HONEYCOMB MODULE AND UNDERGROUND STORAGE SYSTEM
20170321397 ยท 2017-11-09
Assignee
Inventors
Cpc classification
F17C3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03F1/002
FIXED CONSTRUCTIONS
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E03B3/03
FIXED CONSTRUCTIONS
Y02A20/108
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2203/0612
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21D13/00
FIXED CONSTRUCTIONS
International classification
E03B3/03
FIXED CONSTRUCTIONS
B65G5/00
PERFORMING OPERATIONS; TRANSPORTING
F17C3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Individual honeycomb shaped modules used in an assembly for underground storage of storm water and other fluid storage needs. Modules are assembled into a resultant honeycomb shape for maximized structural strength and material use efficiency. Internal hexagonal or square shaped modules are assembled and encased by external hexagonal or square shaped modules. Internal adjacent modules are in direct fluid communications with one another through a channel-less chamber. Internal hexagonal or square shaped modules drain into external hexagonal or square shaped modules chamber where fluid is either stored or drained. Assemblies include various top and side pieces along with access ports for entry into said assembly.
Claims
1. A honeycomb shaped assembly system for storing water underground, wherein the honeycomb shaped assembly system is comprised of a plurality of individual adjoining hexagonal modules, wherein each hexagonal module is comprised of a hexagonally-shaped top, a combination of walls and/or legs extending downward from said hexagonally-shaped top depending on their position within the assembly, wherein modules along the perimeter of the assembly contain one or more walls to define the perimeter of the assembly to create an overall enclosed storage system, wherein, said walls are defined by extending vertically downward from said hexagonally-shaped top, along its edges so that said top and walls intercept one another at their ends, wherein said modules along the perimeter can also have one or more legs extending vertically from the hexagonally-shaped top, and positioned inward from the edges of the hexagonally-shaped top, and generally positioned on sides of the hexagonally-shaped top not having walls, wherein modules not along the perimeter of the assembly only having two or more legs extending vertically from the hexagonally-shaped top, and positioned inward from the edges of the hexagonally-shaped top, wherein the resulting assembly of internal and perimeter modules is defined by only having perimeter walls, and multiple internal legs, said legs not in contact with one another within modules or between adjacent modules, and resulting in a system with no defined channels, wherein said modules of honeycomb shaped assembly are arranged as a regular hexagonal tiling in which three hexagons meet at each vertex such that all walls of all modules are of the same width and are assembled such that walls of adjacent modules are lined up symmetrically with walls of all other modules, resulting in only 120 degree angles at each vertex of all adjoined hexagonal modules so three hexagonal modules at a point make a full 360 degrees, wherein at least one said module has an access hole in its top for access into said honeycomb shaped assembly system after installation underground.
2. A honeycomb shaped assembly system of claim 1, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a hexagonally-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a hexagonally-shaped bottom with upward extending legs and/or walls, wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the hexagonal top module and the top edge of the side walls of the hexagonal bottom module, respectively.
3. A honeycomb shaped assembly system of claim 1, containing one or more inflow and/or outflow pipes in module top or wall.
4. A honeycomb shaped assembly system of claim 1, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
5. A honeycomb shaped assembly system of claim 1, in which up to 35% of internal hexagonal shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a hexagonal shaped top slab larger than the resultant void area of the removed module(s), said hexagonal shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
6. A honeycomb shaped assembly system of claim 1, in which vertically extending side panels are added to the external perimeter of the assembly on sides of the assembly in which every other hexagonal module extends out 30% or more further than adjacent modules, said side panel extending between said modules to create additional void space and water storage, said void areas covered with a top slab shaped as a half-hexagon, said top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
7. A honeycomb shaped assembly system of claim 1, where the hexagonal top module, hexagonal bottom module, hexagonal top slab, and side panel are all comprised of concrete reinforced with rebar.
