HIGH-PERFORMANCE PLANAR SOLAR CONCENTRATORS BASED ON NANOPARTICLE DOPING
20170324370 · 2017-11-09
Inventors
Cpc classification
H01L31/02168
ELECTRICITY
H01L31/055
ELECTRICITY
H01L31/0547
ELECTRICITY
H01L31/02322
ELECTRICITY
H01L31/054
ELECTRICITY
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L31/055
ELECTRICITY
Abstract
A light scattering-based solar concentrator (LSSC) uses high refractive index nanoparticles (NPs) as dopants to selectively scatter photons across the solar spectrum without spectroscopic conversion by different sized nanoparticles. The LSSCs are limited by a single parameter: the surface photon losses, which can be addressed by nanofabrication to implement anti-reflective and light trapping structures into LSSC designs. The LSSC design provides solar concentrator techniques for photovoltaic (PV) applications.
Claims
1. A light scattering-based solar concentrator (LSSC) for photovoltaic (PV) applications, comprising dielectric oxide nanoparticles (NPs) having a refractive index greater than 2.0 dispersed in a binder formed as a waveguide configured for attachment to a solar cell.
2. The LSSC according to claim 1 where the LSSC has a concentration ratio greater than 0.58.
3. The LSSC according to claim 1 further comprising one or more reflectors attached to one ore more surfaces of the waveguide to reflect transmitted light.
4. The LSSC according to claim 3 further comprising at least one layer of nanostructure combining anti-reflective and light trapping on a surface opposite said one or more surfaces of the waveguide to reduce photon surface loss.
5. The LSSC according to claim 3 wherein the NPs are confined to a thin scattering layer within the waveguide.
6. The LSSC according to claim 1 further comprising a luminescence solar concentrator (LSC) placed on top of the LSSC to form a hybrid structure.
7. The LSSC according to claim 1 wherein the NPs are in a range of 100 nm to 800 nm.
8. The LSSC according to claim 7 wherein the NPs are in a range of 250 nm to 500 nm.
9. The LSSC according to claim 1 wherein the NPs are uniformly dispersed in the binder.
10. The LSSC according to claim 1 wherein the binder includes one or more of polymethyl methacrylate (PMMA) or methyl methacrylate (MMA).
11. The LSSC according to claim 1 wherein the NPs are TiO.sub.2 having sizes ranging from 100 nm to 800 nm.
12. The LSSC according to claim 11 wherein the binder is selected from polymethylmethacrylate glass, polycarbonate glass, polydimethylsiloxane polymer, and perflourinated polymer.
13. The LSSC according to claim 11 further comprising one or more fluorescence particles dispersed in the binder.
14. The LSSC according to claim 1 further comprising one or more fluorescence particles dispersed in the binder.
15. A solar energy device, comprising: a light scattering-based solar concentrator (LSSC) comprising dielectric oxide nanoparticles ranging in size from 100 nm to 800 nm and having a refractive index greater than 2.0 dispersed in a binder which is optically transparent for light and is thermal and photo radiation stable with a refractive index of 1.4 to 1.8; and at least one solar cell connected to at least one edge of the LSSC.
16. The solar device of claim 15 wherein the solar cell is a multi junction solar cell.
17. The solar device of claim 15 wherein the LSSC is multilayered in configuration and has different band gaps in different layers.
18. The solar device of claim 15 wherein the LSSC further comprises one or more fluorophore particles in the binder.
19. A cover for an electronic device, comprising: a light scattering-based solar concentrator (LSSC) comprising dielectric oxide nanoparticles ranging in size from 100 nm to 800 nm and having a refractive index greater than 2.0 dispersed in a binder which is optically transparent for light and is thermal and photo radiation stable with a refractive index of 1.4 to 1.8; at least one solar cell connected to at least one edge of the LSSC; and a conductor to provide energy from the at least on solar cell to an electronic device which fits within or partially within the cover.
20. The cover of claim 19, wherein the cover is configured for a mobile telephone, and wherein the LSSC is configured to cover a major surface of the mobile telephone and the at least one solar cell is positionable at a side surface of the mobile telephone.
