Synthesis of Nanoparticles by Sonofragmentation of Ultra-Thin Substrates
20170320039 · 2017-11-09
Assignee
Inventors
Cpc classification
B01J19/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for synthesizing nanoparticles by sonofragmentation includes dispersing ultra-thin substrate units in a solvent chosen for suitability for sonofragmentation of the substrate, forming a suspension; ultrasonicating the suspension for a length of time sufficient to fragment the substrate into nanoparticles that are dispersed in the solvent; and evaporating the solvent. Solvent exchange with a second solvent may be performed. The synthesized nanoparticles are highly crystalline and monodispersed. The surface of the synthesized nanoparticles may be functionalized by choosing the solvents according to chemistry related to the intended surface functionalization of the synthesized nanoparticles, by adding surfactants to one or more of the solvents, and/or by performing ligand exchange or chemical modification to replace surface-bonded solvent or surfactant molecules with other functional groups to produce nanoparticles having the desired surface functionalization.
Claims
1. A method for synthesizing nanoparticles or nanorods by sonofragmentation, comprising the steps of: dispersing at least one ultra-thin substrate unit in a first solvent to form a suspension, the first solvent being chosen according to suitability for sonofragmentation of the substrate; ultrasonicating the suspension for a length of time sufficient to fragment the at least one substrate unit, producing a plurality of single nanoparticles or nanorods dispersed in the solvent; and evaporating the solvent to obtain the synthesized nanoparticles or nanorods.
2. The method of claim 1, further comprising the step of performing solvent exchange with a second solvent to produce a solution of synthesized nanoparticles or nanorods dispersed in the second solvent.
3. The method of claim 2, further comprising the step of adding at least one surfactant to the first or second solvent in order to surface functionalize the nanoparticles or nanorods.
4. The method of claim 3, further comprising the step of performing ligand exchange or modification in order to modify the surface functionalization of the nanoparticles or nanorods.
5. The method of claim 2, wherein the nanoparticles or nanorods are surface functionalized by at least the first or second solvent and further comprising the step of performing ligand exchange or modification in order to modify the surface functionalization of the nanoparticles or nanorods.
6. The method of claim 1, wherein the substrate unit is attached to a wafer and the step of dispersing comprises the steps of: liberating the substrate unit from the wafer by ultrasonicating the wafer-attached substrate unit in the first solvent for a length of time sufficient to liberate the substrate unit from the wafer, and removing the wafer from the resulting suspension.
7. The method of claim 1, wherein the length of time of the step of ultrasonicating is from 12 to 24 hours.
8. The method of claim 1, wherein the substrate unit is selected from the group consisting of semiconductors, metals, oxides, single-crystalline materials, poly-crystalline materials, amorphous materials, magnetic materials, and superconductive materials.
9. The method of claim 1, wherein the substrate unit is a nanowire.
10. The method of claim 1, further comprising the step of functionalizing the surface of the synthesized nanoparticles or nanorods by the steps of: choosing the first solvent according to at least one chemistry related to the intended surface functionalization of the synthesized nanoparticles or nanorods; and performing chemical modification to replace any surface-bonded first solvent molecule with other functional groups to produce the nanoparticles having predetermined surface functionalization.
11. The method of claim 10, wherein the step of ultrasonicating further comprises the steps of: adding at least one surfactant chosen according to at least one chemistry related to the intended surface functionalization into the suspension; and continuing ultrasonication for a length of time sufficient to produce nanoparticles having at least one surface-bonded surfactant molecule; and wherein the step of performing chemical modification further comprises the step of replacing any surface-bonded surfactant molecule with other functional groups to produce the nanoparticles having predetermined surface functionalization.
12. The method of claim 1, further comprising the step of functionalizing the surface of the synthesized nanoparticles or nanorods by the steps of: adding at least one surfactant chosen according to at least one chemistry related to an intended surface functionalization of the synthesized nanoparticles or nanorods into the suspension; and continuing the step of ultrasonicating for a length of time sufficient to produce nanoparticles having at least one surface-bonded surfactant molecule.
13. The method of claim 12, further comprising the step of performing chemical modification to replace any surface-bonded surfactant molecule with other functional groups to produce nanoparticles having the intended surface functionalization.
14. The method of claim 2, further comprising the step of functionalizing the surface of the synthesized nanoparticles or nanorods by the steps of: choosing the first or second solvent according to at least one chemistry related to the intended surface functionalization of the synthesized nanoparticles or nanorods; and performing chemical modification to replace any surface-bonded first or second solvent molecule with other functional groups to produce the nanoparticles having the intended surface functionalization.