8. A honeycomb shaped assembly system of claim 1, where the top access hole is covered with an access frame and cover and optionally includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
9. A honeycomb shaped assembly system of claim 1, made water tight using an impervious liner, sealant or other means to prevent leakage.
10. A honeycomb shaped assembly system of claim 1, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
11. A honeycomb shaped assembly system of claim 1, wherein the joint is a shiplap joint, with one module having a female joint and the other module having a male joint.
12. A honeycomb shaped assembly system for storing water underground, wherein the honeycomb shaped assembly system is comprised of a plurality of individual adjoining hexagonal modules, wherein each hexagonal module is comprised of a hexagonally-shaped top, legs extending downward, from said hexagonally-shaped top depending on their position within the assembly, wherein the resulting assembly of internal defined by multiple internal legs, said legs not in contact with one another within modules or between adjacent modules, and resulting in a system with no defined channels, wherein said modules of honeycomb shaped assembly are arranged as a regular hexagonal tiling in which three hexagons meet at each vertex such that all walls of all modules are of the same width and are assembled such that walls of adjacent modules are lined up symmetrically with walls of all other modules, resulting in only 120 degree angles at each vertex of all adjoined hexagonal modules so three hexagonal modules at a point make a full 360 degrees, wherein at least one said module has an access hole in its top for access into said honeycomb shaped assembly system after installation underground.
13. A honeycomb shaped assembly system of claim 12, in which vertically extending side panels are added to the external perimeter of the assembly on sides of the assembly. wherein at least one said module has an access hole in its top for access into said honeycomb shaped assembly system after installation underground.
14. A honeycomb shaped assembly system of claim 12, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a hexagonally-shaped top with downward extending legs, and second module, known as the bottom module, having a hexagonally-shaped bottom with upward extending legs, wherein modules being stacked have identical combinations of legs, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs of the hexagonal top module, respectively.
15. A honeycomb shaped assembly system of claim 12, containing one or more inflow and/or outflow pipes in module top or wall.
16. A honeycomb shaped assembly system of claim 12, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
17. A honeycomb shaped assembly system of claim 12, in which up to 35% of internal hexagonal shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a hexagonal shaped top slab larger than the resultant void area of the removed module(s), said hexagonal shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
18. A honeycomb shaped assembly system of claim 12, where the hexagonal top module, hexagonal bottom module, hexagonal top slab, and side panel are all comprised of concrete reinforced with rebar.
19. A honeycomb shaped assembly system of claim 12, where the top access hole is covered with an access frame and cover and optionally includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
20. A honeycomb shaped assembly system of claim 12, made water tight using an impervious liner, sealant or other means to prevent leakage.
21. A honeycomb shaped assembly system of claim 12, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
22. A honeycomb shaped assembly system of claim 12, wherein the joint is a shiplap joint, with one module having a female joint and the other module having a male joint.
23. A method of assembling a hexagonal top module assembly system using only hexagonal top modules comprised of the steps of identifying the shape of the hexagonal module assembly desired, selecting and assembling the needed number of hexagonal top modules walls and/or legs, hexagonal top modules with top access holes, and hexagonal top modules with inflow pipes, excavating the site for assembly of the hexagonal top module assembly, placing dirt, concrete or rock on the floor of said excavated site, placing one or more of the hexagonal top modules together, open end down such that their side walls press directly against each other, arranging said hexagonal top modules such that the exterior modules defining the perimeter of the overall assembly have walls, that the internal hexagonal top modules, each have two or more legs, arranging that at least one hexagonal top module possesses a top access hole and that at least one exterior hexagonal top module possesses an inflow pipe, optionally adding side panels and cover panels to the hexagonal module assembly system, filling in the surrounding area of said excavation with rock and gravel, covering over the hexagonal module assembly system with dirt or other coverings.
24. A method of assembling a hexagonal top and bottom module assembly system using both hexagonal top and bottom modules comprised of the steps of identifying the shape of the hexagonal module assembly desired, selecting and assembling the needed number of hexagonal top and bottom modules walls and/or legs, hexagonal top modules with top access holes, and hexagonal modules with inflow pipes, excavating the site for assembly of the hexagonal top module assembly, placing dirt, concrete or rock on the floor of said excavated site, placing one or more of the hexagonal bottom modules together, open end up, arranging said hexagonal bottom modules such that the exterior modules defining the perimeter of the overall assembly have walls, that the internal hexagonal bottom modules each have two or more legs, arranging said hexagonal top modules over identical bottom modules and stacking and securing utilizing a ship lap joint to join together, arranging that at least one hexagonal top module possesses a top access hole and that at least one exterior hexagonal top module possesses an inflow pipe, optionally adding side panels and cover panels to the hexagonal module assembly system, filling in the surrounding area of said excavation with rock and gravel, covering over the hexagonal module assembly system with dirt or other coverings.
25. A square honeycomb shaped assembly system for storing water underground, wherein the honeycomb shaped assembly system is comprised of a plurality of individual adjoining square modules, wherein each square module is comprised of a square-shaped top, a combination of walls and/or legs extending downward from said square-shaped top depending on their position within the assembly, wherein modules along the perimeter of the assembly contain one or more walls to define the perimeter of the assembly to create an overall enclosed storage system, wherein, said walls are defined by extending vertically downward from said square-shaped top, along its edges so that said top and walls intercept one another at their ends, wherein said modules along the perimeter can also have one or more legs extending vertically from the square-shaped top, and positioned inward from the edges of the square-shaped top, and generally positioned on sides of the square-shaped top not having walls, wherein modules not along the perimeter of the assembly only having three or more legs extending vertically from the square-shaped top, and positioned inward from the edges of the square-shaped top, wherein the resulting assembly of internal and perimeter modules is defined by only having perimeter walls, and multiple internal legs, said legs not in contact with one another within modules or between adjacent modules, and resulting in a system with no defined channels, wherein said modules of square honeycomb shaped assembly are arranged as a square tilling honeycomb in which four square meet at each vertex such that all walls of all modules are of the same width and are assembled such that walls of adjacent modules are lined up symmetrically with walls of all other modules, resulting in only 90 degree angles at each vertex of all adjoined square modules so four square modules at a point make a full 360 degrees, wherein at least one said module has an access hole in its top for access into said square honeycomb shaped assembly system after installation underground.
26. A square honeycomb shaped assembly system of claim 25, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a square-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a square-shaped bottom with upward extending legs and/or walls, wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the square top module and the top edge of the side walls of the square bottom module, respectively.
27. A square honeycomb shaped assembly system of claim 25, containing one or more inflow and/or outflow pipes in module top or wall.
28. A square honeycomb shaped assembly system of claim 25, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
29. A square honeycomb shaped assembly system of claim 25, in which up to 35% of internal square shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a square shaped top slab larger than the resultant void area of the removed module(s), said square shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
30. A square honeycomb shaped assembly system of claim 25, in which vertically extending side panels are added to the external perimeter of the assembly.
31. A square honeycomb shaped assembly system of claim 25, where the hexagonal top module, hexagonal bottom module, hexagonal top slab, and side panel are all comprised of concrete reinforced with rebar.
32. A square honeycomb shaped assembly system of claim 25, where the top access hole is covered with an access frame and cover and optionally includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
33. A square honeycomb shaped assembly system of claim 25, made water tight using an impervious liner, sealant or other means to prevent leakage.
34. A square honeycomb shaped assembly system of claim 25, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
35. A square honeycomb shaped assembly system of claim 25, wherein the joint is a shiplap joint, with one module having a female joint and the other module having a male joint.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0063] The present embodiment provides a hexagonal module and assembly of modules for the underground collection and storage of fluids. The hexagonal modules offer enhanced strength and efficiency individually and in assembly of multiple modules. Modules can be assembled into various shapes and sizes, all being of a honeycomb pattern, to meet the size, space and shape restrictions of locations where the assemblies are being installed.
