Camera unit and sensing device
09813665 · 2017-11-07
Assignee
Inventors
Cpc classification
H04N23/54
ELECTRICITY
B60R11/04
PERFORMING OPERATIONS; TRANSPORTING
B60R2300/802
PERFORMING OPERATIONS; TRANSPORTING
H04N23/57
ELECTRICITY
H04N7/18
ELECTRICITY
B60R1/00
PERFORMING OPERATIONS; TRANSPORTING
H04N7/102
ELECTRICITY
International classification
H04N7/18
ELECTRICITY
B60R1/00
PERFORMING OPERATIONS; TRANSPORTING
H05K9/00
ELECTRICITY
B60R11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A camera unit includes: an image sensor; a circuit board in which a signal processor circuit to process an output signal of the image sensor is formed; a cable including at least a signal conductor element and a ground conductor element and connected at one end to the circuit board; a metal housing component to accommodate the image sensor and the circuit board therein; and a metal component disposed at the end of the cable and connected to the ground conductor element. The ground conductor element is connected to both a ground terminal of the circuit board and the metal housing component in a vicinity of the end of the cable where the cable is connected to the circuit board. The ground conductor element is connected to the metal housing component through the metal component in the vicinity of the end of the cable.
Claims
1. A camera unit comprising: an image sensor; a circuit board in which a signal processor circuit to process an output signal of the image sensor is formed; a cable including at least a signal conductor element and a ground conductor element and connected at one end to the circuit board; a metal housing component to accommodate the image sensor and the circuit board therein; and a metal component disposed at the end of the cable and connected to the ground conductor element, wherein the ground conductor element is connected to both a ground terminal of the circuit board and the metal housing component in a vicinity of the end of the cable where the cable is connected to the circuit board, and wherein the ground conductor element is connected to the metal housing component through the metal component in the vicinity of the end of the cable, and wherein the cable further includes a ground line and the ground line is connected to the ground conductor element in the vicinity of the end of the cable.
2. The camera unit according to claim 1, wherein the metal component is fixed to a portion of the cable in the vicinity of the end of the cable in a state in which the metal component is connected to the ground conductor element, and the metal component including a contact portion which is in contact with the metal housing component when the cable is connected to the circuit board.
3. The camera unit according to claim 1, wherein the metal component is fixed to a portion of the cable in the vicinity of the end of the cable in a state in which the metal component is connected to the ground conductor element, and the metal housing component including a contact portion which is contacted by the metal component when the cable is connected to the circuit board.
4. The camera unit according to claim 1, wherein the metal component has a cap-like configuration and is formed to enclose the end of the cable therewith, and an opening being formed in a bottom surface of the metal component, and the signal conductor element and the ground conductor element passing through the opening of the metal component.
5. The camera unit according to claim 1, wherein the image sensor is an image sensor with a built-in lens system.
6. The camera unit according to claim 1, wherein the image sensor is a CMOS image sensor.
7. The camera unit according to claim 1, wherein the image sensor is a CCD image sensor.
8. The camera unit according to claim 1, wherein the cable has a block having through holes in which screws are inserted so as to fix the block to the metal housing component.
9. The camera unit according to claim 1, wherein the circuit board further includes a filter circuit, and the ground conductor element is connected to the ground terminal of the circuit board through the filter circuit.
10. A sensing device comprising: a camera unit to capture an image indicating surroundings of the camera unit; and a display unit to display image information based on an output signal of the camera unit, the camera unit comprising: an image sensor; a circuit board in which a signal processor circuit to process an output signal of the image sensor is formed; a cable including at least a signal conductor element and a ground conductor element and connected at one end to the circuit board; a metal housing component to accommodate the image sensor and the circuit board therein; and a metal component disposed at the end of the cable and connected to the ground conductor element, wherein the ground conductor element is connected to both a ground terminal of the circuit board and the metal housing component in a vicinity of the end of the cable where the cable is connected to the circuit board, and wherein the ground conductor element is connected to the metal housing component through the metal component in the vicinity of the end of the cable, and wherein the cable further includes a ground line and the ground line is connected to the ground conductor element in the vicinity of the end of the cable.
11. The sensing device according to claim 10, further comprising a memory unit to store the output signal of the camera unit.