15. The method of claim 14, wherein the step of ultrasonicating further comprises the steps of: adding at least one surfactant chosen according to at least one chemistry related to the intended surface functionalization into the suspension; and continuing ultrasonication for a length of time sufficient to produce nanoparticles having at least one surface-bonded surfactant molecule; and wherein the step of performing chemical modification further comprises the step of replacing any surface-bonded surfactant molecule with other functional groups to produce the nanoparticles having the intended surface functionalization.
16. A method for synthesizing nanoparticles having predetermined surface functionalization, comprising the steps of: sonofragmenting at least one ultra-thin substrate in at least one solvent, the solvent being chosen according to suitability for sonofragmentation of the substrate and according to at least one chemistry related to the predetermined surface functionalization, for a length of time sufficient to produce nanoparticles having at least one surface-bonded solvent molecule; and performing chemical modification to replace the at least one surface- bonded solvent molecule with other functional groups to produce the nanoparticles having the predetermined surface functionalization.
17. The method of claim 16, further comprising the steps of: adding at least one surfactant chosen according to at least one chemistry related to the predetermined surface functionalization into the substrate-containing solvent; and continuing sonofragmenting for a length of time sufficient to produce nanoparticles having at least one surface-bonded surfactant molecule; and wherein the step of performing chemical modification further comprises the step of replacing any surface-bonded surfactant molecule with other functional groups to produce the nanoparticles having the predetermined surface functionalization.
18. The method of claim 16, further comprising the step of performing solvent exchange with a second solvent to produce a solution of synthesized nanoparticles dispersed in the second solvent.
19. The method of claim 18, wherein the second solvent is chosen according to at least one chemistry related to the predetermined surface functionalization of the synthesized nanoparticles.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other aspects, advantages and novel features of the invention will become more apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
[0048] The method of synthesizing nanoparticles according to the invention employs an ultrasonication process to fragment one-dimensional (1-D) substrates into ultra-small nanoparticles and nanorods under the presence of a solvent. The sonofragmentation process is typically carried out with a commercially available bench-top ultrasonicator for 12-24 hours, and generates highly-monodispersed and pure nanoparticles. Furthermore, the invention includes a method to exchange the solvent to other desired solvents, as well as a method to functionalize the nanoparticle surface during and after the sonofragmentation process by introducing surfactants and post-synthetic chemical modifications.
[0049] The facile and universal method for generating ultra-small nanoparticles and nanorods by long-term sonofragmentation of 1-D substrates marries the advantages of prior top-down and bottom-up approaches. The process can generate nanoparticles of various materials with ease, high purity, and monodispersity. With common laboratory equipment, ultra-thin nanowires are fragmented into nanoparticles of size determined by the nanowire width, resulting within hours in monodisperse, crystalline nanoparticles of <10 nm. This strategy is applicable to a wide diversity of semiconductor, oxide, and metal nanowires.
[0050] Nanowires of extreme aspect ratio can be ultrasonicated to generate nanoparticles. By choosing nanowires of high aspect ratios, and then applying ultrasonication, it is possible to perform top-down synthesis of many kinds of nanoparticle in effectively a single step. With a constant supply of the nanowires, the method enables scalable production of ultra-small nanoparticle production in large quantities. Such nanowire production can be realized by, for example, a catalyzed high-throughput gas phase synthesis with extremely high precursor efficiency and gram-scale yield [H.-J. Yang and H.-Y. Tuan, J. Mater. Chem., 2012, 22, 2215-2225].
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[0053] In one example application, germanium (Ge) nanoparticles were synthesized by sonofragmentation of ultrathin Ge nanowires. Starting with ultrathin Ge nanowires, sonofragmentation of the structure was carried out with a commercially available bench-top ultrasonicator.
[0054] Dynamic laser scattering (DLS) analysis of the as-synthesized Ge nanoparticles shows generation of highly monodispersed Ge nanoparticles of 3-4 nm diameters after sonofragmentation in N,N-dimethylformamide (DMF).
[0055] Consistent with the TEM analysis, monodisperse (polydispersity (Pd)=6.8%) Ge NPs of 2-5 nm diameters were generated after 18 hrs of ultrasonication, with no further purification. Temperature-controlled sonofragmentation experiments with two different temperature ranges of 10-20° C. and 60-65° C. were also carried out.
[0056] The Ge nanoparticles produced after 18 hrs of nanowire ultrasonication were analyzed using transmission electron microscopy (TEM). The as-synthesized Ge nanoparticles were resuspended in ethanol, filtered through a 0.2 μm filter to remove large debris and aggregates, and drop-casted and dried on a carbon-copper grid for TEM characterization.
