Thick alkali metal halide perovskite films for low dose flat panel x-ray imagers
11249203 · 2022-02-15
Assignee
Inventors
Cpc classification
C01B19/002
CHEMISTRY; METALLURGY
H10K39/36
ELECTRICITY
H10K85/113
ELECTRICITY
H01L31/022466
ELECTRICITY
H10K30/151
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01T1/17
PHYSICS
International classification
G01T1/17
PHYSICS
Abstract
Methods and devices that use alkali metal chalcohalides having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br, to convert hard radiation, such as X-rays, gamma-rays, and/or alpha-particles, into an electric signal are provided. The devices include optoelectronic and photonic devices, such as photodetectors and photodiodes. The method includes exposing the alkali metal chalcohalide material to incident radiation, wherein the material absorbs the incident radiation and electron-hole pairs are generated in the material. A detector is configured to measure a signal generated by the electron-hole pairs that are formed when the material is exposed to incident radiation.
Claims
1. A method for detecting incident radiation, the method comprising: exposing a material comprising alkali metal chalcohalides having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br, to incident radiation comprising X-rays, gamma rays and/or alpha particles, wherein the material absorbs the incident radiation and electron-hole pairs are generated in the material; and measuring at least one of the energy and intensity of the absorbed incident radiation by detecting the generated electrons, holes, or both.
2. The method of claim 1, wherein the incident radiation comprises X-rays.
3. The method of claim 1, wherein the incident radiation comprises gamma-rays.
4. The method of claim 1, wherein the incident radiation comprises alpha-particles.
5. The method of claim 1, wherein the alkali metal chalcohalide is Cs.sub.2TeI.sub.6.
6. The method of claim 5, wherein the incident radiation comprises X-rays.
7. The method of claim 5, wherein the incident radiation comprises gamma-rays.
8. The method of claim 5, wherein the incident radiation comprises alpha-particles.
9. A device for the detection of incident radiation comprising: a material comprising alkali metal chalcohalides having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br; a first electrode in electrical communication with the material; a second electrode in electrical communication with the material, wherein the first and second electrodes are configured to apply an electric field across the material; and a signal detector configured to measure a photocurrent generated by electron-hole pairs that are formed when the material is exposed to incident X-rays, gamma-rays, and/or alpha-particles.
10. The device of claim 9, further comprising: a computer readable medium operably coupled to the signal detector and configured to store photocurrent data; and a computer interface operably coupled to the computer readable medium and configured to generate a graphical representation of the photocurrent generated by the electron-hole pairs.
11. The device of claim 9, wherein the alkali metal chalcohalide is Cs.sub.2TeI.sub.6.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Illustrative embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like numerals denote like elements.
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where CCE is the charge collection efficiency, and μ and τ are the carrier mobility and lifetime, respectively. D is the sample thickness. V is the applied electrical bias.
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DETAILED DESCRIPTION
(22) Methods and devices that use alkali metal chalcohalides having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br, to convert hard radiation, such as incident X-rays, gamma-rays, and/or alpha particle radiation, into an electric signal are provided. The devices include optoelectronic and photonic devices, such as photodetectors and photodiodes.
(23) Cs.sub.2TeI.sub.6 is one example of an alkali metal chalcohalide that can be used. Cs.sub.2TeI.sub.6 is composed of high atomic number elements, has high electrical resistance, and exhibits high air and moisture stability, making it suitable as a sensitive hard radiation photoconductor. In addition, unlike the traditional perovskite structures, such as CsPbI.sub.3 and CsSnI.sub.3, Cs.sub.2TeI.sub.6 is a deficient perovskite and has isolated octahedra of [TeI.sub.6].sup.2−, which results in a 0-D perovskite structure, as seen in
(24) High-purity, high-quality crystalline films of the alkali metal chalcohalides can be used as a photoactive material in a variety of optoelectronic and photonic devices. Detector-grade alkali metal chalcohalides can be grown with high chemical purity and high crystal quality. Methods of making detector-grade Cs.sub.2TeI.sub.6 films, and films of other alkali metal chalcohalides, are demonstrated in the Example below.