12. The sensing device according to claim 10, wherein the sensing device is installed in a vehicle and comprises a monitoring control device to determine whether there is a danger based on the output signal of the camera unit, the monitoring control device outputting alarm information to the display unit when it is determined that there is a danger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(36) A description will be given of embodiments of the present disclosure with reference to the accompanying drawings.
(37)
(38) For the purpose of assisting a driver's vision, an in-vehicle camera is installed at a rear portion, a front portion or a side portion of a vehicle, so that an image indicating the surroundings of the vehicle captured by the camera is displayed on a display unit, such as a liquid crystal display monitor, in the vehicle. In order to provide a safe system without a dead angle, it is required that the in-vehicle camera has a large viewing angle. In view of a vehicle design, it is desired that the in-vehicle camera is not conspicuous. Hence, it is also required that the in-vehicle camera is of small size.
(39) A back-monitor type camera which is a popular in-vehicle camera is externally attached to the vehicle, and it is required that the camera has a high waterproofing performance. Usually, an in-vehicle camera is installed in the vicinity of the trunk at the rear of the vehicle and a display unit is installed on the side of a driver's seat, and it is necessary that a cable needed for the wiring that connects the camera and the display unit is almost about 10 m long.
(40) It is also required that the in-vehicle camera has a tensile strength that can withstand the wiring, provides a function of preventing malfunction of the camera due to electromagnetic waves emitted from several sources of electromagnetic waves, and provides a function of preventing the adverse influences of electromagnetic waves emitted from the in-vehicle camera on an in-vehicle radio unit, such as an FM radio or an AM radio. It is also required that the in-vehicle camera has a high resistance to electrostatic discharge which may frequently occur in the winter season.
(41) In the vehicle 1 illustrated in
(42) As illustrated in
(43) The information processing device 30 includes an input/output interface 31, a display unit 32, a main controller 33, a memory unit 34, and a voice/alarm generating unit 35. Power from a power-supply unit 50 is supplied to the information processing device 30.
(44) In this embodiment, a back monitoring device 10 is constituted by the in-vehicle camera 20, the information processing device 30, and the cable 40.
(45) As illustrated in
(46) The lens system 21 is designed to have a wide angle of view which is in a range of 120 to 190 degrees in order to enable an image, indicating the surroundings of the vehicle 1 at the rear thereof including the right and left sides thereof, to be captured by the camera. For example, the lens system 21 is made up of six lenses in order to capture a quality image.
(47) The camera housing 22 is formed of a resin molding and has a square pole-like configuration. A holding part for holding the lens system 21 is formed at one end of the camera housing 22 in the −X direction, and an opening for inserting the cable 40 is formed in the camera housing 22 in the middle of the end face thereof at the other end of the camera housing 22 in the +X direction. Two threaded holes for fastening the cable 40 to the camera housing 22 by screws are formed in the camera housing 22 at right and left portions of this opening in the +Y and −Y directions.
(48) The camera housing 22 may be divided into two parts: a front case 22A on the side of the camera housing 22 in the −X direction and a rear case 22B on the side thereof in the +X direction. The front case 22A and the rear case 22B are fitted together into an integral part.
(49) An O-ring is attached to a clearance between the camera housing 22 and the lens system 21 in order to prevent water or foreign matter from entering the inside of the camera housing 22 from the clearance. A rubber packing is attached to the fitted portion of the front case 22A and the rear case 22B in order to prevent water or foreign matter from entering the interior of the camera housing 22 from the fitted portion.
(50) The CMOS image sensor 24, the circuit board 25, and the shield plate 26 are accommodated in the camera housing 22.
(51) The CMOS image sensor 24 converts the incident light entering the sensor through the lens system 21 into an electrical signal. The CMOS image sensor 24 is attached to the circuit board 25 through a ceramic package.
(52) The shield plate 26 is a sheet-like shielding component which is made of stainless steel, phosphor bronze, etc. and has a thickness of about 0.2 mm. The shield plate 26 is formed to enclose the circuit board 25 therewith. An opening which is essentially the same as the opening of the camera housing 22 is formed in the portion of the shield plate 26 which faces the opening of the camera housing 22. The shield plate 26 has a function of shielding electromagnetic waves and a function of receiving electrostatic discharge. The shield plate 26 is attached to a predetermined position of the rear case 22B.