[0057] Analysis of the bright-field TEM images of
[0058] The high-resolution TEM image of the Ge nanoparticle 410 in
[0059] Ge nanoparticle generation was also traced by its intrinsic photoluminescence (PL) under optical excitation.
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[0061] To investigate the optical properties of the synthesized Ge nanoparticles, the absorbance of the ultrasonicated sample was measured using a UV-vis spectrometer.
[0062] To study the surface of the synthesized Ge NPs, Fourier Transform Infrared (FTIR) spectroscopy was performed on the Ge nanoparticles produced by 24 hour sonication of Ge nanowires in DMF.
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[0064] To perform the experiments, ultra-thin Ge nanowires (diameters tapering from ˜30 nm to ˜2 nm) were dispersed in DMF, and the suspension was ultrasonicated with a bench-top ultrasonicator (40 kHz, 110 W). To track fragmentation of the nanowires, the ultrasonicated sample was also imaged at different time points using scanning electron microscopy (SEM).
[0065] As a comparison, the same ultrasonication was carried out using a non-1D Ge substrate (100˜300 nm diameter nanopowder).
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[0067] The method of the invention is compatible with a wide variety of types of ultrathin 1-D substrates, including, but not limited to, semiconductors, oxides, and metals. To assess whether the method could be applied to different types of ultra-thin 1D substrates, synthesis of nanoparticles using various commercially available nanowires was carried out.
[0068] In one experiment, Si nanowires (nominal diameter of about 30 nm) were sonofragmented into nanoparticles using a similar procedure to that used for Ge nanowire sonofragmentation.
[0069] To characterize the optical properties of the synthesized Si nanoparticles, the PL of suspension was measured. Ultrasonication was carried out in DMF for 24 hrs and the solvent was exchanged to ethanol for the PL measurement.
[0070] The Si nanoparticles were drop-casted on a TEM grid and were imaged to confirm the size distribution and single-crystallinity of the nanoparticles.
[0071] In addition to semiconductor material nanoparticles, oxide and metal nanoparticles were also synthesized using the method. In one instance, sonofragmentation of Au nanowires (nominal diameter of about 2 nm) in isopropanol (IPA) yielded highly monodispersed Au nanoparticles.
[0072] In another example application of the method, ultrasonication of commercially available Ag nanowires (nominal diameter of about 20 nm) was carried out using the same sonofragmentation process.
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[0074] In another example application, ultrasonication of commercially available TiO.sub.2 nanowires (nominal diameter of about 10 nm) was carried out in water for 24 hrs.
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[0076] Based on previous theoretical and experimental studies of ultrasonication, it appears that the effects of long-term and continuous sonofragmentation on ultra-thin nanowires are both physical and chemical. In a previous study that used a theoretical model to calculate the tensile stress applied by a cavitation bubble, the tensile stress on a 1D nanostructure is shown to be dependent on the ratio of its diameter to its length [S. K. Bux, M. Rodriguez, M. T. Yeung, C. Yang, A. Makhluf, R. G. Blair, J. P. Fleurial and R. B. Kaner, Chem. Mater., 2010, 22, 2534-2540]. The model suggests that thinner and longer nanowire and nanotube substrates can be more easily broken into fragments compared with substrates of low aspect ratio [Y. Y. Huang, T. P. J. Knowles and E. M. Terentjev, Adv. Mater., 2009, 21, 3945-3948].In another mechanical study, it had been predicted and shown that, for the case of carbon nanotubes, shorter nanofragments are produced with increasing sonication times [A. Lucas, C. Zakri, M. Maugey, M. Pasquali, P. Van Der Schoot and P. Poulin, J. Phys. Chem. C, 2009, 113, 20599-20605]. Nanoparticle generation from ultrasonication of high aspect ratio nanowires according to the method of this invention is consistent with these predictions and observations. Aside from mechanical fragmentation of nanowires, significant local heating up to a few thousand Kelvin near cavitation bubbles can be another cause of nanowire fragmentation [W. B. McNamara, Y. T. Didenko and K. S. Suslick, Nature, 1999, 401, 772-775]. Previous studies have shown that metal and semiconductor nanowires, driven by the Plateau-Rayleigh instability, readily form a string of nanospheres when heated [H. Y. Peng, Z. W. Pan, L. Xu, X. H. Fan, N. Wang, C. S. Lee and S. T. Lee, Adv. Mater., 2001, 13, 317-320; R. W. Day, M. N. Mankin, R. Gao, Y.-S. No, S.-K. Kim, D. C. Bell, H.-G. Park and C. M. Lieber, Nat. Nanotechnol., 2015, 10, 345-352]. The thermal instability of ultra-thin nanowires could in principle therefore be another physical route for nanoparticle generation during ultrasonication.
