JEWELRY MANDREL PLIERS AND METHOD OF USING SAME
20170266785 · 2017-09-21
Inventors
Cpc classification
B21F1/002
PERFORMING OPERATIONS; TRANSPORTING
B21D53/44
PERFORMING OPERATIONS; TRANSPORTING
B25B7/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D53/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a mandrel tool and method for more efficiently and consistently forming various shapes of material. In one embodiment of the invention, a pair of pliers having mandrel jaws that are shaped with a uniform cross sectional area throughout a length of the mandrel jaw is used to replace the traditional tapered mandrel. Because the mandrel jaws have a uniform cross sectional area, the wire, for example, can be wrapped multiple times around the mandrel jaw when it is desired to produce multiples of the same shape. For added versatility, the pliers can have opposing mandrel jaws, with different size cross sectional area.
Claims
1. A pair of mandrel pliers for forming a material during the manufacture of jewelry, the pair of mandrel pliers comprising: a first member forming a first handle, wherein the first member has a first proximate end and a first distal end; a second member forming a second handle, wherein the second member has a second proximate end and a second distal end, and wherein the first member and the second member are pivotably joined at a central connection point; a first mandrel jaw pivotably fastened to the first member at the first distal end, and wherein the first mandrel jaw is slidably engaged to a second rail housed between opposing sidewalls of the second member at a position between the second proximate end and the second distal end; a second mandrel jaw pivotably fastened to the second member at the second distal end, and wherein the second mandrel jaw is slidably engaged to a first rail housed between opposing sidewalls of the first member at a position between the first proximate end and the first distal end; and wherein the first mandrel jaw and the second mandrel jaw are capable of securely gripping the material at a location between the first mandrel jaw and the second mandrel jaw upon an application of a squeezing force to the first handle and the second handle, and wherein the first mandrel jaw and the second mandrel jaw are parallel to each other upon the application of the squeezing force.
2. The pair of mandrel pliers of claim 1, wherein the first mandrel jaw is suspended between the first bifurcation and the second bifurcation, and wherein the second mandrel jaw is suspended between the second bifurcation and the first bifurcation.
3. The pair of mandrel pliers of claim 2, wherein the first mandrel jaw is suspended between the first bifurcation and the second bifurcation, and wherein the second mandrel jaw is suspended between the second bifurcation and the first bifurcation.
4. The pair of mandrel pliers of claim 2, further comprising: a first spring housed at least partially within the trough of the first member, wherein the first spring is anchored to the first proximate end of the first member, and wherein the first spring is anchored to a proximate end of the second mandrel jaw; and a second spring housed at least partially within the trough of the second member, wherein the second spring is anchored to the second proximate end of the second member, and wherein the second spring is anchored to a proximate end of the first mandrel jaw
5. The mandrel pliers of claim 1, wherein said first cross-sectional area is rectangular, said second cross-sectional area is rectangular, or both.
6. The mandrel pliers of claim 1, wherein said first cross-sectional area is triangular, said second cross-sectional area is triangular, or both.
7. The mandrel pliers of claim 1, wherein said first cross-sectional area is oval, said second cross-sectional area is oval, or both.
8. The mandrel pliers of claim 1, wherein said first cross sectional area is circular, said second cross-sectional area is circular, or both.
9. The mandrel pliers of claim 1, wherein wrapping said material around said first mandrel jaw at said location forms a first loop enclosing a first area, and wherein wrapping said material around said second mandrel jaw at said location forms a second loop enclosing a second area different than said first area.