(53) Alternatively, the shield plate 26 may be modified as illustrated in
(54) In the circuit board 25, a signal processor circuit, an internal power supply, etc. are formed. The circuit board 25 is attached to a predetermined position of the rear case 22B.
(55) The signal processor circuit inputs an output signal of the CMOS image sensor 24, processes the input signal by correcting the distortion and brightness of an image indicated by the input signal, and outputs the processed signal as an analog video (NTSC) signal.
(56) As illustrated in
(57) The CDS/AGC circuit includes a CDS (correlated double sampling) circuit and an AGC (automatic gain control) circuit. The CDS circuit provides a function of measuring electrical values of output signals of the CMOS image sensor 24, such as voltages or currents, to allow for removal of an undesired offset or reset noise contained in the output signals of the CMOS image sensor 24. The AGC circuit provides an automatic gain control for sensor output signals in that the black level of the image signal is held at a constant level.
(58) The A/D converter converts the analog signal output from the CDS/AGC circuit into a digital signal. The DSP performs a predetermined compensation processing for the digital signal output from the A/D converter. The D/A converter converts the digital signal output from the DSP into an analog signal. The encoder converts the analog signal output from the D/A converter into an analog video signal. The signal processor circuit outputs this analog video signal as an output signal.
(59) The internal power supply in the circuit board 25 supplies power from the cable 40 to the respective electronic parts fabricated in the CMOS image sensor 24 and the circuit board 25.
(60)
(61) The analog signal line A1 is a conductor element for transmitting an image signal from the in-vehicle camera 20 to the information processing device 30. The power supply line A2 is a conductor element for supplying power from the power supply unit 50 to the in-vehicle camera 20 through the information processing device 30.
(62) Each of the analog signal line A1, the power supply line A2, and the ground line A3 is enclosed with an insulator B, respectively. Each line is formed into an insulated wire.
(63) Using a bundling material D, the three insulated wires with an inclusion material C are bundled together to have a generally circular cross section. The bundling material D is enclosed with the shield material F, and further the shield material F is enclosed with an insulating material E as a sheath.
(64) An example of the inclusion material C may be cotton yarn or a soft resin. An example of the bundling material D may be paper or a tape. An example of the shield material F may be a braided or woven shield of fine wires, or an aluminum tape. When an aluminum tape is used as the shield material F, at least one conductor line as a drain line is contacted to the surface of the aluminum tape as illustrated in
(65) An example of the insulating material E may be nylon resin, polyethylene resin, or urethane resin.
(66) As illustrated in
(67) A block 41 which is made of a resin molding and includes two through holes is bonded to a portion of the cable 40 in the vicinity of the end of the cable 40 in the −X direction. In this embodiment, a resin having good adherability to the insulating material E is used as the resin material of the block 41. This helps prevent separation of the cable 40 from the block 41 when the cable 40 is under tension.
(68) Alternatively, a crimping ring may be fitted to the outer periphery of the insulating material E and the crimping ring may be formed of a resin molding using a resin that is the same as the resin of the block 41. This helps prevent the sliding of the cable 40.
(69) As illustrated in
(70) Next, a process of connecting the cable 40 and the in-vehicle camera 20 will be described. It is assumed that the camera housing 22 is initially divided into the front case 22A and the rear case 22B, and the circuit board 25 is not yet attached to the rear case 22B.
(71) (1) As illustrated in
(72) (2) As illustrated in
(73) (3) As illustrated in
(74) (4) As illustrated in
(75) (5) The front case 22A is fitted to the rear case 22B.
(76) On the other hand, a connector, such as an RCA jack, a DC plug or a bullet terminal, is attached to the other end of the cable 40 in the +X direction. The cable 40 is connected to the input/output interface 31 of the information processing device 30 through this connector. The shield material F of the cable 40 is connected to a ground line of the power-supply unit 50.
(77) Generally, noise is mixed in a signal transmitted through a power supply line and a ground line from an external device. As illustrated in
(78)
(79) To eliminate the problem, in this embodiment, as illustrated in
(80) In order to provide adequate shielding characteristics of the shield plate 26 against electromagnetic waves emitted from the circuit board 25, a filtering constant of the filter circuit may be adjusted. Moreover, the circuit board 25 is enclosed in the shield plate 26 connected to the ground line, and it is possible to provide adequate shielding performance.