[0064] The module assembly can be generally square, round, rectangular, L-shaped or other shapes to work around other underground structures, including but not limited to sewer lines, utilities, fuel storage tanks, water mains and others. The hexagonal shape and resulting honeycomb assembly provides greatly improved strength at increased depths when compared to currently available technologies and thus overcomes limitations with lateral soil pressures which increase proportionately to the depth below the ground surface.
[0065] Hexagonal modules and resulting honeycomb assemblies can be installed at various depths and at various module heights. The top of the top module can be flush with the ground surface and placed in parking lots, landscape areas, sidewalks, airports, ports and streets and can be designed to handle site specific loading conditions such as parkway, indirect traffic, direct traffic and others. The module and assembly can also be placed deeper underground with the top of the top module being from a few inches to several dozen feet below finish surface due to its high strength design. The height of the individual modules or resulting assembled two-piece module can be from a few feet to over a few dozen feet in height.
[0066] The hexagonal shape and honeycomb assembly will allow this system, used for storage of fluids, to be installed deeper underground and be able to handle increased pressure and soil loads due to its shape without need to increase the wall thickness of the modules or increase the amount of rebar reinforcing therefore decreasing material and overall cost of deep installations. This is a major benefit over existing technologies or methods.
[0067] In certain embodiments of the present technology, the absence of interior walls in the design of the interior module sand the way modules join together with up to one module being in direct fluid communication with six other modules promotes unrestricted water flow between modules in all directions. This results in a more hydraulically efficient system and allows for fluid to evenly disburse through the assembly and minimize drag, velocities within the system, head loss and in turn enhance the system's ability to capture pollutants contained within the incoming storm water runoff, especially pollutants such as trash, sediment and TSS which are more easily removed when velocities are reduced via settling.
[0068] In another embodiment, drainage holes at the bottom of a module allow storm water to fully drain out to the floor preventing standing water.
[0069] In accordance with certain embodiments, modifications of side walls 40 in specific chambers can also be made near inflow points to act as pre-treatment settling chambers and isolate incoming sediments and other pollutants.
[0070] In some embodiments, specific chambers near outlet points can be modified to include treatment devices or methods such as media filters, membrane filters, biofilters to further treat storm water runoff before leaving the system.
[0071] In the preferred embodiment, the interior hexagonal module fits within an external hexagonal module.
[0072]
[0073]
[0074] The illustrated embodiment of
[0075] In certain embodiments, the hexagonal module and assembly of modules include joint lines between modules which can be sealed with a waterproof sealant or the entire module assembly wrapped in a plastic liner to make the storage system water tight.
[0076] In yet another embodiment, in order to join together a hexagonal top module 10 with a hexagonal bottom module 30, a male shiplap joint 22 is added on the top module bottom of leg 16 and a female shiplap joint 42 is added on the bottom module top of leg 36. This male 22 to female 42 shiplap joint connection allows the hexagonal top module 10 and hexagonal bottom module 30 to be locked together without risk of horizontal shifting of the two stacked modules which form an assembled hexagonal module as in
[0077] Conjoining of the modules is not limited to lap joints wherein differing construction environments may require different assembly latches, to increase, for example, the strength of the assembled module, may be employed and are possible and have been contemplated without departing from the scope of the present disclosure.