10. The mandrel pliers of claim 1, further comprising an adjustment screw that controls a width of a gap between the first mandrel jaw and the second mandrel jaw when the mandrel pliers are in a closed configuration
11. A method for forming a material using a pair of mandrel pliers, said method comprising: placing said material at a location between said first mandrel jaw and said second mandrel jaw, wherein the location is also within the first operable length of the first mandrel jaw and the second operable length of the second mandrel jaw; applying a squeezing force to said first handle and said second handle to securely grip the material at the location between said first mandrel jaw and said second mandrel jaw; pulling on said material while wrapping said material at least partially around said first mandrel jaw to form a first loop at least partially enclosing a first area, or pulling on said material while wrapping said material at least partially around said second mandrel jaw to form a second loop at least partially enclosing a second area different than said first area; wherein the pair of mandrel pliers comprise a first member forming a first handle, wherein the first member has a first proximate end and a first distal end; a second member forming a second handle, wherein the second member has a second proximate end and a second distal end, and wherein the first member and the second member are pivotably joined at a central connection point; a first mandrel jaw pivotably fastened to the first member at the first distal end, and wherein the first mandrel jaw is slidably engaged to a second rail housed between opposing sidewalls of the second member at a position between the second proximate end and the second distal end; a second mandrel jaw pivotably fastened to the second member at the second distal end, and wherein the second mandrel jaw is slidably engaged to a first rail housed between opposing sidewalls of the first member at a position between the first proximate end and the first distal end; and wherein the first mandrel jaw and the second mandrel jaw are capable of securely gripping the material at a location between the first mandrel jaw and the second mandrel jaw upon an application of a squeezing force to the first handle and the second handle, and wherein the first mandrel jaw and the second mandrel jaw are parallel to each other upon the application of the squeezing force.
12. The method of claim 11 further comprising: releasing said squeezing force to separate said first mandrel jaw and said second mandrel jaw; continuing to wrap the material around either said first mandrel jaw or said second mandrel jaw to complete said first loop or said second loop.
13. The method of claim 12, further comprising: repeating the steps of the method to form a plurality of loops.
14. The method of claim 12, further comprising: hammering said first loop or said second loop to sharpen corners of said first loop or said second loop.
15. The method of claim 11, wherein said first area comprises one of a rectangular shape, a triangular shape, an oval shape, and a circular shape.
16. The method of claim 11, wherein the second area comprises one of a rectangular shape, a triangular shape, an oval shape, and a circular shape.
17. The method of claim 11, wherein the first member further comprises a first bifurcation at the distal end, and wherein an elongate body of the first member is shaped to define a trough, and wherein the second member further comprises a second bifurcation at the distal end, and wherein an elongate body of the second member is shaped to define a trough.
18. The method of claim 17, wherein the first mandrel jaw is suspended between the first bifurcation and the second bifurcation, and wherein the second mandrel jaw is suspended between the second bifurcation and the first bifurcation.
19. The method of claim 17, wherein the pair of mandrel pliers further comprises: a first spring housed at least partially within the trough of the first member, wherein the first spring is anchored to the first proximate end of the first member, and wherein the first spring is anchored to a proximate end of the second mandrel jaw; and a second spring housed at least partially within the trough of the second member, wherein the second spring is anchored to the second proximate end of the second member, and wherein the second spring is anchored to a proximate end of the first mandrel jaw.
20. The method of claim 11, further comprising an adjustment screw for controlling a width of a gap between the first mandrel jaw and the second mandrel jaw when the mandrel pliers are in a closed configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0025] Referring now to
[0026] Referring now to
[0027] Although mandrel jaws 110, 120 are illustrated in the form of square mandrels, various shapes can be utilized for the mandrel jaw 110, 120 without departing from the spirit and scope of the invention. For example, the mandrel jaws could be triangular, round, oval, rectangular, or any other shape that is desired by a jeweler for shaping jewelry. Additionally, the opposing jaws could each be a different shape. For example, one jaw could have a triangular cross section and the other jaw could have a square cross section.
[0028] Referring now to
[0029] Referring now to
[0030] Referring now to
[0031] Referring now to
[0032]
[0033] Returning to
[0034] As mentioned previously, although mandrel jaws 1410 and 1420 are illustrated in the form of square mandrels, various shapes can be utilized for the mandrel jaw 1410 and 1420 without departing from the spirit and scope of the invention. For example, the mandrel jaws could be triangular, round, oval, rectangular, or any other shape that is desired by a jeweler for shaping jewelry. Additionally, the opposing jaws could each be a different shape. For example, one jaw could have a triangular cross section and the other jaw could have a square cross section. Additionally, the mandrel pliers 1400 are not limited to mandrel jaws of the same size or shape, or any combination thereof. For example, one pair of parallel action mandrel pliers may have rectangular mandrel jaws, with each jaw being the exact same size and shape, and another pair may have one mandrel that is rectangular and the other mandrel that is triangular and a smaller size than that of the rectangular mandrel. The present invention is not limited to any combination of size or shape of the mandrel jaws.
[0035] In the non-limiting embodiment in
[0036] Passing through one of the two mandrel jaws 1410 and 1420 is an adjustment screw 1490. In the present non-limiting embodiment, the adjustment screw 1490 passes through mandrel jaw 1420. The adjustment screw 1490 can keep the mandrel jaws 1410 and 1420 from closing past any particular width. The adjustment screw 1490 prevents the mandrel jaws 1410 and 1420 from closing any farther than the set width, and the screw 1490 can also prevent the mandrel jaws 1410 and 1420 from crushing the wires or the shape created by the wires or other material. Other types of détente mechanisms may be used to prevent the mandrel jaws 1410 and 1420 from closing any farther than a set width.
[0037] This non-limiting exemplary embodiment may be used in the same manner as disclosed with respect to
[0038] An advantage of this non-limiting exemplary embodiment is that the parallel action provided by the mandrel pliers 1400 has a leveraging quality such that metal gripped by the pliers 1400 can be gripped much more tightly and securely while using less hand strength as compared to other types of pliers. Also, the metal can be gripped more tightly without marking or marring the metal by the pliers 1400.
[0039]
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[0042]
[0043] For the other end shape, the proximate end of mandrel jaw 1420 attached to spring 1460 comprises an arcuate shape, and the spring 1460 is attached to an aperture 1730 located at the proximate end of mandrel jaw 1420. With this alternative end shape, the mandrel jaw 1420 has a reduced width on its proximal end so as to permit sliding on the surface of the rivet 1426 as the mandrel jaws move between the open and closed configurations. The reduced width of the mandrel jaw 1420 on its proximal end allows for the rivet to slide along the outside-facing surface of the mandrel jaw 1420, and the spring 1460 helps keep the mandrel jaw 1420 in contact with the rivet 1426 by applying pressure that pulls the mandrel jaw 1420 toward the handles 1402, 1404 and outward, thereby forcing the mandrel jaw 1420 to keep in contact with the rivet 1426. Alternatively, the proximate end of the mandrel jaw 1420 may comprise a flat angled shape, as illustrated with the first end shape of the mandrel jaw 1410, instead of an arcuate shape, as illustrated with the second end shape of the mandrel jaw 1420.
[0044] Also illustrated in
[0045]
[0046]
[0047]
[0048] The parallel-action mandrel pliers 1400 may also be used to crisp up any bends in the wire. For example, when a user makes square jump rings, the user wraps the wire around one of the mandrel jaws 1410, 1420 by hand, and each side of the square jump ring might have a slightly curved or rounded shape, especially when using a heavier gauge wire that is more difficult to manipulate by hand and when not employing the use of a hammer to tap the wire into shape on the mandrel jaw. After cutting the coil of jump rings apart, the user can flatten each side of the square jump ring by placing the ring back on one jaw of the pliers 1400 and applying the other mandrel jaw so as to apply pressure to flatten a particular side of the jump ring. The user can then remove the jump ring from the pliers 1400, rotate the square ring 180 degrees, put the square ring back on the mandrel jaw, and apply pressure via the other mandrel jaw. The user may also do the same with the other sides of the square jump ring to get a squared jump ring with flat sides. This technique is quicker than other conventional methods of crisping wire bends, such as hammering on the mandrel, and this technique may be used with the any size or shape, and combination thereof, of mandrel jaws.