21. The cover of claim 20 further comprising a luminescence solar concentrator containing a dye stacked on the LSSC.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The foregoing and other objects, aspects and advantages will be better understood from the following detailed description of a preferred embodiment of the invention with reference to the drawings, in which:
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
[0031] As an electromagnetic wave, the scattering of light by a homogenous spherical particle can be described by the Mie solution from solving Maxwell's equations. The light scattering capability of the single particle can be well quantified by a figure of merit, Mie scattering cross section (σ, m.sup.2), which depends on the incident wavelength (λ, nm) and varies with the particle diameter (d, nm) (see examples in
TABLE-US-00001 TABLE 1 σ.sub.sum for 1 g of TiO.sub.2 NPs with d = 300 and 500 nm at λ = 500 nm. d 300 nm 500 nm σ 2.46 × 10.sup.−13 m.sup.2 5.02 × 10.sup.−13 m.sup.2 Number of particles in 1 g (N.sub.g) 1.67 × 10.sup.13 3.61 × 10.sup.12 σ.sub.sum (σ × N.sub.g) 4.11 m.sup.2 1.81 m.sup.2
[0032] Furthermore, for the sample of NP with d=500 nm although a at wavelength λ, =500 nm (σ=5.02×10.sup.−13 m.sup.2) is about the half of that at wavelength λ=950 nm (σ=9.07×10.sup.−13 m.sup.2), total σ.sub.sum of the sample at λ=500 nm (σ.sub.sum=1.95×106 m.sup.2) is threefold higher than that at λ=950 nm (σ.sub.sum=6.37×105 m.sup.2) because the solar spectrum provides more photon at λ=500 nm than that at λ=950 nm (see Table 2).
TABLE-US-00002 TABLE 2 σ.sub.sum for TiO.sub.2 NPs with d = 500 nm at λ = 500 nm and 950 nm. λ 500 nm 950 nm σ 5.02 × 10.sup.−13 m.sup.2 9.07 × 10.sup.−13 m.sup.2 Number of photons in AM1.5G 3.88 × 10.sup.18 7.03 × 10.sup.17 solar spectrum (N.sub.p) σ.sub.sum (σ × N.sub.p) 1.95 × 10.sup.6 m.sup.2 6.37 × 10.sup.5 m.sup.2
[0033] With these considerations when applying σ to describing the total light scattering capability of ensemble NP sample (1 g of TiO.sub.2 NPs) for the entire solar spectrum, we here define σ.sub.g.sup.sun (m.sup.2.Math.g.sup.−1) as spectrally-averaged Mie scattering cross section of TiO.sub.2 NPs at unit weight. It is noted that σ.sub.g.sup.sun is only a function of d because the condition of sunlight (defined as solar spectrally-averaged σ−σ.sup.sun m.sup.2) and the number of the particles (defined as particle numbers of TiO.sub.2 NPs at unit weight—N.sub.g, g.sup.−1) have already been counted in:
where λ.sub.min (nm) and λ.sub.max (nm) indicates the wavelength region of interest; φ.sub.sun(λ) (m.sup.−2.Math.s.sup.−1) is photon distribution of AM1.5G solar spectrum; a is calculated from the online Mie theory calculator for TiO.sub.2 NPs in PMMA medium (RI=1.49); and ρ (g.Math.cm.sup.−3) is the density of the TiO.sub.2 NPs (ρ=4.23 g.Math.cm.sup.−3). The plot of σ.sub.g.sup.sun as function of d includes three different plots as depicted in
[0034] It is noted in
[0035] The study of general LSSC doped with 300 nm TiO.sub.2 NPs focused on investigating the effects of NP concentration (w, ppm) and waveguide dimensions including length (a, inch) and thickness (1, inch) on η.sub.SC. During the experiments, either a blackout blind or a diffuse reflector was used to attach to the bottom of the device (see schematic representation in
[0036] In addition, a theoretical model (derived in
The total photo flow that is delivered to the solar cell is
Q.sub.d(λ)=Q.sub.d,1(λ)+Q.sub.d,2(λ)+Q.sub.d,3(λ)+ . . . +Q.sub.d,N−1(λ)+Q.sub.d,N(λ)
Substitute the expressions of Q.sub.d,N(λ), Q.sub.d,N−1(λ) and Q.sub.d,1(λ) into the above expression, calculate the sum of a geometric sequence and rearrange the equation can yield:
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Q.sub.d(λ)=Q.sub.d,[1](λ)+Q.sub.d,[2](λ)+Q.sub.d,[3](λ)+ . . . .