(25) One aspect of the invention provides devices for the detection of incident radiation. In some embodiments the devices comprise: a photoactive layer comprising, consisting of, or consisting essentially of an alkali metal chalcohalide having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br; a first electrode in electrical communication with the photoactive layer; and a second electrode in electrical communication with the photoactive layer. In such devices, the first and second electrodes are configured to apply an electric field (i.e., an applied bias) across the photoactive layer. When incident radiation is absorbed by the alkali metal chalcohalide, electron-hole pairs are formed in the material and a photocurrent is generated. The devices can further comprise one or more additional electronic components configured to measure the photocurrent. The incident radiation can comprise particle radiation, such as alpha particle radiation; or electromagnetic radiation, such as gamma radiation (i.e., wavelengths in the range from about 1×10.sup.−10 to about 2×10.sup.−13 meters) and/or X-ray region radiation (i.e., X-ray energy in the range of 1 keV-100 keV, which corresponds roughly to wavelengths of 0.01 nm-1 nm). Some embodiments of the detectors are operable at room temperature (e.g., at temperature in the range from about 20° C. to about 25° C.).
(26) Films of the alkali metal chalcohalides can be prepared in a low temperature process using an electrostatic assisted spray technique at atmospheric pressure, as illustrated in the Example. However, other known methods for growing or depositing single-crystalline alkali metal chalcohalides can be used. In an electrospray assisted spray technique, a solution comprising the alkali metal chalcohalide is electrosprayed onto a device substrate. The thickness of the film can be controlled via the duration of the spray. Using electrospray deposition, thick alkali metal chalcohalide films can be grown. By way of illustration, films having a thickness of at least 0.5 mm, at least 1 mm, or at least 2 mm can be formed. Suitable solvents for use in the electrospray solutions include, but are not limited to, dimethyl formamide (DMF), n-butyl alcohol (NBA), isopropanol (IPA) ethanol (EA), and dimethyl sulfoxide (DMSO) and mixtures thereof.
(27) Films of the alkali metal chalcohalides, such as films of Cs.sub.2TeI.sub.6, are characterized by high resistivities. For example, various embodiments of the alkali metal chalcohalide films have a resistivity of at least 3×10.sup.10 Ω.Math.cm. This includes embodiments of the alkali metal chalcohalide films having a resistivity of at least 4×10.sup.10 Ω.Math.cm and further includes embodiments of the alkali metal chalcohalide films having a resistivity of at least 5×10.sup.10 Ω.Math.cm. By way of illustration, some embodiments of the Cs.sub.2TeI.sub.6 films have a resistivity in the range from 3.5×10.sup.10 Ω.Math.cm to 5×10.sup.10 Ω.Math.cm, including in the range from 3.5×10.sup.10 Ω.Math.cm to 4.5×10.sup.10 Ω.Math.cm. Methods for measuring the resistivity of a film of are described in the Example.
(28) Hard radiation detectors that incorporate the alkali metal chalcohalides as a photoactive material are characterized by a strong photoresponse to optical light. For example, various embodiments of X-ray detectors that include a photoactive layer comprising, consisting of, or consisting essentially of an alkali metal chalcohalide, such as Cs.sub.2TeI.sub.6, have an on-off ratio of at least 10, at least 12, or at least 15, under a bias of 1V, as measured under ambient light (˜0.8 mW.Math.cm.sup.−2). The detectors are also characterized by a high sensitivity. For example, various embodiments of X-ray detectors that include a photoactive layer comprising, consisting of, or consisting essentially of an alkali chalcohalide have a sensitivity of at least 100 nC.Math.R.sup.−1cm.sup.−2, at least 150 nC.Math.R.sup.−1cm.sup.−2, or at least 190 nC.Math.R.sup.−1cm.sup.−2 under 40 kVp X-rays at an electrical field of 250 V.Math.cm.sup.−1. As a result, photodetectors that utilize the alkali metal chalcohalides as a photoactive material can operate with very low radiation doses in many applications, including medical and security check applications. Methods for measuring the on-off ratio and the sensitivity of a radiation detector are described in the Example.
