MATERIAL HANDLING APPARATUS
20170267458 · 2017-09-21
Inventors
Cpc classification
International classification
Abstract
The invention relates to material handling apparatus comprising a collecting unit having a first auger, and a discharging unit having a second auger, the collecting unit being adapted for receiving a portion of the second auger, wherein the collecting unit comprises an opening providing access to the second auger permitting material collected by the collecting unit at the first location to be delivered into the discharging unit for conveying the material via the second auger to the second location. In a particular arrangement, the collecting unit comprises a feeding chamber located adjacent the opening and spaced apart from the opening defining spacing between the opening and the feeding chamber.
Claims
1. A collecting unit for a material handling apparatus, the collecting unit having a first auger, the collecting unit being adapted to receive a discharging unit having a second auger, wherein the collecting unit comprises an opening providing access to the second auger permitting material collected by the collecting unit at a first location to be delivered into the discharging unit for conveying the material via the second auger to a second location.
2. A collecting unit according to claim 1 wherein the collecting unit comprises a support body having a chamber for receiving a portion of the second auger, the chamber comprising the opening.
3-5. (canceled)
6. A collecting unit according to claim 2 wherein the support body comprises a base having a tapered leading edge for emulating the effect of a sled.
7. (canceled)
8. A collecting unit according to claim 1 further comprising a feeding chamber located adjacent the opening.
9. A collecting unit according to claim 8 wherein the feeding chamber is spaced apart from the opening defining spacing between the opening and the feeding chamber.
10. A collecting unit according to claim 8 wherein the feeding chamber is adapted to receive the material and to deflect the material into the opening for delivering the material into the discharging unit.
11-12. (canceled)
13. A collecting unit according to claim 1 wherein the first auger comprises a first section having a screw orientation that, during rotation of the first auger, delivers the material from the one end of the support body to the opening, and a second section having another screw orientation that, during rotation of the first auger, delivers the material from the opposite side of the collecting unit to the opening.
14. A collecting unit according to claim 13 wherein there is an interface between the first section and the second section of the first auger, the interface comprising a paddle assembly being located adjacent to the opening, the paddle assembly being adapted for delivering that the material conveyed by the first section and the material conveyed by the second section through the opening into the discharging unit.
15-19. (canceled)
20. A collecting unit according to claim 14 wherein the paddle means are adapted to throw the material towards an inner surface of the feeding chamber for deflection of the material into the discharging unit through the opening.
21-25. (canceled)
26. A material handling apparatus for conveying material stacked at a first location to a second location, the apparatus comprising a collecting unit having a first auger, the collecting unit being adapted to receive a discharging unit having a second auger, wherein the collecting unit comprises an opening providing access to the second auger permitting material collected by the collecting unit at a first location to be delivered into the discharging unit for conveying the material via the second auger to a second location, and a discharging unit having a second auger for delivering the material collected by the collecting unit to the second location.
27. An apparatus according to claim 26 wherein the apparatus further comprises first wheels for moving the apparatus and adjusting the height of the support body of the collecting unit, and wherein each first wheel is pivotally attached to the second face of the collecting unit via a support arm and an adjustable coupling extending from the second face of the collecting unit to a particular location of the support arm for adjusting the orientation of the support body.
28-30. (canceled)
31. An apparatus according to claim 27 wherein the support arm is attached to the second face of the support body of the collecting unit via a pivot joint and wherein an end of the coupling is attached to the second wall of the collecting unit at a location above the pivot joint and another end is attached to a particular location of the support arm.
32-33. (canceled)
34. An apparatus according to claim 26 further comprising jack wheels attached to each side of the support body to adjust the height of the support body of the collecting unit.
35. (canceled)
36. An apparatus according to claim 34 wherein the left and right jack wheels are adapted to mechanically adjust the height independently with respect to each other at each side of the collecting unit.
37. An apparatus according to claim 31 wherein the support body of the collecting unit is adapted to be tilted for adjusting the height and angle of the first auger with respect to the ground.
38. An apparatus according to claim 37 wherein the apparatus comprises a pair of hydraulic cylinders spaced apart with respect to each other and each cylinder is located adjacent one of the sides of the collecting unit.
39. An apparatus according to claim 38 wherein an end of each cylinder is attached to the second face of collecting unit, and the other end is attached to a hitch frame of the apparatus for connecting the collecting unit to the towing vehicle.
40. An apparatus according to claim 26 wherein the apparatus is adapted to be operatively attached to drive means and hydraulic fluid sources of a towing vehicle.