The expression of Q.sub.in,[1](λ) is:
The expression of Q.sub.in,[2](λ) is:
Substitute the expression of Qin,[1](λ), Qin,[2](λ) and . . . into the expression of Qd(λ) can yield:
Simplified the above expression can finally yield:
[0038] According to equation (1), η.sub.SC is the product of η.sub.cell and P. The former is 15% for the solar cells used in our experiments and the latter can be calculated by the following equations:
where TPMMA (%) is the transparency of PMMA (TPMMA=91%); Tint (%) is the internal transparency of the waveguide excluding PMMA; F (%) is the theoretical fraction of the scattered light that is not trapped by TIR within the waveguide; k (dimensionless) is the photon transport length coefficient; and N (dimensionless) is the number of scattering along the photon transport length (notated by k.Math.l, m). The calculation methods of T, F, k and N are given as follow:
where ∈ (ppm.sup.−1.Math.in.sup.−1) is the absorption coefficient of TiO.sub.2 NPs in the waveguide from 400 nm to 1100 nm (∈=0.3188 ppm.sup.−1 in.sup.−1, determined experimentally in
TABLE-US-00003 TABLE 3 ε obtained from the exponential fitting results. λ region of interest VIS NIR VIS + NIR (400-700 nm) (700-1100 nm) (400-1100 nm) ε.sub.300 nm (ppm.sup.−1 .Math. in.sup.−1) 0.03900 0.02706 0.03188 ε.sub.500 nm (ppm.sup.−1 .Math. in.sup.−1) 0.03627 0.02561 0.03044
It should be noted that whereas
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[0041] The experimental results for concentration-, length- and thickness-dependent measurements as depicted in
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[0043] The consistency between the theoretical model and the experimental results was very intriguing, which encouraged us to search for high-performance (high η.sub.SC and over unity C) solar concentrators by tuning NP concentration, waveguide length and thickness. To start this specific task, it is necessary to identify some basic relationships between the three parameters (w, a and l) and the two target values (η.sub.SC and C).
[0044] Suggested by the model results, we fabricated general LSSCs with w=100 ppm, l=⅛ inch and a varied from 2 to 3 inches. The same model analysis was also applied to the transparent LSSCs, for which w=12 ppm was selected. The experimental results and model predictions of both the general (300 nm TiO.sub.2 NPs) and transparent (500 nm TiO.sub.2 NPs) LSSCs are summarized in Table 5 (entry 300 nm and 500 nm).
TABLE-US-00004 TABLE 5 Performance of solar concentrators fabricated based on the model analysis. Concentration and dimensions Model predictions Experimental results Entry w a I T.sub.VIS.sup.cal η.sup.cal P.sup.cal T.sub.VIS.sup.EXP η.sup.exp P.sup.exp (Dopant) (ppm) (inch) (inch) G (%) (%) (%) C.sup.cal (%) (%) (%) C.sup.exp 300 nm.sup.a 100 2 ⅛ 4 — 4.80 32.0 1.28 — 4.36 ± 0.22 29.1 ± 1.5 1.16 ± 0.06 300 nm.sup.a 100 2.5 ⅛ 5 — 3.82 25.5 1.27 — 3.58 ± 0.13 23.9 ± 0.9 1.19 ± 0.04 300 nm.sup.a 100 3 ⅛ 6 — 3.03 20.2 1.21 — 2.83 ± 0.10 18.9 ± 0.7 1.13 ± 0.04 500 nm.sup.b 12 2 ⅛ 4 80 0.97 6.5 0.26 81 0.95 ± 0.06 6.3 ± 0.4 0.25 ± 0.02 500 nm.sup.b 12 2.5 ⅛ 5 80 0.92 6.1 0.31 81 0.92 ± 0.03 6.1 ± 0.2 0.31 ± 0.01 500 nm.sup.b 12 3 ⅛ 6 80 0.86 5.8 0.35 81 0.86 ± 0.04 5.7 ± 0.3 0.34 ± 0.02 R305.sup.a 300 2 ⅛ 4 — — — — — 3.54 ± 0.20 23.6 ± 1.3 0.94 ± 0.05 R305.sup.a 300 2.5 ⅛ 5 — — — — — 3.07 ± 0.14 20.5 ± 1.0 1.02 ± 0.05 R305.sup.a 300 3 ⅛ 6 — — — — — 2.79 ± 0.22 18.6 ± 1.4 1.11 ± 0.09 300 nm| 100|300 2 ¼.sup.c 2 — — — — — 7.58 ± 0.30 50.5 ± 2.0 1.01 ± 0.04 R305.sup.a 300 nm| 100|300 2.5 ¼.sup.c 2.5 — — — — — 6.31 ± 0.21 42.1 ± 1.4 1.05 ± 0.04 R305.sup.a 300 nm| 100|300 3 ¼.sup.c 3 — — — — — 5.26 ± 0.32 35.1 ± 2.1 1.05 ± 0.06 R305.sup.a .sup.aw/ diffuse reflector; .sup.bw/ blackout blind; .sup.cthickness of the stacked waveguide, each has a thickness of ⅛ inch.