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(82) As described in the foregoing, the ground line A3 and the shield plate 26 are electrically connected to each other with low impedance at the end of the cable 40 on the side of the in-vehicle camera 20, and the ground line A3 is connected to the ground terminal of the circuit board 25 through the filter circuit. This connecting procedure can be easily performed when attaching the cable 40 to the in-vehicle camera 20.
(83) Referring back to
(84) The display unit 32 is disposed in the vicinity of the driver's seat of the vehicle 1 so that a driver can easily see a screen of the display unit 32. A display image indicated by the analog video signal received from the in-vehicle camera 20 through the analog signal line A1 of the cable 40 is displayed on the screen of the display unit 32. If alarm information is received from the main controller 33, the display unit 32 displays a corresponding alarm message.
(85) As illustrated in
(86) If alarm information is received from the main controller 33, the alarm signal generator 62 generates a corresponding alarm signal with respect to the received alarm information and outputs the generated alarm signal to the loudspeaker 63.
(87) If it is determined that there is a danger, the main controller 33 stores the output signal of the in-vehicle camera 20 into the memory unit 34.
(88) As is apparent from the foregoing, the sensing device according to the present disclosure is constituted by the back monitoring device 10 of this embodiment. The camera unit according to the present disclosure is constituted by the in-vehicle camera 20 and the cable 40 in this embodiment. A monitoring control device by the present disclosure is constituted by the main controller 33 and the voice/alarm generating unit 35 in this embodiment.
(89) As described above, in the back monitoring device 10 of this embodiment, the shield plate 26 with which the circuit board 25 of the in-vehicle camera 20 is enclosed is connected to the ground line A3 and the drain line in the vicinity of the end of the cable 40. According to the back monitoring device 10 of this embodiment, an electrostatic discharge occurring in the shield plate 26 can be transferred to the ground line of the power-supply unit 50 through the drain line, without passing through the circuit board 25. It is thus possible to eliminate the problem of destruction of the electronic parts due to electrostatic discharge. It is also possible to provide an increased resistance to static electricity for the in-vehicle camera 20.
(90) Because the circuit board 25 of the in-vehicle camera 20 is enclosed with the shield plate 26 which is set to the ground potential, it is possible to provide adequate EMI measures against electromagnetic waves. Accordingly, it is possible to provide the in-vehicle camera 20 which is capable of providing a high resistance to electrostatic discharge and good performance of shielding electromagnetic waves with low cost.
(91) Because the block 41 of the resin molding is attached to the portion of the cable 40 in the vicinity of the end of the cable 40 and the block 41 is fixed to the camera housing 22 via the O-ring, it is possible to provide good waterproofing performance of the in-vehicle camera 20. The workability at the time of attaching the cable 40 to the in-vehicle camera 20 can be improved. It is also possible to provide good tensile strength for the cable 40.
(92) The shield plate 26 in the above-described embodiment may be replaced with a conductive material which is painted or vapor-deposited to the internal wall of the camera housing 22. In this case, it is necessary that the conductive material of the front case 22A and the conductive material of the rear case 22B are electrically connected to each other at the time of assembly.
(93) In the above-described embodiment, the camera housing 22 is made of a resin molding. However, the present disclosure is not limited to this embodiment. For example, the camera housing 22 may be made of an aluminum die-cast component. In this case, the camera housing 22 serves as the shield plate 26 and the shield plate 26 may be omitted.
(94) Instead of the cable 40 in the above-described embodiment, a cable 40A as illustrated in
(95) Instead of the cable 40 in the above-described embodiment, a cable 40B as illustrated in
(96) Instead of the cable 40 in the above-described embodiment, a cable 40C as illustrated in
(97) In the above-described embodiment, the cable 40 includes a single analog signal line. However, the present disclosure is not limited to this embodiment. For example, the cable 40 may further include two or more control signal lines. These control signal lines may be used to transmit control signals for displaying an enlarged image of a portion of a display image, or for performing initial adjustment of the position for displaying a vehicle width line image superimposed on a display image.
(98) In the above-described embodiment, an analog video signal is output from the in-vehicle camera 20. However, the present disclosure is not limited to this embodiment. For example, a digital video signal may be output from the in-vehicle camera 20. However, in this case, it is necessary that additional signal lines be included in the cable 40. Moreover, it is necessary to provide a signal processor circuit which is in conformity with the digital video signal output from the in-vehicle camera 20.
(99) In the above-described embodiment, the in-vehicle camera 20 is attached to the rear of the vehicle 1 and used for the back monitoring device 10. However, the present disclosure is not limited to this embodiment. For example, the in-vehicle camera 20 may be attached to the front of the vehicle 1 and used for a monitoring device which monitors an image indicating the surroundings of the vehicle 1 at the front thereof. Alternatively, the in-vehicle camera 20 may be attached to the side of the vehicle 1 and used for a monitoring device which monitors an image indicating the surroundings of the vehicle 1 on the side thereof.
(100) In the above-described embodiment, the CMOS image sensor is used as the image sensor of the camera unit. However, the present disclosure is not limited to this embodiment. For example, a CCD (charge-coupled device) image sensor may be used as the image sensor of the camera unit. In this case, a signal processor circuit which is in conformity with the CCD image sensor may be used.
(101) In the above-described embodiment, the lens system 21 is made up of six lenses. However, the present disclosure is not limited to this embodiment.
(102) In the above-described embodiment, the circuit board is made up of a single substrate. However, the present disclosure is not limited to this embodiment. For example, the circuit board may be made up of two or more substrates.
(103) Specifically, as illustrated in
(104) In the above-described embodiment, the ground line A3 and the drain line are connected together at the end of the cable 40 in the −X direction, and the drain line and the shield plate 26 are connected together by a lead wire. However, the present disclosure is not limited to this embodiment. In this respect, some modifications of the above-described embodiment will be described in the following.
(105) <Modification 1>
(106) In the modification 1, as illustrated in
(107) As illustrated in
(108) As illustrated in
(109) In this case, as illustrated in
(110) <Modification 2>
(111) In the modification 2, as illustrated in
(112) As illustrated in
(113) As illustrated in
(114) <Modification 3>
(115) In the modification 3, as illustrated in
(116) In the modification 3, the ground line A3 and the drain line are connected together at the end of the cable 40 in the −X direction, and the drain line and the metal component 54 are connected together by a lead wire.
(117) As illustrated in
(118) In this case, as illustrated in
(119) The shield plate 26 may be formed with three or more leaf springs 27 in order to improve the shielding performance of electromagnetic waves. In this case, the metal component 54 may be arranged to include the rectangular portions which are the same as those in the above-described modification 1. At this time, the leaf springs 27 of the shield plate 26 may be omitted.
(120) <Modification 4>
(121) In the modification 4, the end of the cable 40 in the −X direction is essentially the same as that in the above-described modification 1, and the camera housing 22 is made of a metallic material. As illustrated in
(122) When painting is performed on the outer surface of the camera housing, it is preferred that the painting process is not performed for the portions of the camera housing which are to be contacted by the rectangular portions 52, and a plating process is performed for such portions.
(123) <Modification 5>
(124) In the modification 5, as illustrated in
(125) In this case, the camera housing 22 is made of a metallic material, and, as illustrated in
(126) In the above-described embodiment, the insulated wires are exposed from the end of the cable 40. Alternatively, the insulated wires at the end of the cable 40 and an FPC (flexible printed circuit) may be connected together within a block made of a resin molding and the wiring in the FPC may be arranged in the block. In this case, the space for the wiring can be reduced.
(127) In the above-described embodiment, the plural lenses are held in the front case. Alternatively, the plural lenses may be held in a lens-barrel, and the lens-barrel may be attached to the front case.
(128) As described in the foregoing, according to the present disclosure, it is possible to provide a camera unit which can provide high resistance to electrostatic discharge and good shielding performance of electromagnetic waves with low cost. According to the present disclosure, it is possible to provide a sensing device which can provide increased reliability with low cost.
(129) The present disclosure is not limited to the above-described embodiments, and variations and modifications may be made without departing from the scope of the present invention.