(29) An embodiment of a device for the detection of incident radiation, such as incident X-rays, gamma rays, or alpha-particles, generally includes: (a) the material comprising alkali metal chalcohalides having the chemical formula A.sub.2TeX.sub.6, wherein A is Cs or Rb and X is I or Br; (b) a first electrode in electrical communication with the material; (c) a second electrode in electrical communication with the material, wherein the first and second electrodes are configured to apply an electric field across the material. At least one of the first and second electrodes is desirably transparent to the incident radiation. Electrodes may comprise, for example, an electrically conductive oxide, such as FTO, or a metal, such as gold or aluminum. When the incident radiation is absorbed by the alkali metal chalcohalide, electron-hole pairs are generated and drift toward their respective electrodes under an applied electric field. Electron or hole photocurrents can be measured separately by changing the bias direction. The device may further include a signal amplifier to amplify the photocurrent signal generated by the photodetector, a processor, data storage (e.g., a computer-readable medium) and an output interface, such as a computer interface. Computer-readable medium 106 is an electronic holding place or storage for information so the information can be accessed by the processor as understood by those skilled in the art. The computer-readable medium can include, but is not limited to, any type of random access memory (RAM), any type of read only memory (ROM), any type of flash memory, etc. such as magnetic storage, optical disks, digital versatile disc (DVD), etc.), smart cards, flash memory devices, etc. The processor executes instructions that may be carried out by a special purpose computer, logic circuits, hardware circuits, or other methods. The processor may be implemented in hardware and/or firmware. The processor executes an instruction, meaning it performs/controls the operations called for by that instruction. The term “execution” is the process of running an application or the carrying out of the operation called for by an instruction. The instructions may be written using one or more programming language, scripting language, assembly language, etc. The processor can be operably coupled with the computer-readable medium and an output interface that is configured to receive, to send, to display, and/or to otherwise process the signal generated by the photodetector. For example, the processor, computer-readable medium and output interface, may be configured to generate a graphical display of the measured photocurrent.
(30) Their high sensitivities, and the ability to grow thick crystalline layers of the alkali metal chalcohalides, render these compounds well suited for use as photoactive materials in large-size, flat-panel X-ray imagers.
(31) Unless otherwise indicated herein, the values for measured or measurable quantities refer to the value of those quantities at room temperature (˜23° C.) and pressure (˜1 atm).
EXAMPLES
Example 1
(32) In this example, it is reported that the isotropic compound Cs.sub.2TeI.sub.6 can be deposited as thick films, which to provide a digital X-ray imager. Bulk crystals of cubic Cs.sub.2TeI.sub.6 are shown to have a resistivity on the order of 10.sup.10 Ω.Math.cm at room temperature, and a band gap of 1.58 eV. The crystal structure of Cs.sub.2TeI.sub.6 has a high-symmetry cubic structure with good air and moisture stability. As a molecular iodosalt compound, Cs.sub.2TeI.sub.6 can be dissolved in many organic solvents and kept for a long time in air without phase transitions or ambient hydrolysis.
(33) Here, an electrostatic assisted spray (E-spray) deposition method was employed to grow thick Cs.sub.2TeI.sub.6 film under atmospheric conditions. The E-spray coating process allows a large area, as well as reproducible and uniform fabrication of high-quality thin films. Moreover, the method has the capability of controlling the droplet conditions, and can further be extended to a continuous and scalable fabrication technique for potential use in mass production. In this example, it is reported that the morphology and thickness of the all-inorganic Cs.sub.2TeI.sub.6 film can be engineered by adjusting the temperature and E-spray parameters. A device configuration involving several microlayers was designed and fabricated, and shown to possess strong optical and a low dose X-ray response with a sensitivity of 192 nC.Math.R.sup.−1cm.sup.−2.
(34) Materials and Methods
(35) Synthesis of TeI.sub.4
(36) Elemental Te (99.999% wt.) and I.sub.2 (99.999% wt.) with a ratio of 1:2 were loaded into a fused silica ampoule with an inner diameter of 10 mm and sealed under a vacuum of 5×10.sup.−2 Pa. The sealed samples were heated to 170° C. over 10 h and held at the maximum temperature (300° C.) for 48 h before cooling to room temperature. Then the resulting dark gray (TeI.sub.4) products, as confirmed by powder X-ray diffraction, were ground and stored in a nitrogen-filled glovebox for further use.
