ACTUATION DEVICE FOR THE CONTROL CABLE OF A BICYCLE GEARSHIFT

Abstract

An actuation device of a control cable of a bicycle gearshift has a casing, a cable-winding bush mounted in the casing rotatable about a rotation axis in a first angular direction between a first and a last angular position and in a second angular direction between the last and the first angular position, a rotary member mounted in the casing in a rotary manner about the rotation axis and a stationary member mounted in a non-rotary manner in the casing, wherein one of the two members is provided with at least one first pointer engaged on a fastening track formed on the other member, the fastening track extending along a closed loop path and having at least one first plurality of stop positions engageable in sequence by the pointer. A first stop position that determines the first angular position of the cable-winding bush is angularly spaced from the next stop position by an indexing angle.

Claims

1. An actuation device for the control cable of a bicycle gearshift, comprising: a casing, configured for fixing to bicycle handlebars, a cable-winding bush mounted in the casing angularly rotatable about a rotation axis in a first angular direction between a first angular position and a last angular position and in a second angular direction between the last angular position and the first angular position, a rotary member mounted in the casing in a rotary manner about the rotation axis and a stationary member mounted in a non-rotary manner in the casing, wherein one from the rotary member and the stationary member is provided with at least one first pointer engaged on a fastening track formed on the other member, the fastening track extending along a closed loop path and comprising at least one first plurality of stop positions engageable in sequence by said pointer, the cable-winding bush passing from one angular position to an adjacent angular position after the passage of the pointer from one stop position to an adjacent stop position, each stop position being angularly spaced from an adjacent stop position by a respective indexing angle, each indexing angle corresponding to a rotation of the cable-winding bush by an amount equal to the indexing angle, a first stop position that determines the first angular position of the cable-winding bush being angularly spaced from the next stop position by an indexing angle equal to the indexing angle sufficient to make the cable-winding bush rotate from the penultimate angular position to the last angular position.

2. The device according to claim 1, wherein the indexing angles between two consecutive stop positions are different from each other.

3. The device according to claim 1, wherein the indexing angles between two consecutive stop positions after the first stop position increase evenly.

4. The device according to claim 1, wherein: said member provided with at least one pointer comprises a second pointer angularly spaced by 180° from the first pointer; the fastening track comprises a second plurality of stop positions that are the same and point-for-point diametrically opposite the stop positions of the first plurality of stop positions, the cable-winding bush passing from one angular position to an adjacent angular position following the simultaneous passage of each pointer from one stop position to an adjacent stop position, each stop position of the first and of the second plurality of stop positions being angularly spaced from an adjacent stop position by a respective indexing angle, and a first stop position of the first and of the second plurality of stop positions that determines the first angular position of the cable-winding bush being angularly spaced from the respective next stop position by an indexing angle equal to the indexing angle sufficient to make the cable-winding bush rotate from the penultimate angular position to the last angular position.

5. The device according to claim 4, wherein the number of stop positions of the first plurality of stop positions is equal to the number of stop positions of the second plurality of stop positions and is equal to the number of angular positions of the cable-winding bush less two.

6. The device according to claim 4, comprising a first end stop to prevent the rotation of the cable-winding bush in the first angular direction beyond the last angular position.

7. The device according to claim 4, comprising a second end stop to prevent the rotation of the cable-winding bush in the second angular direction beyond the first angular position.

8. The device according to claim 6 comprising a maneuvering mechanism operative on the cable-winding bush to rotate it in the first angular direction, said first end stop and said second end stop being active on said maneuvering mechanism.

9. The device according to claim 1 comprising a maneuvering mechanism that comprises: a first control lever, angularly mobile about the rotation axis in the first angular direction between a rest position and an active position, and angularly mobile about the rotation axis in the second angular direction between the active position and the rest position, an engagement bush rotating as a unit with the cable-winding bush and on which said first control lever acts, said first control lever rotating as a unit with said engagement bush in the passage from the rest position to the active position and being freely rotatable with respect to said engagement bush in the passage from the active position to the rest position.

