THERMAL TYPE VACUUM GAUGE
20170268951 · 2017-09-21
Inventors
Cpc classification
International classification
Abstract
A thermal type vacuum gauge is disclosed herein and includes a first floating structure, a second floating structure, a first cavity and a second cavity. The first floating structure is formed by the first insulating layer, the second insulating layer, and the first sensing resistor. The second floating structure is formed by the second insulating layer, and the second sensing resistor. The first cavity and the second cavity are respectively formed below the first floating structure and the second floating structure. The thermal type vacuum gauge is implemented in a measurement circuit having a first resistor, a second resistor, a third resistor and a fourth resistor. The first sensing resistor and the second sensing resistor are respectively implemented to be as at least two of the first resistor, the second resistor, the third resistor and the fourth resistor of the measurement circuit.
Claims
1. A thermal type vacuum gauge, comprising: a substrate; a first insulating layer formed on the substrate; a second insulating layer formed on the first insulating layer; at least one first sensing resistor formed above the first insulating layer, each one of the at least one first sensing resistor having a first temperature coefficient of resistance; at least one second sensing resistor formed above the first insulating layer and separated from the at least one first sensing resistor, each one of the at least one second sensing resistor having a second temperature coefficient of resistance; a plurality of etching holes formed around the at least one first sensing resistor and the at least one second sensing resistor; a first floating structure formed by the first insulating layer, the second insulating layer, and the at least one first sensing resistor; a second floating structure formed by the second insulating layer, and the at least one second sensing resistor; and a first cavity and a second cavity respectively formed below the first floating structure and the second floating structure, wherein the depth of the first cavity is different from that of the second cavity thereof; wherein the thermal type vacuum gauge is implemented in a measurement circuit is implemented to have having a first resistor, a second resistor, a third resistor and a fourth resistor, and the at least one first sensing resistor and the at least one second sensing resistor are respectively implemented to be as at least two of the first resistor, the second resistor, the third resistor and the fourth resistor of the measurement circuit.
2. The thermal type vacuum gauge as claimed in claim 1, wherein the measurement circuit is a Wheatstone Bridge circuit, and the first resistor and the second resistor of the measurement circuit are connected in series between a voltage difference of an operating voltage and a ground point, and the third resistor and the fourth resistor are connected in series between the voltage difference of the operating voltage and the ground point, and the first resistor and the second resistor in series are further connected in parallel with the third resistor and the fourth resistor in series.
3. The thermal type vacuum gauge as claimed in claim 2, wherein both the first temperature coefficient of resistance of each one of the at least one first sensing resistor and the second temperature coefficient of resistance of each one of the at least one second sensing resistor are positive temperature coefficient of resistances (PTCR) and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the second resistor and the third resistor or respectively to be the first resistor and the fourth resistor in the measurement circuit.
4. The thermal type vacuum gauge as claimed in claim 2, wherein both the first temperature coefficient of resistance of each one of the at least one first sensing resistor and the second temperature coefficient of resistance of each one of the at least one second sensing resistor have negative temperature coefficient of resistances (NTCR) and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the second resistor and the third resistor or respectively to be the first resistor and the fourth resistor in the measurement circuit.
5. The thermal type vacuum gauge as claimed in claim 2, wherein the first temperature coefficient of resistance of each of the at least one first sensing resistor is PTCR or NTCR and the second temperature coefficient of resistance of each of the at least one second sensing resistor is opposite to the first temperature coefficient of resistance, and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the third resistor and the fourth resistor, the third resistor and the first resistor, the second resistor and the first resistor or the first resistor and the fourth resistor in the measurement circuit.
6. The thermal type vacuum gauge as claimed in claim 1, further comprising a passivation layer formed above the at least one second sensing resistor and the second insulating layer.
7. The thermal type vacuum gauge as claimed in claim 6, further comprising a plurality of electrical connecting wires formed above the second insulating layer and below the passivation layer.
8. The thermal type vacuum gauge as claimed in claim 1, wherein the first insulating layer and the second insulating layer are made of at least one dielectric film.
9. A thermal type vacuum gauge comprising: a substrate; a first insulating layer formed on the substrate; at least one first sensing resistor formed above the first insulating layer, each one of the at least one first sensing resistor having a first temperature coefficient of resistance; a second insulating layer formed on the at least one first sensing resistor; at least one second sensing resistor formed on the second insulating layer, each one of the at least one second sensing resistor having a second temperature coefficient of resistance; a plurality of etching holes formed around the at least one first sensing resistor and the at least one second sensing resistor; a first floating structure formed by the first insulating layer, the second insulating layer, and the at least one first sensing resistor; a second floating structure formed by the second insulating layer and the at least one second sensing resistor; a first cavity and a second cavity respectively formed below the first floating structure and the second floating structure, wherein a depth of the first cavity is different from that of the second cavity thereof; a passivation layer formed above the at least one second sensing resistor and the second insulating layer; and a plurality of electrical connecting wires formed above the second insulating layer and below the passivation layer; wherein a measurement circuit is implemented to have a first resistor, a second resistor, a third resistor and a fourth resistor, and the at least one first sensing resistor and the at least one second sensing resistor are respectively implemented to be as at least two of the first resistor, the second resistor, the third resistor and the fourth resistor of the measurement circuit.
10. The thermal type vacuum gauge as claimed in claim 9, wherein the measurement circuit is a Wheatstone Bridge circuit, and the first resistor and the second resistor of the measurement circuit are connected in series between a voltage difference of an operating voltage and a ground point, and the third resistor and the fourth resistor are connected in series between the voltage difference of the operating voltage and the ground point, and the first resistor and the second resistor in series are further connected in parallel with the third resistor and the fourth resistor in series.
11. The thermal type vacuum gauge as claimed in claim 10, wherein both the first temperature coefficient of resistance of each one of the at least one first sensing resistor and the second temperature coefficient of resistance of each one of the at least one second sensing resistor are positive temperature coefficient of resistances (PTCR) and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the second resistor and the third resistor or respectively to be the first resistor and the fourth resistor in the measurement circuit.
12. The thermal type vacuum gauge as claimed in claim 10, wherein both the first temperature coefficient of resistance of each one of the at least one first sensing resistor and the second temperature coefficient of resistance of each one of the at least one second sensing resistor are negative temperature coefficient of resistances (NTCR) and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the second resistor and the third resistor or respectively to be the first resistor and the fourth resistor in the measurement circuit.
13. The thermal type vacuum gauge as claimed in claim 10, wherein the first temperature coefficient of resistance of each of the at least one first sensing resistor is PTCR or NTCR and the second temperature coefficient of resistance of each of the at least one second sensing resistor is opposite to the first temperature coefficient of resistance, and the at least one first sensing resistor and the at least one second sensing resistor are implemented respectively to be the third resistor and the fourth resistor, the third resistor and the first resistor, the second resistor and the first resistor or the first resistor and the fourth resistor in the measurement circuit.
14. The thermal type vacuum gauge as claimed in claim 9, wherein the first insulating layer and the second insulating layer are made of at least one dielectric film.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings.
[0031]
[0032] In the present embodiment, the first insulating layer 102 is disposed on the substrate 101. The second insulating layer 103 is disposed on a surface of the first insulating layer 102. The first sensing resistor 104 and the second sensing resistor 105 are formed on a surface of the second insulating layer 103. In a different embodiment, the first sensing resistor 104 may be firstly formed on the surface of the first insulating layer 102 and then the second insulating layer 103 covers the first sensing resistor 104 and the first insulating layer 102. The second sensing resistor 105 is formed above the first insulating layer 102 and/or the second insulating layer 103 (as shown in
[0033] The thermal type vacuum gauge 10 in the present invention includes a first floating structure, a second floating structure, a first cavity 107, and a second cavity 108. The first floating structure is formed by the first insulating layer 102, the second insulating layer 103, and the at least one first sensing resistor 104. The second floating structure is formed by the second insulating layer 103 and the at least one second sensing resistor 105. The first floating structure and the second floating structure are supported by the first insulating layer 102 and the second insulating layer 103. The first cavity 107 is located below the first sensing resistor 104. The second cavity 108 is located below the second sensing resistor 105. A depth of the first cavity 107 is deeper than a depth of the second cavity 108.
[0034] The thermal type vacuum gauge 10 in the present invention includes a plurality of electrical connecting wires 111 disposed around the first sensing resistor 104 and a plurality of etching holes 106 are respectively formed around the first sensing resistor 104 and the second sensing resistor 105. When the first sensing resistor 104 and the second sensing resistor 105 both include PTCR or NTCR, the first sensing resistor 104 and the second sensing resistor 105 may be made of the same material. Therefore, the first sensing resistor 104 and the second sensing resistor 105 may be formed between the first insulating layer 102 and the second insulating layer 103 at the same time, as the embodiments shown in
[0035] Since the structure of the thermal type vacuum gauge in the present invention includes the first sensing resistor 104 and the second sensing resistor 105, and the first sensing resistor 104 and the second sensing resistor 105 respectively correspond to the first cavity 107 and the second cavity 108 with different sizes, the first sensing resistor 104 and the second sensing resistor 105 respectively include different solid thermal conduction results and gas thermal conduction results. The first sensing resistor 104 corresponding to the larger first cavity 107 includes the lower pressure lower limit and the lower pressure upper limit The second sensing resistor 105 corresponding to the smaller second cavity 108 includes the higher pressure lower limit and the higher pressure lower limit (the reasons as described in prior art). Since the first sensing resistor 104 complements to the second sensing resistor 105, the thermal type vacuum gauge 10 in the present invention includes a wider effective pressure dynamic range.