(37) Electrospray of Cs.sub.2TeI.sub.6
(38) N, N-dimethylformamide (DMF) and ethanol were mixed in volume ratios of 7:3, 6:4, 5:5, 3:7 and 2:8. Then, 57% hydriodic acid was added with a concentration of 5 μL.Math.mL.sup.−1. Cs.sub.2TeI.sub.6 solutions with concentrations in the range of 5-30 mg.Math.mL.sup.−1 were prepared by dissolving CsI (Sigma-Aldrich, 99.9%) and TeI.sub.4 (synthesized) into the mixed solvent with the molar ratio of 2:1. A one-step coating process (E-spraying technique) has been developed in our laboratory. The Cs.sub.2TeI.sub.6 solutions were loaded into a plastic syringe. A stainless steel needle with an inner diameter of 0.06 mm was used. The spraying rate was controlled by a syringe pump (SyringePump, NE-1000) at a range of 1.0-1.5 mL.Math.h.sup.−1. An electric field of 12-17 kV was applied by a DC power supply (Glassman High Voltage INC, FJ120) between a metal orifice and the fluorine-doped tin oxide (FTO) substrate. The distance from the nozzle to the FTO substrate was in the range of 4-10 cm. During the E-spraying deposition, the substrate temperature was kept within the range of 110-175° C. The thickness of the Cs.sub.2TeI.sub.6 layers was controlled by the E-spraying duration time.
(39) Characterization
(40) Powder X-ray diffraction data (XRD) were collected on a Rigaku MiniFlex600 X-ray diffractometer (Cu Kα, 1.5406 Å) operating at 40 kV and 20 mA. Both Hitachi 4800 and 8030 SEM instruments were used for surface morphology observation. Simultaneously, the chemical compositions of local areas in the Cs.sub.2TeI.sub.6 films were characterized using energy dispersive spectrometer (EDS) analysis. Transmittance of the perovskite films was obtained from 300 to 1200 nm at room temperature using a Shimadzu UV-3600 PC double-beam, double-monochromator spectrophotometer. X-ray photoelectron spectroscopy (XPS) measurements were carried out on an Omicron ESCA Probe XPS spectrometer (Thermo Scientific ESCALAB 250Xi) using 150 eV pass energy; a 1 eV step size for survey scan and 50 eV pass energy; and a 0.05 eV step size for band edge scan. Surface etching was performed by Ar-ion sputtering with 3 keV acceleration for 10 seconds.
(41) Current-voltage (I-V) curves were measured at room temperature using a Keithley 6517b picoammeter/voltage supply under both low and high bias. The photosensitivity was conducted using a custom-made setup. The multilayer device was placed inside a guarded, dark box. The device was then exposed to either ambient visible light or a 473 nm laser source (30 mW.Math.cm.sup.−2, 1.2 mm laser spot diameter) with an ON-OFF state. The current-time (I-t) was obtained by a Keithley 6517b. In addition, current density-voltage (J-V) characteristics of the devices were measured in air under 1 sun illumination (AM1.5G, 100 mW.Math.cm.sup.−2) using a certified solar simulator (Abet Technologies) and Keithley 2400 source meter. For X-ray response measurements, Cs.sub.2TeI.sub.6 detectors were exposed to an X-ray source (Amptek Mini-X X-ray tube system with a silver target), with a low dose rate of 0.2-2 R.Math.min.sup.−1. X-rays from the source were collimated using a brass cylinder with a 2-mm-diameter circular central bore. The source-to-detector distance was 5 cm. The X-ray intensity was modulated by adjusting the tube bias and current. The induced photocurrent signal of the detector was recorded as a function of time using a Keithley 6517b.