41-48. (canceled)
49. An apparatus according to claim 26 wherein the discharging unit for delivering the collected grain to the second location comprises first and second sections, the second section being pivotally attached to the first section permitting to selective displacement of the discharging unit between a collapsed condition and an erected condition.
50-55. (canceled)
56. An apparatus according to claim 26 further comprising cutting means for cutting silo bags containing grain to allow access of the apparatus to the grain stored within the silo bag, wherein the cutting means are adapted and located at particular locations of the apparatus permitting that as the apparatus travels along the silo bag, the silo bag is cut and the apparatus may collect the grain within the silo bag.
57-58. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0102] Further features of the present invention are more fully described in the following description of a non-limiting embodiment thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
[0103]
[0104]
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
[0124]
[0125]
[0126]
[0127]
[0128]
[0129]
[0130]
[0131]
[0132]
[0133]
[0134]
DESCRIPTION OF EMBODIMENT(S)
[0135]
[0136] The apparatus 10 is particularly useful for conveying into a waiting vehicle particulate material (such as grain) that is stacked on the ground or floor of a bunker. The apparatus permits stacking of freshly harvested grain onto the ground instead than storing it into silo bags. Alternatively, the apparatus 10 may be used for collecting grain form a silo bag that, for example, have been cut open for providing access to the grain for collection by the apparatus 10.
[0137] As shown in
[0138] Referring to
[0139] As will be described at a later stage, the first and second augers 16 and 20 are operatively connected to a power take-off (PTO) of, for example, a tractor that moves the apparatus 10 over the stacked material. Operatively connecting the first and second augers 16 and 20 to the PTO permits rotating the augers 16 and 20 to convey the material from the ground to the waiting vehicle.
[0140] The chamber 18 is located at a particular location between the right side and the left side of the collecting unit 12 (when facing the front face 40 of the support body 38). As will be described below, the first auger 16 is adapted to deliver the material to the chamber 18.
[0141] The particular arrangement of the first auger 16 shown in the figures comprises flighting having two sections comprising opposite screw orientation with respect to each other. In particular, a first section 22 of the first auger 16 comprises a particular screw orientation such that during rotation of the auger 16, the material is delivered from the left side of the collecting unit to the chamber 18, and a second section 24 comprises a particular screw orientation such that during rotation of the auger 16, the material is delivered from the right side of the collecting unit to the chamber 18.
[0142] The interface between the first section 22 and the second section 24 of the auger 16 is located adjacent to the chamber 18. The interface comprises paddle means 26 permitting that the material conveyed by the first section and the material conveyed by the second section 24 be delivered to the chamber 18 for transfer into the discharging unit 14.
[0143] Transfer of the material collected by the auger 16 to the discharging unit 14 is accomplished via the paddle means 26 and by a feeding chamber 28.
[0144] Referring to
[0145] Further, the wing members 30 extend outward from the auger 16 in opposite directions with respect to each other; and, each wing member 30 comprises a curved face to allow scooping of the material to be conveyed to the discharging unit 14. This particular configuration of wing members 30 permits throwing the material reaching the chamber 18 rearwards towards the feeding chamber 28 for deflection into the discharging unit 14.
[0146] Referring now to
[0147] In the particular arrangement shown in the figures, the chamber 18 comprises an opening 32 having a triangular section and the feeding chamber 28 comprises a triangular body located adjacent the triangular opening 32 of the chamber 18.
[0148] In the particular arrangement shown in the figures, the feeding chamber 28 is spaced apart from the chamber 18 defining a spacing 33. This can be best seen in
[0149] The fact that the feeding chamber 28 is spaced apart from the chamber 18 is particularly advantageous to avoid clogging up the discharging unit 14; this is because any excess material may spill out through the spacing 33. For example, if during operation of the apparatus 10 the amount of material supplied by the collecting unit 12 exceeds the amount of material that the discharging unit 14 can deliver to the tray of the waiting vehicle, the spacing 33 permits exit of any surplus material that may not be processed by the discharging unit 14. Typically, excess material may be conveyed to the discharging unit if the collecting unit 10 is pushed relatively fast into the stack of material to be collected by the collecting unit 10.
[0150]
[0151] Referring now to
[0152] As shown in
[0153] The front face also comprises the opening 32 allowing access to the discharging unit 14 for delivery of the material collected by the collecting unit 12. The frame 42 extends outwardly from the front face 38.
[0154] In the particular arrangement shown in the figures, the frame 42 comprises a plurality of brackets 44 arranged in a spaced apart relationship with respect to each other along the length of the front face of the support body 36. One end of the frame 42 is attached to the bracket 44a located at the left end of the support body 36; the opposite side of the frame 42 is attached to a second drive transmission 52 located at the right end side of the support body 36.
[0155] A plurality of bars 46 extend between each pair of brackets 44 and are arranged in a spaced apart relationship with respect to each other along the sides of the brackets 44 defining a cage-like structure that covers the first auger 16. The frame 42 impedes tools and personnel from falling onto the first auger 16. The fact that the frame 42 is configured as a cage-like structure covering the first auger 16 (thus, providing at least one upper section adapted to receive material) permits the excess material spilling out of the spacing 33 to return onto first auger 16 for delivery at a later stage to the discharging unit 14—see
[0156] The frame 42 permits attachment of the feeding chamber 28 as can be, for example, seen in
[0157] The support body 36 is adapted to be rotatably attached to the first auger 16. For this, a plurality of bearing assemblies 48 are attached to the front face 38. In particular, there is a bearing assembly 48a at one end (the left hand side end) of the support body 36 (see
[0158] The bearing assembly 48a located at the left end of the collecting unit 12 is adapted to receive one end of the first auger 16 (see
[0159] Each bearing assembly 48 is attached to brackets 50 locating each bearing assembly 48 spaced apart from the front face 38.
[0160] Furthermore, the apparatus 10 comprises a plurality of wheels 54 permitting movement of the apparatus 10. The wheels 54 (also referred to as first wheels) are pivotally attached to the rear face 50 of the support body 36. The fact that the wheels 54 are pivotally attached to the rear face 40 permits adjusting the height of the support body 36 with respect to the ground on which the apparatus 10 moves. Adjustment of the height of the support body is conducted through a first hydraulic cylinder 58—see
[0161] In an arrangement, there is one first wheel 54 on each side of the support body 36 of the collecting unit 12. In an alternative arrangement, there are a pair of first wheels on each side of the support body of the collecting unit 12.
[0162] Further, a particular arrangement of the apparatus 10 comprises jack wheels 56 attached to each side of the support body 36. The jack wheels 56 also permit adjusting the height of the support body 36 with respect to the ground.
[0163] Furthermore, the support body 36 is adapted to be tilted for adjusting the height of the first auger 16 with respect to the ground. For this, the support body 36 is pivotally attached to the hitch frame 64 and to a second hydraulic cylinder 66 as shown in
[0164] The support body 36 may be attached to a towing vehicle such as a tractor to permit displacement of the apparatus 10. For this the apparatus 10 comprises a hitch frame 64.
[0165] Moreover, the apparatus 10 is adapted to be operatively attached to drive means (also referred to as PTO) and hydraulic fluid sources of the towing vehicle. The PTO permits rotation of the first and second auger 16 and 20. The hydraulic fluid sources permit operation of the hydraulic cylinders 58 and 66.
[0166] As shown in
[0167] Referring now to
[0168] In particular,
[0169] As shown in
[0170] Referring now to
[0171] As mentioned before, the apparatus 10 comprises a discharging unit 14 for receiving the material collected by the collecting unit 12 and for delivering the material to, for example, a tray of a waiting vehicle.
[0172]
[0173] The first section 80 as well as the second section 82 of the discharging unit 14 comprises a tubular body 84 and 86 adapted to receive, respectively, a first section and a second section of the second auger 20 in such a manner that the first and second sections of the auger 20 may rotate within the tubular bodies 84 and 86.
[0174] The apparatus 10 comprises a support means 90 having an end attached to the support body 36 and an opposite end separated from the support body 36 and configured as a cradle to receive the second tubular body 86 of the discharge unit 14. The support means 90 support the tubular body 86 when the discharging unit 14 is located in the collapsed condition as shown in
[0175] As shown in
[0176] Referring to
[0177] Furthermore, the first and second sections of the second auger 20 are adapted to be operatively connected to each other. For this coupling means 96 are provided for releasably coupling the first section and the second section of the second auger 20.
[0178]
[0179] Operatively attaching the first and second sections 80 and 82 of the second auger 20 permits transferring the rotational movement of the first section to the second section when the discharging unit 14 is in the extended condition and thus allowing the material to be conveyed through the discharging unit 14 to delivery into the tray of the waiting vehicle as is shown in
[0180] Referring now to
[0181]
[0182] The apparatus 10 according to the second embodiment of the invention when compared to the first embodiment of the invention does not include the jack wheels 56 that permit adjusting the distance between the support body 36 and the ground on which the grain rests.