[0036]
[0037] Moreover, after the step S204 is finished, in step S205, with reference to
[0038] By the aforementioned steps to complete the manufacture process of the thermal type vacuum gauge in the present invention, by comparing to the conventional manufacture process of the thermal type vacuum gauge, without adding too many additional steps, the thermal type vacuum gauge with higher pressure upper limit and lower pressure lower limit can be made.
[0039]
[0040] Moreover, after the step S404 is finished, in step S405, with reference to
[0041] The thermal type vacuum gauge 10 in this embodiment also includes a first floating structure, a second floating structure, a first cavity 107, and a second cavity 108. The first floating structure is formed by the first insulating layer 102, the second insulating layer 103, and the at least one first sensing resistor 104. The second floating structure is formed by the second insulating layer 103 and the at least one second sensing resistor 105. The first floating structure and the second floating structure are supported by the first insulating layer 102 and the second insulating layer 103. The first cavity 107 is located below the first sensing resistor 104. The second cavity 108 is located below the second sensing resistor 105. A depth of the first cavity 107 is deeper than a depth of the second cavity 108. The first insulating layer 102 and the second insulating layer 103 shown in
[0042] By the aforementioned steps, it may also complete the manufacture process of the thermal type vacuum gauge in the present invention and the first sensing resistor 104 and the second sensing resistor 105 in the embodiment are PTCR and NTCR respectively. The first sensing resistor 104 and the second sensing resistor 105 are made by different materials and it is necessary to process them at different manufacture steps. In addition, the thermal type vacuum gauge in the embodiment also includes the higher pressure upper limit and the lower pressure lower limit
[0043]
[0044] Resistant values of the first resistor 51, the second resistor 52, the third resistor 53 and the fourth resistor 54 are R.sub.1, R.sub.2(T), R.sub.3(T) and R.sub.4 respectively. Vs is a signal variation value of the measurement circuit. V12 is a node voltage between the first resistor 51 and the second resistor 52 and V34 is the node voltage between the third resistor 53 and the fourth resistor 54. Since both of the second resistor 52 and the third resistor 53 include PTCR, the resistant values of the second resistor 52 and the third resistor 53 become smaller as temperature drops when pressure is increased. The voltage value of the node voltage V34 between the third resistor 53 and the fourth resistor 54 is decreased and the voltage value of the node voltage V12 between the first resistor 51 and the second resistor 52 is decreased. Therefore, the signal variation value Vs of the measurement circuit is substantially increased. Moreover, when the second resistor 52 and the third resistor 53 are the first sensing resistor 104 and the second sensing resistor 105 with NTCR, the signal variation value is a negative value and the effect to increase the signal variation value of the measurement circuit is the same.
[0045] Alternatively, with reference to
[0046] The first resistor 61 and the second resistor 62 are connected in series between the voltage difference of an operating voltage Vb and a ground point. The third resistor 63 and the fourth resistor 64 are connected in series between the voltage difference of the operating voltage and the ground point and further connected in parallel with the first resistor 61 and the second resistor 62.
[0047] The first sensing resistor 104 and the second sensing resistor 105 in
[0048] Resistant values of the first resistor 61, the second resistor 62, the third resistor 63 and the fourth resistor 64 are R.sub.1, R.sub.2, R.sub.3(T) and R.sub.4(T) respectively. The third resistor 63 and the fourth resistor 64 respectively include PTCR and NTCR. The resistant value of the third resistor 63 becomes smaller as the temperature drops when the pressure is increased. The voltage value of the node voltage V34 between the third resistor 63 and the fourth resistor 64 is increased. Therefore, the signal variation value Vs of the measurement circuit is substantially increased.
[0049] In addition, in a different embodiment, a different circuit structure in the measurement circuit 60 can achieve the purpose of increasing the signal variation value Vs of the measurement circuit 60, as shown in
[0050]
[0051] In summary, since the thermal type vacuum gauge in the present invention includes a wider dynamic range, the thermal type vacuum gauge in the present invention can be implemented in more different fields than the conventional thermal type vacuum gauge. The thermal type vacuum gauge includes a good heat isolation effect without many extra process steps added in the manufacture procedure of the thermal type vacuum gauge of the present invention.
[0052] While the present invention has been described in terms of what are presently considered to be the most practical and preferred embodiments, it is to be understood that the present invention need not be restricted to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures. Therefore, the above description and illustration should not be taken as limiting the scope of the present invention which is defined by the appended claims.