[0045] It is noted that for general LSSCs, the experimental results are slightly lower than the model predications while the results of transparent LSSCs are consistent with each other. The slight difference in the results of general LSSCs can be attributed to the effect of high concentration that is not considered in our model. High NP concentration leads to the top surface of the waveguide much dense and possibly changes the waveguide/air interface, which could act like a weak diffuse reflector to reflect some incident light photons before they enter through the waveguide. Therefore, the theoretical curves in
[0046] Although high-performance LSSCs can be achieved by controlling light scattering through manipulation of NP concentration and device size, the highest η.sub.SC obtained in our study was not higher than 5% under the condition of C>1 due to significant increase in the scattering-induced surface photon loss as the device size increases. To circumvent this problem, we propose a stacking architecture where a LSC is placed on the top of a LSSC (see schematic representation in
[0047] To test this hypothesis, we chose BASF lumogen R305, a commercial dye that is widely applied in the research of LSCs, and fabricated a series of LSCs that have the same dimensions as the general LSSCs. Due to the thin thickness of the plate (l=⅛ in), 300 ppm of the dye concentration was used to guarantee a relatively strong light absorbance. As listed in Table 5 (entry R305), the η.sub.SC of these fabricated LSCs decreases from 3.54% to 2.79% while C increases from 0.94 to 1.11 with waveguide length, which is common for LSCs and consistent with previous reports, suggesting that the increase of device size typically increases the photon transport length inside the waveguide and thus increases the photon loss due to the self-absorption of the dye.
[0048] The experimental results from the hybrid devices are impressive. In Table 5 (entry 300 nm R305 nm), it shows that these hybrid devices exhibit exceptional high η.sub.SC from 5.26% to 7.58% with C>1, making them high performance with both high-efficiency and effective. It is noted that the optical efficiency of these hybrid devices are relatively high from 35% up to 51%, implying that over half of the solar power is converted. In our study a silicon solar cell with η.sub.cell=15% was used. If we apply high-efficiency III-V GaAs solar cells (η.sub.cell=24.4%) to this hybrid system, it is possible to achieve η.sub.SC>10%, towards which numerous efforts have been made in the development of high-performance solar concentrators. In addition, due to the scattering and concentration of the entire solar spectrum by the hybrid system, a wide variety of multi-junction solar cells can be used to achieve η.sub.SC from 15% to over 20%.
[0049] In summary, a series of high-performance LSSCs have been presented based on the concept of light scattering by TiO.sub.2 NPs. In order to describe the solar light scattering capability of TiO.sub.2 NPs at unit weight in ensemble samples, we defined a new parameter σ.sub.g.sup.sun from the Mie solution, which solely depends on particle diameter. Results from study of σ.sub.g.sup.sun support our rationale to fabricate our general and transparent LSSCs using different sizes of the NP. Both experimental and theoretical studies suggest that the η.sub.SC and C of these devices can be tuned by controlling the degree of light scattering through the manipulation of NP concentration and device dimensions. Our LSSC devices exhibit several advancements in current solar concentrator research. Our general LSSCs with G=4˜6 show η.sub.SC=2.83˜4.36% and C=1.13˜1.19 that were measured outdoor under real-time sunny condition. These results are comparable to current high-efficiency LSCs, which typically have small G (G≦2.5) and low C (C<0.75) and are measured using solar simulators. The fabricated transparent LSSC devices achieve η.sub.SC=0.86˜0.95% with T.sub.VIS=81%, which are superior to the best transparent LSCs reported. More significantly, under our current experiment settings, we developed an optimized hybrid device with the architecture of LSC stacking on LSSC, which exhibit high efficiency up to 7.58%. This is the first effective (C>1) device that is capable of concentrating over 50% of the solar energy.