(42) Synthesis and Growth of Cs.sub.2TeI.sub.6 Bulk Crystal
(43) The Cs.sub.2TeI.sub.6 crystals were synthesized from TeI.sub.4 (mentioned above) and CsI (Sigma-Aldrich, 99.9%). The carbon coating silica ampoules were used for synthesis and crystal growth. The starting materials were sealed under a vacuum of ˜10.sup.−4 torr and heated at 610° C. for 24 h. The polycrystalline samples were directly subjected to crystal growth in a modified vertical two-zone Bridgman furnace equipped with a computer controlled linear stage. The temperature of the hot zone was 630° C., while the cold zone was 450° C. The crystal growth was carried out with a lowering rate of 0.5 mm per hour. After the crystal growth, black Cs.sub.2TeI.sub.6 ingots 10 mm in diameter and 60 mm in length were obtained.
(44) Device Fabrication Process
(45) The FTO substrate was etched using Zn metal powder and diluted HCl (2M). Then, the substrates were cleaned by detergent cleaner, deionized water, acetone, and isopropyl alcohol, respectively. Finally, the substrates were dried with nitrogen gas at room temperature.
(46) The compact TiO.sub.2 layer (c-TiO.sub.2) was prepared by the sol-gel method according to a previous report on pre-patterned FTO-coated glass, and followed by 500° C. annealing for 20 minutes. (See, Song, T. B., et al. Performance enhancement of lead-free tin-based perovskite solar cells with reducing atmosphere-assisted dispersible additive. ACS Energy Lett. 2017, 2, 897-903.1.) In brief, sol-gel TiO.sub.2 precursor was prepared by dissolving titanium isopropoxide (TTIP) into ethanol and HCl. The mesoporous TiO.sub.2 (m-TiO.sub.2) layer composed of 20 nm sized particles (Dyesol LTD.) was diluted with ethanol anhydrous (1:3.5 weight ratio) and then deposited onto c-TiO.sub.2/FTO substrates by spin coating at 3000 rpm for 30 s. The spin-coated TiO.sub.2 film was gradually heated to 500° C.; baked at this temperature for 15 min; and cooled to room temperature. After that, the substrates were treated in a 0.02 M aqueous solution of TiCl.sub.4 for 30 min at 80° C.; rinsed with ethanol and deionized water; and annealed at 500° C. for 30 min. Then, the Cs.sub.2TeI.sub.6 film was deposited on the mesoporous TiO.sub.2 layer by E-spraying, as mentioned above. Poly [bis (4-phenyl) (2,4,6-trimethylphenyl) amine] (PTAA) doped with tetrakis (pentafluorophenyl) borate (TPFB) was used as hole-transporting layer, which was deposited by spin-coating at 3000 rpm for 30 s. Finally, a gold contact was deposited by thermal evaporation with a thickness of approximately 60 nm.
(47) Results and Discussion
(48) For FPXI applications, generally 20-80 keV hard X-rays are employed, which determines the thickness for the photodetector active layers. (See, Hoheisel, M., Review of medical imaging with emphasis on X-ray detectors. Nucl. Instrum. Meth. Phys. Res. A. 2006, 563, 215-224; Kasap S., et al., Amorphous and polycrystalline photoconductors for direct conversion flat panel X-Ray image sensors. Sensors. 2011, 11, 5112-5157; and Kasap, S. O., X-ray sensitivity of photoconductors: application to stabilized a-Se. J. Phys. D: Appl. Phys. 2000, 33, 2853-2865.) Using a MCNP (Monte Carlo N-Particle code) simulation, it can be seen that the stopping power of Cs.sub.2TeI.sub.6 is close to that of CdTe when illuminated by 50 keV X-ray photons, and superior to α-Se (
(49) The Cs.sub.2TeI.sub.6 solution was spray-coated onto the substrates using a programmable fluid pump. Well-dispersed droplets formed by the Coulomb repulsive force and guided by the electrical gradient between the nozzle and the substrate were densely deposited without any rebound effect. The polarity (permittivity) and conductivity of the precursor solution are critical parameters to determining the spray droplet size under a high static electrical field. The Cs.sub.2TeI.sub.6 crystals formed immediately as the solvent evaporated from the heated substrate.
(50) The substrate temperature during E-spray coating plays an important role in controlling the rates of solvent vaporization and perovskite crystallization. At a substrate temperature of 110° C., the films appeared to have a dendritic structure, as seen in
(51) Another crucial parameter is the size of the Cs.sub.2TeI.sub.6 precursor droplets generated at the nozzle and their dispersion over the substrate during film formation. This is affected by the spray rate, the electrical potential applied on the nozzle, and the distance between the nozzle and the FTO substrate. Therefore, a well-adjusted balance between solvent evaporation and Cs.sub.2TeI.sub.6 crystallization rates is necessary. It was found that an applied bias of 15 kV coupled with an optimized nozzle to substrate distance of 7.5 cm, and a solution flow rate of 1.2 mL.Math.h.sup.−1, gave sufficiently small spray droplets and a granular surface morphology, as shown in
(52) The powder X-ray diffraction (XRD) patterns of the resulting Cs.sub.2TeI.sub.6 films deposited at 160° C. indicated single-phase formation (
(53) At the initial stage of layer coating, the Cs.sub.2TeI.sub.6 seeds nucleate sparsely on the substrate because of an insufficient number of the droplets. The coverage of the film gradually improves as the E-spray process continues forming well-defined polyhedral grains, as seen in
(54)
(55) To verify that Cs.sub.2TeI.sub.6 nucleation does not occur in the precursor solution, optical absorption spectra were measured. These spectra are presented in
(56) To complete the device, a PTAA layer with a thickness of 50 nm was spin coated over the Cs.sub.2TeI.sub.6 film followed by deposition of thermally evaporated 60 nm Au contacts. The PTAA layer acted as a hole transport layer, leading to lower near surface recombination. The PTAA layer also served to reduce the surface roughness, to improve the contact with the Au electrode and at the same time prevents the diffusion of Au through the film grain boundaries blocking short circuit. Finally, the FTO electrode layer was connected to a ceramic chip with copper tape as the cathode. The top Au contact was connected to another pad in the chip to form the anode using a gold wire, resulting in a planar configuration detector.
(57) The electrical properties of a 25-μm-thick Cs.sub.2TeI.sub.6 device were characterized at room temperature. A resistivity of 4.2×10.sup.10 Ω.Math.cm for the Cs.sub.2TeI.sub.6 thick films was obtained by fitting the current-voltage (I-V) curve, as seen in
(58) The dark state I-V curves of the devices showed good linear behavior even when subjected to a higher applied electrical field strength of 4000 V.Math.cm.sup.−1, as seen in the inset of
(59) The photo current of the Cs.sub.2TeI.sub.6 based device was measured over time to determine the time dependence of the photoconductive effect and magnitude during and after optical excitation, as seen in
(60) Photo response was also observed when a week blue laser diode (473 nm, 1.2 mm laser spot diameter) was employed at normal incidence on the Au contact (
(61) The response of Cs.sub.2TeI.sub.6 films to X-rays was studied using weak Ag X-ray radiation under cathode irradiation at room temperature. The electrical signal recorded as a function of applied bias from 0 to 1 V showed a linear response both in the dark and under irradiation of 40 kVp, 10 μA, and 40 μA, respectively (
(62) The response of the Cs.sub.2TeI.sub.6 films to the exposure rate of the X-ray beam is shown in
(63) TABLE-US-00001 TABLE 1 E-spray parameters for Cs.sub.2TeI.sub.6 thick film. Substrate Substrate-nozzle Organic temper- DC bias/ distance Spray rate/ solvents ature/° C. kV Dsn/cm mL .Math. h.sup.−1 DMF: Ethanol 160 15 7.5 1.2
Example 2
(64) In this Example, the morphology of perovskite thin films has been systematically studied, including the effects of various electrospray parameters, such as electrical bias, substrate temperature, and solvents, to produce uniform and compact Cs.sub.2TeI.sub.6 films for use in photodetector devices. A set of optimized parameters for high quality Cs.sub.2TeI.sub.6 film deposition was found, and the optical and electrical properties of the films were tested to investigate the films' behavior. The responsivity of the device under 425 nm optical light illumination was also tested. It was also demonstrated that Cs.sub.2TeI.sub.6 films in photodetectors prepared by electrospray can be used in large scale production.
(65) Results and Discussions
(66) Effect of Solvent on the Morphology of Perovskite Films Made by an Electrospray Method.
(67) Five solvent systems, consisting of dimethyl formamide (DMF) and n-butyl alcohol (NBA) (1:1 volume/volume); DMF and isopropanol (IPA) (1:1 v/v); DMF and ethanol (EA) (1:1 v/v); DMF and dimethyl sulfoxide (DMSO) (1:1 v/v) and DMF, were used to form the Cs.sub.2TeI.sub.6 (CsI:TeI.sub.4=2:1.1, molar ratio) precursor solutions during the electrospray, in order to find a solvent with good wettability on the substrate. The SEM images are shown in
(68)
(69) In short, in order to obtain a film with the highest quality, the contact angle on the substrate is an important factor. The contact angle under this experimental condition was much more appropriate at about 10°. If a two-solvent system is chosen, there should not be too much difference between boiling points of the two solvents.
(70) TABLE-US-00002 TABLE 2 Solvent properties Solvent NBA IPA EA DMSO DMF Boiling point (° C.) 118 82 78 189 152 Surface tension 24.6 21.7 22.3 43.5 37.1 @ 20° C. (mN/m)
Effect of Substrate Temperatures on the Grain Morphology of Perovskite Films Grown by an Electrospray Method.
(71) During the process of electrostatic spraying, the substrate temperature can affect the volatilization of the solvent, changing the supersaturation of the solution, and thus affects the nucleation rate at the initial stage of the film growth. Furthermore, the temperature field provides a driving force for the grain growth, influencing the grain size and the crystallization quality.
(72) Effect of Electric Field on Film Morphology of Perovskite Films Grown by an Electrostatic Method.
(73) During the spray process, the charged droplets undergo four processes: solvent evaporation, coulomb splitting, solidification, and deposition. The droplet at the end of the capillary will move toward the substrate under the action of the electric field force. During this movement, the solvent in the droplet will evaporate away, resulting in a decrease in volume and surface area of the droplet. However, the charge capacity of the droplet itself will not change. When the surface charge of the droplet is greater than the Rayleigh limit, the electrostatic repulsion force of the droplet will be greater than the surface tension, and the droplet will form a Taylor cone at both ends, and then split. Subsequently, smaller charged droplets will be ejected from the tip of the Taylor cone. This is the phenomenon known as coulomb splitting. After spraying small charged droplets, the surface charge of the original droplet will decrease, and the droplet will be restored to an ellipsoid shape. The droplet will then go through the above process several times, finally forming nanoscale droplets which will then be deposited on the substrate. At the end, after the solvent has completely evaporated, the deposited droplets will form a dense thin film on the substrate.
(74) In electrostatic spraying, the electric field affects the dispersion of the droplets, as well as the quality of the film deposited. If no electric field is applied, the droplet will fall directly onto the substrate. At this time, the droplet is not dispersive and has a size equal to the diameter of the needle, causing poor films with many holes inside and a rough surface. When the applied electrical bias is low (6 kV), the surface charge of the droplets is as well, which means there is a low repulsive force between the drops, so that the dispersion degree of the droplets is not sufficient. The top-view SEM images under this spraying electrical bias are show in
(75) Characterization of Cs.sub.2TeI.sub.6 Film Deposited by an Electrospray Method.
(76)
(77) Experimental Section
(78) Materials Synthesis
(79) Unless otherwise specified, all materials were purchased from either Kermel or Sigma-Aldrich, and used as received. TeI.sub.4 was prepared using the vertical Bridgeman method. PTAA was purchased from p-OLED Photoelectric Technology Corp. TiO.sub.2 Paste (18 NR-T) was purchased from Dyesol Corp.