10. The device according to claim 6, wherein said first end stop comprises a first projection arranged on said engagement bush that interferes with a shoulder fixedly connected to said casing when the cable-winding bush is in the last angular position, so as to prevent a rotation of the engagement bush in the first angular direction.

11. The device according to claim 7, wherein said second end stop comprises a second projection arranged on said engagement bush that abuts the first control lever when the cable-winding bush is in the first angular position, so as to prevent a rotation of the engagement bush in the second angular direction.

12. The device according to claim 4, wherein said fastening track comprises a plurality of loops, which define said plurality of stop positions of the first and of the second plurality of stop positions, and a plurality of free sliding paths each of which extends between two consecutive loops.

13. The device according to claim 12, wherein said free sliding paths comprise a first substantially rectilinear portion and a second substantially rectilinear portion extending radially that joins the first portion to a loop.

14. The device according to claim 13, wherein the extension of said first portions of the free sliding paths is proportional to the indexing angles.

15. The device according to claim 4, comprising a ball-holding disc comprising a first and a second throat that are substantially rectilinear extending radially and angularly separated by 180°, the first and the second throat slidably receiving a respective pointer.

16. The device according to claim 15, wherein said first and second pointer emerge axially from said throats to slidably engage said fastening track.

17. The device according to claim 4, wherein said fastening track is formed on said stationary member and said mobile member comprises a ball-holding disc on which said pointers are slidably provided.

Description

BRIEF DESCRIPTION OF THE DRAWING(S)

[0095] Further features and advantages of the invention will become clearer from the following description of preferred embodiments thereof, made with reference to the attached drawings. In such drawings:

[0096] FIG. 1 is a perspective view, partially exploded and with some parts removed to better highlight others of an actuation device for the control cable of a bicycle gearshift according to the invention;

[0097] FIG. 2 is a further perspective view, partially exploded and with some parts removed to better highlight others, of the device of FIG. 1;

[0098] FIG. 3 is a rear view of a cog set on which the device of FIG. 1 can act;

[0099] FIG. 4 is a perspective view of a brake-gearshift group incorporating the device of FIG. 1;

[0100] FIGS. 5 and 6 are schematic plan views of a detail of the device of FIG. 1 in two different operative conditions;

[0101] FIG. 7 is a perspective view of part of the device of FIG. 1; and

[0102] FIG. 8 is a front view with some parts removed to better highlight others of the brake-gearshift group of FIG. 4.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)

[0103] With reference to the attached figures, a preferred embodiment of an actuation device for the control cable (not shown) for the gearshift of a bicycle in accordance with the present invention is shown. The actuation device is wholly indicated with 10.

[0104] Preferably, the actuation device 10 is included in an integrated brake-gearshift actuation device 100 of the bicycle, as for example shown in FIG. 4.

[0105] The attached figures show the actuation device 10 of the control cable used to change the gear ratios on a cog set 200 (illustrated as an example in FIG. 3) through a rear derailleur of the bicycle, on which the present invention maximizes its efficiency, even if the present invention can also be used in combination with a front derailleur.

[0106] The device 10 comprises a casing 11, which is fixed to the handlebars of a bicycle in a conventional manner, for example through a strap (not illustrated) that preferably also constrains a brake lever 101 to the handlebars.

[0107] In the casing 11 a central pin 12 is provided, rotatable inside the casing 11 about a rotation axis X. The rotation axis X (as will become clearer hereinafter) is the main reference axis for the elements that are part of the device 10; all of the indications of direction and similar, such as “axial”, “radial”, “circumferential” and “diametral” will refer to it; equally, the indications “outwards ” and “inwards” referring to radial directions should be considered as away from the rotation axis X or towards the rotation axis X. About the rotation axis X, two opposite angular directions are defined—a first A and a second angular direction B, respectively.