[0050] Comparing to traditional LSC approach, our concept of LSSC provides a viable format of solar concentration system to accelerate its PV application because of its high-efficiency and effectiveness. Such design is also capable of reducing the production cost of the solar concentrators significantly because of the abundancy and cheapness of TiO.sub.2 NPs. Another merit of our LSSC concept is that the device is capable of concentrating the entire solar spectrum if the sizes of TiO.sub.2 NPs are appropriately selected. The only concern for practical application of our LSSCs is how to improve parameter C of the devices. Reported in this study, the parameter C of our devices is not as higher as expected. Our modeling results shown in
[0051] Theoretically, there is about 13% (equal to 0.5.Math.F in equation (3)) chance for a photon to escape from the top surface of the device after each scattering event. When multiple scattering are needed for photons reaching the edges, such low possibility will lead to significant photon loss. Therefore, any means that reduces photon surface escape can significantly improve the C, thus, the performance of the device. With advancements in technologies of nanofabrication, particularly nano-photonic developments, several approaches can be implemented to our LSSC design to reduce the possibility of photon surface loss. One approach is modifying the top surface with a layer of anti-reflective coating combined with photon trapping nanostructures. Various biologically mimic structures, typically having a dense of arrays of nanostructure such as nanopillar structure, have been widely used as anti-reflective layer for light management in photonic field. Similar nanostructure have been also explored as light trapping structure in PV to manipulate light at a subwavelength scale to effectively enhance and control light scattering processes within PV device. Therefore, it is possible to fabricate a layer of nanostructure combining anti-reflective and light trapping on the top surface of LSSC device as shown in schematic representation in
[0052] Another approach to reducing the possibility of photon surface escape is to minimize the number of scattering event before the photons reach to the edges. This can be accomplished by reducing the thickness of the scattering layer within the waveguide (see schematic representation in
[0053] A certain amount of TiO.sub.2 NPs and 0.1% AIBN as free radical initiator were added to methyl methacrylate (MMA). The resulting mixture was sonicated until the TiO.sub.2 NPs were uniformly dispersed. The mixture was then stirred in a water bath at 85° C. During the heating, the viscosity of the mixture gradually increased. When the viscosity of the mixture looks like higher than that of glycerol, the heating was stopped and the flask was transferred into an ice/water bath at 0° C. After being cooled down, the mixture was poured into a glass mold. The mold was placed in an oven at 45° C. for 48 h. At the end of this thermal treatment, the mixture turned into solid and was further cured at 100° C. for 2 h. After being cooled down, the plate can be easily separated from the glass mold. The raw plate was cut and polished into the plate with desirable dimensions.
[0054] The solar cells used in the experiments were commercial silicon solar cells. After the die-saw processes and/or wire soldering, the T.sub.iceII dropped from the reported 18+% down to 15±0.8% with J.sub.sc=37.6±1.9 mA.Math.cm.sup.−2, V.sub.oc=587±2 mV and FF=0.68 measured by a sourcemeter (Keithley). The solar cells were glued by UV-curable liquid optical clear adhesive to the four edges of the plate and then connected in series. A diffuse reflector (WhiteOptics) or a blackout blind (Edmund Optics) was directly attached to the bottom of the plate.
[0055] Due to the facility limitation for measuring large area (>1 cm.sup.2) device, the measurement of η.sub.SC was conducted outdoor under cloudless and real-time sunny condition with the solar power density at 1000±100 W˜m-2, measured by a solar power meter (Amprobe). Although such condition brought about 10% uncertainty to the measurement, it was considered producing more practical results.
[0056] The T.sub.VIS of transparent LSSCs are calculated by
where T.sub.m(λ) is the transmission spectrum of the waveguide from 400 nm to 700 nm and directly obtained from the UV-Vis spectrometer.
[0057] The LSSC can be used in a wide variety of applications. For example, they can be used on the sidings of residential homes and office building, the outside tiles or windows of commercial office buildings and homes, and on cases for electronic products such as mobile telephones, tablet and portable computers, Ipods®, hand held gaming systems, automobile and hand held navigation systems, hand held ham radios, etc. In some applications the aesthetics of these materials can be improved by applying or stacking a luminescence solar concentrator (LSC) on the LSSC to form a hybrid device. Different dyes can be used in the LSC to tune, for example, the color of the sidings, tiles, or phone cases.
[0058] In the LSSC, the NPs are distributed in a binder or section of a binder which is generally transparent and thermostable. The NPs are high dielectric oxide NPs with a refractive index greater than 2.0, and include TiO.sub.2, ZnO, MgO, and other metal oxides, and can include mixtures of these different metal oxides. The NPs are typically in the range of 100 nm to 800 nm and more preferably in the range of 250 nm to 500 nm. Typically, the characteristics of a good binder for the solar concentrator structure include being optically transparent for light (400 nm-1100 nm) and thermal/photo radiation stable with a refractive index preferably of 1.4-1.8. Examples of suitable binders include glass, polymethylmethacrylate (PMMA) glass, polycarbonate glass, polydimethylsiloxane (PDMS) polymer, and perfluorinated polymer based optical materials. In some applications, one or more fluorescence particles may also be distributed in the binder with the NPs. In still other applications, dyes may be incorporated in the binder or in materials adjacent the LSSC.
[0059]
[0060] While the invention has been described in terms of preferred embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims.