naturally takes the form of a helix without having to be retained by mesh 2204 and/or sleeve 2402. In such a case, the purpose of sleeve 2402 would be to fasten mesh 2204 to the already helical wire. In another alternate embodiment, mesh 2204 can be fixed directly to wire 2400 by some suitable means (e.g., adhesive, through-holes formed in mesh 2204, etc.) thus eliminating the need for sleeve 240.
[0100]
[0101] The description of particular embodiments of the present invention is now complete. Many of the described features may be substituted, altered or omitted without departing from the scope of the invention. For example, alternate fluid network layouts (e.g., larger arrays of plant receptacle receiving elements), may be substituted for the 2×2 array 1800. As another example, the various described coils can have various different characteristics such as number of helical turns, shapes, spring force coefficient, etc. As yet another example, most embodiments are shown with 4 vertical support structures and 4 vertical structures. However, a greater or lesser number of vertical support structures and/or vertical structures can be used. These and other deviations from the particular embodiments shown will be apparent to those skilled in the art, particularly in view of the foregoing disclosure.