[0108] The device 10 comprises a cable-winding bush 13, to which the control cable is fixed and on which it is wound. The cable-winding bush 13 is mounted in the casing 11 and is angularly rotatable about the rotation axis X in the first A and in the second angular direction B. The cable-winding bush 13 can rotate between a first angular position, in which the winding of the control cable is minimum, and a last angular position, in which the winding of the control cable is maximum, and vice-versa.

[0109] Between the first angular position and the last angular position of the cable-winding bush 13 there are further intermediate angular positions that are mutually distinct and angularly spaced by indexing angles C. The indexing angles are not all identical to each other. Preferably, the indexing angles C are all different from one another. Each angular position of the cable-winding bush 13 corresponds to an angular position of the rear derailleur that positions the transmission chain on a predetermined toothed wheel 201, 202, 203, 204, 205, 206, 207, 208, 209, 210, 211 of the cog set 200.

[0110] In particular, the first angular position of the cable-winding bush 13 corresponds to a positioning of the transmission chain at the smallest toothed wheel 201 of the cog set 200. The last angular position of the cable-winding bush 13 corresponds to a positioning of the transmission chain at the largest toothed wheel 211 (in other words with the greatest diameter) of the cog set 200.

[0111] The intermediate angular positions of the cable-winding bush 13 correspond to positionings of the transmission chain at respective toothed wheels arranged between the smallest 201 and the largest 211 of the cog set 200.

[0112] The cable-winding bush 13 rotates as a unit with the central pin 12.

[0113] The device 10 further comprises a rotary member 14 mounted in the casing 11 in a rotary manner about the rotation axis X. The rotary member 14 is fixedly connected to the pin 12 and each rotation of the rotary member corresponds to an identical rotation of the cable-winding bush 13. Preferably, the rotary member 14 is a substantially cylindrical ball-holding disc equipped with a first pointer 15 and a second pointer 16. The two pointers 15, 16 are preferably spherical bodies and, hereinafter in the present description they will be called pointers or balls without distinction.

[0114] In the ball-holding disc 14 two radial throats 17 are formed that are closed towards the outside, the same and diametrically opposite, in each of which a respective ball 15, 16 is housed in a mobile manner. The two balls 15, 16 are elastically biased outwards in the throats 17 by respective springs (not illustrated) mounted in the throats 17. Alternatively, the balls 15, 16 are biased towards the outside of the throats 17 by leaf springs mounted in the ball-holding disc 14. In both cases the springs position the balls 15, 16 at the radial end of the respective throat 17. The throats 17 are open on one side of the ball-holding disc so that the balls partially emerge from the axial bulk of the ball-holding disc 14, making pointers projection in the axial direction.

[0115] Inside the casing 11 a stationary member 18 provided with a fastening track 19 is also mounted in a non-rotary manner, fixed with the casing 11 itself. The stationary member 18 is preferably an indexing bush. The two pointers 15, 16 are engaged on the fastening track 19.

[0116] The fastening track 19 extends along a closed loop path that directly faces the ball-holding disc 14 so that the pointers 15, 16 engage the fastening track 19. The depth of the fastening track 19 is such as to receive the portion of pointers 15, 16 that emerges axially from the ball-holding disc 14.

[0117] The fastening track 19 comprises a first plurality of stop positions 20 and a second plurality of stop positions 21. The stop positions are engageable in sequence by the two pointers 15, 16.

[0118] The stop positions 20, 21 determine stable positions of the pointers along the fastening track 19.

[0119] The second plurality of stop positions 21 follows and precedes the first plurality of stop positions 20, so that the last stop position 20c of the first plurality 20 is followed by the first stop position 21a of the second plurality of stop positions 21 and so that the last stop position 21c of the second plurality 21 follows the first stop position 20a of the first plurality of stop positions 20.

[0120] The closed loop path of the fastening track is such as to allow the two pointers 15, 16, when positioned at the last stop position 20c, 21c of the first 20 and of the second plurality of stop positions 21, respectively, to pass into the first stop position 21a, 20a of the second 21 and of the first plurality of stop positions 20, respectively.