(80) Perovskite Thin-Film Fabrication
(81) Perovskite thin films were formed on two layers of TiO.sub.2-coated (compact TiO.sub.2 (c-TiO.sub.2) and mesoporous TiO.sub.2 (m-TiO.sub.2)), fluorine-doped tin oxide (FTO)-glass substrates. The FTO-glass substrates (6Ω/□) were cleaned by ultrasonication in soap, deionized water, ethanol, and acetone, respectively, and then dried under a stream of nitrogen. The c-TiO.sub.2 was deposited by spin-coating (2000 rpm, 60 s) the precursor solution, titanium isopropoxide (95%, Sigma-Aldrich) diluted in isopropyl alcohol (10% v/v); then annealed at 500° C. for 30 min. The m-TiO.sub.2 was spin-coated using the precursor sol-gel, 18 nm TiO.sub.2 nanoparticle paste diluted in ethanol (2:7 v/v), at 5000 rpm for 25 s; followed by annealing at 500° C. for 30 min. For the first experimental group, the perovskite precursor solution was formed by mixing CsI with TeI.sub.4 at a 2:1.1 M ratio in different solvents, including dimethyl formamide (DMF) and n-butyl alcohol (NBA) (1:1 v/v); DMF and isopropanol (IPA) (1:1 v/v); DMF and ethanol (EA) (1:1 v/v); DMF and dimethyl sulfoxide (DMSO) (1:1 v/v); DMF, respectively, for a total concentration of 10 mg/mL, then stirred at 60° C. water bath for 30 min. These five different perovskite precursor solutions were then deposited onto the glass/FTO/c-TiO.sub.2/m-TiO.sub.2 under ambient conditions by electrospray deposition, respectively. The electrospray setup consisted of a syringe and needle (internal diameter 0.16 mm); a syringe pump (LSP01-1a); a high positive bias power supply (Dong-Wen Technical Corp.); and aluminium foil as the plate ground electrode. During the electrospray deposition, a syringe attached to a syringe pump was filled with the as-prepared Cs.sub.2TeI.sub.6 solution. The flow rate was set at 1 mL/h. The electrospray was begun by applying a high positive bias of 10 kV at the electrode (nozzle head). The distance between the nozzle head and the ground electrode (aluminium foil) was 5 cm. The deposition time was 60 min, and the substrate was heated at 150° C. by a hotplate. For the second experimental group, the solvent was chosen as DMF to form the perovskite precursor solution. The growth temperature was set at 145° C., 150° C., 155° C., 160° C., 165° C., and 170° C., respectively. Other parameters were the same as before. For the third experimental group, the solvent was fixed as DMF, and then the temperature was set at 160° C. The perovskite film was deposited under different electric fields; the electrical biases were 6 kV, 8 kV, 10 kV and 12 kV. Other parameters remained the same.
(82) Device Fabrication
(83) The device architecture used was FTO/compact-TiO.sub.2/mesoporous-TiO.sub.2/perovskite (Cs.sub.2TeI.sub.6)/Poly [bis(4-phenyl) (2,4,6-trimethylphenyl) amine] (PTAA)/gold electrode, as shown in
(84) TiO.sub.2-coated FTO-glass substrates and perovskite thin films were prepared as stated above. Afterward, the samples were transferred to a spin coater to deposit PTAA (15 mg/mL, chlorobenzol) at 2000 rpm for 60 s, then heated at 100° C. for 5 min. Finally, Au electrodes (2 mm×2 mm) were deposited by a thermal evaporation system under a vacuum of 1×10.sup.−4 Pa.
(85) Material Characterizations
(86) The crystalline structure of the prepared materials was characterized by powder X-ray diffraction (Shimadzu). SEM images of the perovskite thin-films were taken by FESEM (FEI Nano SEM 450). UV-vis-NIR absorption spectra were tested using a Shimadzu 3150 UV-vis-NIR spectrophotometer (in the 200-1600 nm spectral range). I-V curves were measured using a Keithley 6517B Electrometer. I-t curves were tested using a 425 nm LED and a Keithley 6517B Electrometer.
(87) The word “illustrative” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “illustrative” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Further, for the purposes of this disclosure and unless otherwise specified, “a” or “an” means “one or more.”
(88) The foregoing description of illustrative embodiments of the invention has been presented for purposes of illustration and of description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and as practical applications of the invention to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.