[0049] In a non-limiting embodiment, the mandrel pliers 1400 may have mandrel jaws of different sizes. In this embodiment, the above disclosed technique of sharpening corners of jump rings may be more difficult when used with the larger mandrel jaw of the differently sized mandrel jaws because the smaller jaw does not extend the full width of the larger jaw and therefor limits the user's ability to sharpen or crisp the corners of a jump ring on the larger mandrel jaw with one compression of the mandrel jaws. Accordingly, the user may place the jump rings formed on the larger mandrel jaw onto the smaller mandrel jaw, and then align the corner of the jump ring snugly against the edge of the smaller jaw. By doing this, the user can then flatten the area of the side of the jump ring that is between the mandrel jaws, and this area may include the side of the jump ring up to the corner of the jump ring. Then, the user can slide the jump ring along the mandrel jaw so that the adjacent corner is pressed against the opposite side of the smaller mandrel, and then the user can then apply pressure so as to flatten the area around the adjacent corner of the jump ring. This technique may be then repeated for any of the other sides of the jump ring.
[0050] While the above technique may be used with parallel-action mandrel pliers with jaws of different sizes, crisping wire bends may be more efficient with parallel-action mandrel pliers with same size jaws. Alternatively, mandrel jaws with different shapes having the side that meets the other mandrel jaw the same width as each other may allow for a variety of different shapes and sizes to be formed while maintaining the ability to crisp the wire corners or any other wire bends. Additionally, the above techniques may be used with both open jump rings and closed (soldered) jump rings.
[0051]
[0052] The tool and method of the present invention thus provides an efficient and consistent method for a jeweler to make shapes using mandrels. When making shapes with sharp corners it is no longer necessary to join a loop together and form it by hammering it on a tapered mandrel. Because the loop can be left opened, the shapes can be more easily joined directly to each other before soldering them closed. A step is saved and finishing is easier because the jeweler does not have to cut the shape open and then re-solder. In addition, there are applications for open shapes to be used where it is not necessary to solder it closed, in which case, the step of cutting the formed link is saved.
[0053] The jeweler can make square, oval, circular, triangular, rectangular and other shapes in multiples rather than one at a time as is required when using a tapered mandrel. The jeweler can also maintain a consistent circumference of the shaped piece without having to flip the piece over repetitively as is required when working wired pieces of material on a tapered mandrel. A vise is no longer necessary because the jeweler can easily grip the material by hand using the mandrel pliers. The mandrel pliers allow the jeweler a good view of both the front and the back of the piece by changing the position of the handle on the pliers as the material is being worked. This makes it possible to wrap perfect coil in various shapes as desired by a jeweler.
[0054] Although the invention is described above and in the drawings using mandrel jaws of the same shapes, square, circular, etc., the invention is not limited to jaws of the same shape. For example, one jaw could be a square shape and the other rectangular. One could be triangular and the other circular. The mandrel jaws can also be chosen such that special shapes like hearts or teardrops can be formed. One jaw could be of a “v” or triangular shape that mates with an opposing heart shaped jaw to allow the formation of a crisp “v” or cleft in the top of the heart. Alternatively, one jaw could be of a “v” shape that mates with the bottom of the teardrop on a teardrop shaped opposing jaw. Numerous other shapes could also be formed with the mandrel pliers of the present invention by using various shapes on the jaws of the pliers.
[0055] Although the invention hereof has been described by way of a preferred embodiment, it will be evident that other adaptations and modifications can be employed without departing from the spirit and scope thereof. The terms and expressions employed herein have been used as terms of description and not of limitation; and thus, there is no intent of excluding equivalents, but on the contrary it is intended to cover any and all equivalents that may be employed without departing from the spirit and scope of the invention. For example, the shapes of the mandrel jaws could be any shape desired by the jeweler, including non-traditional shapes.