[0121] Therefore, identical stop positions of the first 20 and of the second plurality of stop positions 21 are angularly spaced by 180° and engaged by the two pointers 15, 16 also angularly spaced by 180°, as schematized in FIGS. 5 and 6.

[0122] The stop positions are defined by a plurality of loops 22 of the fastening track 19 and are joined by a plurality of free sliding paths 23 each of which extends between two consecutive loops 22.

[0123] The free sliding paths 23 comprise a first substantially rectilinear portion 24 and a second substantially rectilinear portion 25 extending radially that joins the first portion 24 to a loop 22 (as shown in FIG. 5).

[0124] The fastening track 19 is delimited by a continuous outer peripheral margin, regularly indented due to the presence of the succession of loops 22 that define the stop positions and of the free sliding paths 23, and by an analogous inner margin.

[0125] Following the simultaneous passage of each pointer 15, 16 from one stop position to an adjacent stop position the cable-winding bush 13 performs a corresponding rotation between two adjacent angular positions.

[0126] The angular distance that separates each stop position of the first and of the second plurality of stop positions is angularly spaced from an adjacent stop position by a respective indexing angle C identical to the corresponding indexing angle C that separates two corresponding angular positions of the cable-winding bush 13.

[0127] Therefore, the indexing angles C that separate the stop positions of the first plurality of stop positions 20 from one another are different from each other, just as the indexing angles C that separate the stop positions of the second plurality of stop positions 21 from one another are also different from each other.

[0128] Each stop position of the first plurality of stop positions 20 corresponds to a stop position of the second plurality of stop positions 21.

[0129] As stated, angular rotations of the cable-winding bush 13 in the first angular direction A correspond to upward gearshifting operations of the rear derailleur and rotations of the cable-winding bush 13 in the second angular direction B correspond to downward gearshifting operations of the rear derailleur.

[0130] Concerning this, the device 10 comprises a maneuvering mechanism 30 operative on the central pin 12 to obtain upward or downward gearshifting.

[0131] The maneuvering mechanism 30 comprises a first control lever 31 (FIG. 2), angularly mobile about the rotation axis X in the first angular direction A between a rest position and an active position, and angularly mobile about the rotation axis X in the second angular direction B between the active position and the rest position.

[0132] Preferably, the first control lever 31 makes it possible to perform only upward gearshifting.

[0133] For this purpose, the maneuvering mechanism 30 comprises an engagement bush 32 rotating as a unit with the cable-winding bush 13 and on which the first control lever 31 acts. The first control lever 31 rotates as a unit with the engagement bush 32 in the passage from the rest position to the active position and is freely rotatable with respect to the engagement bush 32 in the passage from the active position to the rest position.

[0134] In particular, the engagement bush 32 is substantially cylindrical and comprises a toothed sector that extends radially outside of the engagement bush 32 and that comprises a plurality of teeth 33.

[0135] When the first control lever 31 is set in rotation in the first angular direction A, it engages a tooth 33 and sets the engagement bush 32 in rotation in the first angular direction A.

[0136] When the first control lever 31 rotates in the second angular direction B, it is not able to pull the teeth 33 in rotation, carrying out a return stroke into rest position without rotation of the engagement bush 32.

[0137] Elastic members (not illustrated) are active between the first control lever 31 and the casing 13, to take the first control lever 31 back into the rest position. Such elastic members can be a simple ring torsion spring, mounted in the casing 13 coaxially to the central pin 12 and constrained at one end to the casing 13 and at the other end to the first control lever 31.

[0138] The connection linkage between first control lever 31 and engagement bush 32 is per se conventional and therefore will not be described in further detail.

[0139] The maneuvering mechanism 30 further comprises a second control lever 35, which acts on the ball-holding disc 14 to allow a rotation thereof, together with the cable-winding bush 13, in the second angular direction B about the rotation axis X, so as to obtain downward gearshifting.

[0140] As shown in FIG. 2, the second control lever 35 acts on a spike 36 that acts on teeth 14a arranged radially externally on the ball-holding disc 14.

[0141] By actuating the second control lever 35, the spike 36 sets the ball-holding disc 14 in rotation in the second angular direction B. When downward gearshifting has occurred, the second control lever 35 and the spike 36 go back into the initial position through the effect of the elastic members (not illustrated), for example a torsion spring.

[0142] The downward gearshifting mechanism that uses the second control lever 35, spike 36 and toothed sector assembly is of the conventional type and is not described any further.

[0143] During upward gearshifting, the ball-holding disc 14 rotates with respect to the indexing bush 18 in the first angular direction A and the two pointers 15, 16 slide in the fastening track along a respective free sliding path 23 that extends between two stop positions. When the pointers 15, 16 reach the stop position, the traction of the control cable positions the rear derailleur at the toothed wheel of the cog set 200 after the toothed wheel occupied previously.

[0144] During downward gearshifting, the pointers 15, 16 cannot follow the free sliding paths 23 in a rotation in the second angular direction B of the ball-holding disc 14, since they find a stop shoulder given by the second substantially rectilinear portion 25 extending radially of the free sliding paths 23. The action exerted by the second control lever 35 on the ball-holding disc 14 in the second angular direction B determines the by-passing of the pointers 15, 16 of the stop shoulders given by the respective second substantially rectilinear portions 25 and the consequent temporary disengagement of the pointers 15, 16 from the fastening track 19. In other words, the two pointers 15, 16 temporarily disengage from the stop track 19 when the second control lever 35 is actuated. The disengagement of the pointers 15, 16 from the fastening track 19 takes place in opposition to an elastic force exerted by an elastic member (not shown) that presses the ball-holding disc 14 axially against the indexing bush 18. At this point the rotation of the ball-holding disc 14 in the second angular direction B starts and the pointers 15, 16 are positioned radially towards the outside of the respective throats 17. The radially outer position of the pointers 15, 16 in the throats 17 coincides with the radial position of the stop portions on the indexing bush 18. The stop positions are all arranged, on the indexing bush 18, the same radial distance from the rotation axis X. When the ball-holding bush 14 rotates by an indexing angle C, the pointers 15, 16 reinsert in the fastening track 19 in respective stop positions making the ball-holding bush 14 take up a stable angular position. In this way, the cable-winding bush 13 also rotates in the second angular direction B by an indexing angle C positioning the rear derailleur at a smaller toothed wheel.

[0145] There are the same number of stop positions of the first 20 and of the second plurality of physically distinct stop positions 21 as the angular positions that the cable-winding bush 13 can take up decreased by two.

[0146] In the preferred example of the invention and represented in the attached figures, the number of stop positions of the first 20 and of the second plurality of physically distinct stop positions 21 is nine, whereas the number of angular positions of the cable-winding bush 13 (to which corresponds an equal number of toothed wheels of the cog set 200) is eleven.

[0147] In particular, a first stop position 20a, 21a of the first 20 and of the second plurality of stop positions, when respectively engaged by the first 15 and second pointer 16 (as schematically illustrated in FIG. 5), corresponds to the first angular position of the cable-winding bush 13 to which a position of the rear derailleur at the smallest toothed wheel 201 of the cog set 200 corresponds.

[0148] A second stop position 20b, 21b of the first 20 and of the second plurality of stop positions, when respectively engaged by the first 15 and second pointer 16, corresponds to the second angular position of the cable-winding bush 13 to which a position of the rear derailleur at the second smallest toothed wheel 202 of the cog set 200 corresponds.

[0149] The last stop position 20c, 21c of the first 20 and of the second plurality of stop positions, when respectively engaged by the first 15 and second pointer 16, corresponds to the ninth angular position of the cable-winding bush 13 to which a position of the rear derailleur at the ninth toothed wheel 209 up of the cog set 200 corresponds.