[0077] From a chemical point of view, surface functionalization of the nanoparticles plays an important role in dispersing and stabilizing nanoparticles in solvents during the sonofragmentation [M. Y. Tsai, C. Y. Yu, C. C. Wang and T. P. Perng, Cryst. Growth Des., 2008, 8, 2264-2269; T. Hanrath and B. A. Korgel, J. Am. Chem. Soc., 2004, 126, 15466-15472]. For instance, the FTIR analysis of the ultrasonicated Ge nanoparticles suggests that the surfaces of nanoparticles are terminated with DMF molecules with the CO groups coordinating to the Ge atoms. It is suspected that these surface coordinated solvent molecules stabilize nanoparticles and prevent them from fast oxidation and decomposition. In addition, the partially positive charge on the nitrogen terminal is likely to prevent the Ge nanoparticles from aggregating in polar solvents such as DMF and ethanol, thus keepinh the nanoparticles dispersed in these solvents.
[0078] The time-evolution results on the Ge fragments further provides insight into possible mechanism of nanoparticle generation during sonofragmentation. During the initial phase of the ultrasonication, the Ge nanowires rapidly fragment into <30 nm particles. This process is complete within ˜30 minutes which is likely due to the high aspect ratio of the nanowire substrate. Increasing the ultrasonication time further reduces the size of these particles such that with 18 hrs of ultrasonication, the size range decreases to 3-5 nm.
[0079] A number of combinations of substrates, solvents, surfactants, ligands pairings were tested and shown to be suitable for use in various embodiments of the invention, as shown in Table 1
TABLE-US-00001 TABLE 1 Sub- Surfac- strate Solvent tant Ligand Ge Dimethylformamide (3-Aminopropyl)trimethoxy- (DMF), Dimethyl Sul- silane (APTMS) + EtOH, foxide (DMSO), Urea + MeOH; Tris Base + Toluene, Hexanes, water, Octylamine + 35% Hydrochloric toluene, Octylamine + acid (HCl) in water, Hexanes, Mercaptopropionic HCl (1M) in dioxane, acid + water, 1-octane- water, Ethanol thiol + toluene (EtOH), Methanol (MeOH), Ethylene DIamine (EDA) Si DMF Ag Water, Isopropyl Sodium citrate + Water alcohol Au Water, Isopropyl Sodium citrate + Water alcohol TiO2 Water, DMF Al2O3 Water, DMF FeO Water MnO Water
[0080] Based on these results, it is clear to one of skill in the art of the invention that at least the combinations shown in Table 2 will also be suitable for use in various embodiments of the invention.
TABLE-US-00002 TABLE 2 Substrate Solvent Surfactant Ligand Ge Hydrogel Surfactants used for reverse Thiol based ligands (e.g. peroxide emulsion synthesis: TOAB dodecanethiol, (H2O2) in (tetraoctyl ammonium mercaptopropionic acid, water, bromide), C12E5, CTAB thioglycolic acid, thyoglycerol) Hydrogel Amine based ligands (e.g. fluoride (HF) ethylenediamine, tris, in water octylamine, Hexadecylamine) Carbonyl based ligands (e.g. DMF, Acetone) Chlorine based ligands (e.g. Chloroalkanes) Siloxanes and Silanes (e.g. APTMS) Si Same as Ge Same as Ge Same as Ge Ag DMF, DMSO, Surfactants used for reverse Thiol based ligands Toluene, emulsion synthesis: SDS, Hexane (in the CTAB etc presence of thiol based ligands) Au Same as Ag SDS, CTAB etc Thiol based ligands TiO2 Water, SDS, CTAB etc Siloxanes based ligands alcohols, acetone, toluene, Hexanes (based on the siloxane being used) Al2O3 Same as TiO2 Same as TiO2 Siloxanes based ligands FeO Same as TiO2 Same as TiO2 Siloxanes based ligands MnO Same as TiO2 Same as TiO2 Siloxanes based ligands
[0081] Sonofragmentation. All the sonofragmentation was carried out using a bench-top bath ultrasonicator (40 kHz, max sonication power 110 W, Bransonic Ultrasonic Baths, Thomas Scientific). Starting materials in powder or suspended form (including, but not limited to, TiO.sub.2 nanowires, Sigma-Aldrich; Ag nanowires, Novarials Corp.; Ge nanopowder, SkySpring Nanomaterials, Inc.) were added directly to an amber glass vial (4 ml, Sigma-Aldrich) with the solvents for the ultrasonication and were ultrasonicated for 12-24 hours. Starting materials attached to a wafer substrate were first gently sonicated in the solvent for 2 minutes, and then the supernatant was transferred to another amber glass vial for the subsequent ultrasonication. The bath temperature of the ultrasonicator was not actively controlled unless otherwise noted. The temperature typically increased from about 25° C. to about 60° C. for the18 hr ultrasonication. Active control of temperature was achieved by using a chiller (RC2 Basic, IKA) and the internal heating system of the ultrasonicator for the temperature range of 10-20° C., and 60-65° C., respectively.