[0183] Referring to
[0184] As shown in
[0185] Furthermore, the apparatus 10 is adapted to permit tilting the collecting unit 12. For this the apparatus comprises a pair of hydraulic cylinders 108 spaced apart with respect to each other and each cylinder 108 is located adjacent one of the sides of the collecting unit. One end of each cylinder 108 is attached to the collecting unit 12, and the other end is attached to the hitch frame 64 that connects the collecting unit 12 to the tractor towing the apparatus 10. When the cylinders are retracted, the collecting unit 12 tilts forwards which thereby has the effect of raising the auger 16 from the ground.
[0186] Moreover, the apparatus 10 in accordance with the second embodiment of the invention comprises a drive train 110 for operatively connecting the apparatus 10 to the power take off (PTO) of the tractor—see
[0187] In a particular arrangement, the large capacity in achieved (1) by the use of larger auger sizes (the first auger 16 flighting has 280 mm diameter, the second auger 20 flighting has 380 mm diameter) and (2) due to the effect of the force feed chamber in efficiently transitioning the grain from horizontal movement to vertical movement.
[0188] The schematic
[0189] As shown in
[0190] Further, a first coupling shaft 116 extends from the support bearing 114 to the 90 degree gearbox 118 and a second coupling shaft 120 extends from the 90 degree gearbox 118 to a 45 degree gearbox 122 operatively connected to transmit the rotational force of the PTO to the base of the second auger 20.
[0191] Furthermore, a first sprocket attached to the second coupling shaft 120 having a chain 124 transfers the rotational force of the PTO to a second sprocket operatively attached to a third coupling shaft 126 that transfers the rotational force of the PTO to one of the ends of the first auger 16 via a sprocket and chain assembly 128 attached to the third coupling shaft 126.
[0192] In operation, the operator of the apparatus is stationed in the cabin of the towing vehicle (such as a tractor) while the apparatus 10 is operating. Initially, the operator engages the tractor PTO clutch. Subsequently, the operator lowers the apparatus 10 to the correct height by tiling the support body 36 via second hydraulic cylinders 62 using the tractor hydraulic control. Fine levelling of the apparatus 10 is performed by adjusting the adjusting links on the wheels 54 as mentioned above
[0193] In a particular arrangement, the collecting unit 12 may be lowered using the hydraulic cylinders 108 until the base of the collecting unit 12 touches the surface of the pile of grain, while maintaining some weight on the wheels. As shown in
[0194] Once, the collecting unit 12 is lowered onto the pile of grain, the operator reverses the tractor slowly towards the face of the material stack (such as a grain stack) until the rotating first auger 16 contacts the grain stack and delivers the grain inwards towards the feed chamber 28.
[0195] The operator continues to push the apparatus 10 backwards until such time as the discharge flow rate of grain is sufficient, or the engine of the tractor reaches the maximum acceptable load, whichever occurs first.
[0196] If the apparatus 10 is pushed too quickly into the face of the grain stack, the capacity of the second auger 20 to remove grain may be exceeded by the supply from the first auger 16. As mentioned before, the feed chamber 28 is adapted to allow any surplus supply of grain from the first auger 16 to spill out through the spacing 33 between the feed chamber 28 and opening 32 of the support body 36, thus avoiding damaging the apparatus 10 by overloading the discharging unit 14. In a particular arrangement of the apparatus 10 the capacity of the apparatus may be in excess of 6 tonnes of grain moved per minute of operation.
[0197] Furthermore, as mentioned earlier the apparatus 10 may be used for extracting grain stored in the silo bags that have been, for example, cut to permit the material handling apparatus 10 access to the grain for collection thereof. In a particular arrangement of the material handling apparatus 10, the material handling apparatus 10 comprises cutting means for cutting the silo bag. The cutting means are adapted and located at particular locations of the apparatus permitting that as the apparatus 10 travels along the silo bag, the silo bag is cut and the apparatus 10 may collect the grain within the silo bag. In an arrangement, the cutting means are attached to the cutting unit 12.
[0198] In particular arrangements, the collecting unit 12 may have a width of 4.5 meters and 6 meters; however, the dimensions of the collecting unit 12 may be varied according to the particular applications and needs.
[0199] Modifications and variations as would be apparent to a skilled addressee are deemed to be within the scope of the present invention.
[0200] Further, it should be appreciated that the scope of the invention is not limited to the scope of the embodiments disclosed.
[0201] Throughout this specification, unless the context requires otherwise, the word “comprise” or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.