[0150] The closed loop fastening track 19 allows the first pointer 15, when arranged in the last stop position 20c of the first plurality of stop positions 20 to pass into the first stop position 21a of the second plurality of stop positions 21 when the ball-holding disc 14 is subjected to a rotation in the first angular direction A. At the same time, the second pointer 16, when arranged in the last stop position 21c of the second plurality of stop positions 21, passes into the first stop position 20a of the first plurality of stop positions 20.

[0151] The first stop position 20a, 21a of the first 20 and of the second plurality of stop positions 21 is therefore used twice; a first time when the cable-winding bush 13 is in the first angular position and a second time when the cable-winding bush 13 is in the tenth angular position.

[0152] The indexing angle C between the last stop position 20c of the first plurality 20 of stop positions and the first stop position 21a of the second plurality of stop positions 21 is equal to the indexing angle between the ninth and the tenth angular position of the cable-winding bush 13.

[0153] The first stop position 20a, 21a of the first 20 and of the second plurality of stop positions 21 is angularly spaced by the respective second stop position, along the first angular direction A, by an indexing angle C equal to the indexing angle C necessary to make the cable-winding bush 13 rotate from the penultimate angular position to the last angular position, in other words the angle necessary to make the rear derailleur pass from the penultimate top toothed wheel 210 to the last top toothed wheel 211.

[0154] In the example of the attached figures, the indexing angle C that separates the first stop position 20a, 21a of the first 20 and of the second plurality of stop positions 21 from the respective second stop position is equal to the indexing angle that separates the tenth angular position from the eleventh angular position of the cable-winding bush 13.

[0155] Therefore, when the second pointer 16 is in the first stop position 20a of the first plurality of stop positions 20 and the first pointer 15 is in the first stop position 21a of the second plurality of stop positions 21, a further rotation of the ball-holding disc 14 in the first angular direction A takes the aforementioned pointers to respectively occupy the second stop position 20b of the first plurality of stop positions 20 and the second stop position 2 lb of the second plurality of stop positions 21 (as schematized in FIG. 6), allowing a further upward gearshifting operation.

[0156] It should be noted that the indexing angle C that separates the first stop positions 20a, 21a from the respective second stop positions 20b, 21b, is the largest indexing angle present between two consecutive stop positions. This is since the indexing angle that takes the cable-winding bush 13 from the penultimate to the last angular position is also maximum. The remaining stop positions are separated by indexing angles C that, starting from an angle between the second angular position and the next one that is the smallest of all, increasing in size between the successive stop positions.

[0157] The device 10 further comprises a first end stop 40 to prevent the rotation of the cable-winding bush 13 in the first angular direction A beyond the last angular position.

[0158] The first end stop 40 is active on the maneuvering mechanism 30 and comprises a first projection 41 arranged on the engagement bush 32 that interferes with a shoulder 42 fixedly connected to the casing 11 (FIG. 8) when the cable-winding bush 13 is in the last angular position, so as to prevent a rotation of the engagement bush 32 in the first angular direction A.

[0159] The device 10 comprises a second end stop 45 to prevent the rotation of the cable-winding bush 13 in the second angular direction B beyond the first angular position.

[0160] The second end stop 45 comprises a second projection 46 arranged on the engagement bush 32 that abuts the first control lever 31 in the rest position when the cable-winding bush 13 is in the first angular position, so as to prevent a rotation of the engagement bush 32 in the second angular direction B. The first control lever 31, when in the rest position, cannot indeed rotate in the second angular direction B thus acting as a stop abutment for the second projection 46 of the second end stop 45.

[0161] In the preferred embodiment of the invention, the first projection 45 and the second projection 46 coincide.

[0162] Of course, those skilled in the art can bring numerous modifications and variants to the invention described above, in order to satisfy specific and contingent requirements, like for example providing a single plurality of stop positions engaged by a single pointer so that the cable-winding bush can perform a total rotation of 360° plus the indexing angle to pass from the first to the second angular position of the cable-winding bush, all moreover encompassed by the scope of protection of the present invention as defined by the following claims.