[0082] Transmission Electron Microscope (TEM) and Scanning Electron Microscope (SEM) Characterizations. TEM characterization of the nanoparticles (NPs) was carried out using a JEM-2100 TEM (JEOL). The as-synthesized nanoparticles were (re)suspended in ethanol (for Ge, TiO.sub.2 and Si NPs) or water (for Ag NPs) before being filtered through a 0.2 μm filter to remove large aggregates and debris. The suspension was then drop-casted on a carbon-copper grid (Ted Pella, Inc.), and dried in a vacuum desiccator for 20 min. The imaging was carried out at 200 keV under bright-field illumination. SEM characterization of the nanowires and fragments was carried out using an UltraPlus FE-SEM (Zeiss) with an inlens detector.
[0083] Dynamic Laser Scatterer (DLS) Characterization. DLS characterization of the nanoparticles was carried out with a dynamic light scattering instrument (DynaPro NanoStar, Wyatt Technology Corp.). About 100 uL of the sample was transferred to a disposable cuvette (Wyatte Technology Corp.) for the DLS measurement. The final histogram of nanoparticle size distribution was generated from 10 measurements for each sample.
[0084] Photoluminescence (PL) and UV-vis Absorption Characterization. PL characterization of the nanoparticles was carried out using a fluorescence spectrometer (Cary Eclipse, Agilent). About 40 ul of the sample was transferred to a quartz cuvette (Sigma-Aldrich) for the fluorescence measurement. UV-vis spectra of the nanoparticles were measured using a bench-top UV-vis spectrometer (NanoDrop 2000, ThermoFisher).
[0085] Fourier Transform Infrared (FTIR) Characterization. FTIR characterization of the Ge NPs was carried out using an FTIR spectrometer (SpectrumOne, Perkin Elmer). After 18 hrs of ultrasonication in DMF, the nanoparticles were dried under vacuum and resuspended in chloroform for three times to completely remove the DMF. The nanoparticle suspension was then drop-casted onto the attenuated total reflection (ATR) crystal of the FTIR spectrometer and air-dried for 15 min before the measurement. The FTIR measurement was carried out for 3 min and the baseline was automatically corrected.
[0086] Nanowire Synthesis. Ge and Si nanowires were synthesized with vapor-liquid-solid (VLS) growth mechanism using published protocols..sup.44,50,51 Briefly, Ge nanowires were grown with 2 nm gold nanocatalyst for 150 min using GeH.sub.4 (2 sccm) and H.sub.2 (18 sccm) at total pressure of 400 torr and temperature of 270° C. Si nanowires were grown for 60 min with 30 nm gold nanocatalyst using SiH.sub.4 (2.5 sccm) and H.sub.2 (60 sccm) at total pressure of 40 torr and temperature of 450° C.
[0087] In one aspect, the invention includes, but is not limited to, a novel method for synthesizing nanoparticles and nanorods by sonofragmentation of substrates, including (a) semiconductors, metals, and oxides; (b) single-crystalline, poly-crystalline, and amorphous materials; and (c) magnetic and superconductive materials. In another aspect, the invention includes, but is not limited to, a novel method for in-situ or post-synthetic surface functionalization of synthesized nanoparticles or nanorods by:
[0088] (a) sonofragmenting the substrates in desired solvents;
[0089] (b) sonofragmenting the substrates with desired surfactants; and
[0090] (c) chemical modification to replace the surface-bonded solvent or surfactant molecules with other functional groups.
[0091] While preferred embodiments of the invention are disclosed herein, many other implementations will occur to one of ordinary skill in the art and are all within the scope of the invention. Each of the various embodiments described above may be combined with other described embodiments in order to provide multiple features. Furthermore, while the foregoing describes a number of separate embodiments of the apparatus and method of the present invention, what has been described herein is merely illustrative of the application of the principles of the present invention. Other arrangements, methods, modifications, and substitutions by one of ordinary skill in the art are therefore also considered to be within the scope of the present invention.