[0078] In another embodiment, the addition of side walls on the top module 18 of
[0079] In an alternate embodiment, the internal hexagonal top module 10 as presented in
[0080] The hexagonal top module 10 can be used in conjunction with other hexagonal top modules 10, placed side by side, to create a honeycomb shaped hexagonal module assembly 50 as represented in
[0081] The hexagonal module assemblies 50 made of many hexagonal top modules 10 or stacked top 10 and bottom 30 assembled hexagonal modules 51 are placed side by side in rows to create various shapes that are all arranged in a honeycomb pattern as in
[0082] Referring to
[0083] Notably, others have used assemblies defining lateral and longitudinal channels to distribute water through underground assembly. In contrast, the present technology's enhanced function of the hexagonal module assembly has improved performance, functionality and accessibility of the assembly 90 by allowing water to freely flow and fill the assembly in all directions unimpeded by channels.
[0084] Additionally, as in
[0085] Because of the assembly 90 is honeycombed shaped each individual module 10, 30, 11, and 31 along the perimeter is supported and connected by at least two or more adjacent modules 10, 30, 11, and 31, two to three modules 10, 30, 11, and 31 in the corners and four modules 10, 30, 11, and 31 along the sides. The load distribution of this configuration is optimized due the to the honeycomb configuration of the assembly 90. Outer perimeter modules 11 and 31 make contact with other modules 10, 30, 11, and 31 on the two sides and make contact with two additional modules 10, 30, 11, and 31 along the next inner row or column of modules 10, 30, 11, and 31 and the contact is made at sixty degree angles so the load on the perimeter modules 10, 30, 11, and 31 is dispersed evenly to other modules 10, 30, 11, and 31. This even load disbursement provides the overall assembly 90 with maximum compression strength and thus able to handle soil pressures associated with deep installations.
[0086] Furthermore, referring to
[0087] Referring again to
[0088] In one embodiment, around the perimeter of the assembly 90 where the individual modules 11 and 31 are arranged in a honeycomb pattern, they stick out to create an indented perimeter, as depicted in
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[0090] In accordance with one embodiment as presented in
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[0092] Access riser and access hatch assemblies 70 are positioned throughout key points in individual module tops 12 and allows access into the system 100 through access holes 6 for maintenance and cleaning of the system 100.
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[0095] In other embodiments composite or metal strands or other suitable construction materials in addition to rebar 8 or in place of rebar to reinforce the concrete or replace the need for rebar, may be employed and are possible and contemplated without departing from the scope of the present disclosure.
[0096] In an additional embodiment, the modules can be set up with the exterior bottom module having a solid floor section to detain or retain water. If infiltration of storm water into native soil is allowable or desired, the floor of each bottom module can include a drainage hole to allow captured storm water to exit the bottom of each module into the underlying rock base layer and or native soil for ground water recharge.
[0097] however, it is understood that this representation is an example and that other representations, for example, a concrete slab, are possible and contemplated without departing from the scope of the present disclosure.
[0098] In yet another embodiment,
[0099] In some embodiments, a hexagonal module and assembly of modules
[0100] Parkway loading includes sidewalks and similar areas that are adjacent to streets and other areas with vehicular traffic. Indirect traffic loading includes areas that encounter daily low speed traffic from vehicles ranging from small cars up to semi-trucks. Direct traffic loading includes areas, such as streets and interstates that encounter a high volume of high speed traffic from vehicles ranging from small cars to large semi-trucks. There is also heavy duty equipment loading that includes traffic from, for example, airplanes and heavy port equipment.
[0101] Accordingly, underground storage systems of the present invention may be constructed having walls, floors, and/or ceilings of various thicknesses, shapes and strengths (e.g., differing thicknesses of concrete or steel or differing amounts of rebar) such that they achieve a parkway load rating (e.g., a H10 load rating), an indirect traffic load rating (e.g., a H2O load rating), a direct traffic load rating (e.g., a H2O load rating), or a heavy duty equipment load rating (e.g., a H25 load rating), as required for a given installation site. Such embodiments may be employed and are possible and contemplated without departing from the scope of the present disclosure.
[0102] The above specification, examples, and data provide a complete description of the structure and use of exemplary embodiments. Feature(s) of the different embodiment(s) may be combined in yet another embodiment without departing from the recited claims.