Photovoltaic power generation module
11251322 · 2022-02-15
Assignee
- Posco (Pohang-si, Gyeongsangbuk-ro, KR)
- RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGY (Pohang-si, KR)
Inventors
- Sung-Ju Tark (Pohang-si, KR)
- Tae-Won Kim (Pohang-si, KR)
- A-Rong Kim (Pohang-si, KR)
- Kun-Hoon Baek (Seoul, KR)
- Jun-Hong Kim (Seoul, KR)
Cpc classification
H01L31/0481
ELECTRICITY
H01L31/0547
ELECTRICITY
H01L31/0543
ELECTRICITY
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Disclosed is a photovoltaic power generation module having a single layer structure in which a pattern glass and a solar cell module are integrated. The disclosed photovoltaic power generation module comprises: a pattern glass comprising a base member, and a pattern member provided thereon in which an optical pattern is formed; a solar cell module provided with a solar cell; a plurality of supportive adhering parts in a pillar shape adhered to the pattern member; and a filler filled between the supportive adhering part and the solar cell module, wherein the pattern glass and the solar cell module are integrated through the supportive adhering parts and the filler, and the height of the supportive adhering parts are configured to be greater than the height of the pattern member so that a gap for forming an air layer between the pattern member and the filler can be provided.
Claims
1. A photovoltaic power generation module, comprising: a pattern glass including a base member, and a pattern member provided on the base member and including an optical pattern formed thereon; a solar cell module including a solar cell; a plurality of supportive adhering parts adhered to the pattern member and each having a cylindrical shape; and a filler filling a space between the supportive adhering parts and the solar cell module, wherein the pattern glass and the solar cell module are integrated with each other through the supportive adhering parts and the filler, wherein a height of the supportive adhering parts is formed to be higher than a height of the pattern member such that a gap for forming an air layer between the pattern member and the filler is provided, and wherein an overall area of the supportive adhering parts is 5% to 13% of an area of the pattern member.
2. The photovoltaic power generation module of claim 1, wherein the optical pattern includes an asymmetrical prism.
3. The photovoltaic power generation module of claim 1, wherein the optical pattern has a shape in which transmittance is higher and reflectance is lower at a viewing angle on one side than at a viewing angle on the other side with reference to a surface perpendicular to the base member.
4. The photovoltaic power generation module of claim 1, wherein the gap is within a range of 10-1000 μm.
5. The photovoltaic power generation module of claim 1, wherein the filler includes an acetate-based or silicone-based material.
6. The photovoltaic power generation module of claim 1, wherein the supportive adhering parts include an optically clear adhesive (OCA).
7. The photovoltaic power generation module of claim 1, wherein the supportive adhering parts include a light scattering agent.
8. The photovoltaic power generation module of claim 7, wherein the light scattering agent is included in the supportive adhering parts by 5-60 weight %.
9. The photovoltaic power generation module of claim 1, wherein the supportive adhering parts include a color pigment.
10. The photovoltaic power generation module of claim 9, wherein the color pigment is included in the supportive adhering parts by 3-30 weight %.
11. The photovoltaic power generation module of claim 1, wherein the photovoltaic power generation module includes a glass for protecting the solar cell, and wherein the filler fills a space between the glass and the supportive adhering parts.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE FOR INVENTION
(13) Hereinafter, preferred embodiments of the present disclosure will be described with reference to the accompanying drawings. However, embodiments of the present disclosure may be modified in various other forms, and the scope of the present disclosure is not limited to the embodiments described below. In addition, embodiments of the present disclosure are provided to fully describe the present disclosure to those skilled in the art. The shape and size of elements in the drawings may be exaggerated for clarity of description. In particular, in the schematic view of a cross section, a thickness of each layer is expressed as the same for ease of illustration, but a thickness of each layer may be formed differently.
(14) Also, in this specification, a singular term includes a plural form unless otherwise indicated, and throughout the specification, the same reference numerals refer to the same components or corresponding components.
(15) Hereinafter, embodiments of the present disclosure will be described with reference to the drawings.
(16) Referring to
(17) As illustrated in the examples in
(18) In the base member 115, a color layer 113 may be formed on an incident light exit side of a protective glass 112, and an AR coating layer 111 may be provided on an incident light input side of the protective glass 112. However, a structure of the base member 115 is not limited thereto, and the color layer 113 or the AR coating layer 111 may not be provided, or another layer may be additionally formed.
(19) Also, the pattern member 120 may be provided in the base member 115, and an optical pattern may be formed on the pattern member 120.
(20) In this case, the pattern member 120 may have a shape including an asymmetrical prism as in the example illustrated in
(21) For example, as illustrated in
(22) Also, the optical pattern formed on the pattern member 120 may have a shape in which transmittance may be higher and reflectance may be lower at a viewing angle on one side than at a viewing angle on the other side with reference to a surface perpendicular to the base member 115. Here, the configuration in which transmittance or reflectance may be high or low may be determined by comparing a maximum value or a minimum value of transmittance/reflectance at a viewing angle on one side and at a viewing angle on the other side.
(23) In other words, the optical pattern illustrated in
(24) Accordingly, when the pattern member 120 illustrated in
(25) Also, as for various modified examples of the pattern member 120 illustrated in
(26) Also, the solar cell module 130 may include a solar cell 133.
(27) The solar cell module 130 may include a glass 131, a sealing material 132, a solar cell 133, a sealing material 134, and a back sheet 135 as in the example illustrated in
(28) Here, the glass 131 may protect the solar cell module 130 from physical damage and may increase transmittance of light such that sunlight may be transmitted to the solar cell 133. The sealing materials 132 and 134 may protect the fragile solar cell 133 and the circuit from impact, and may be configured to transmit sunlight, and may be mainly formed of ethylene vinyl acetate (EVA). Also, the back sheet 135 may be disposed on a rear surface of the solar cell 133 to protect the solar cell 133 from external environments such as heat, humidity, and ultraviolet rays, and may further improve efficiency of the solar cell module 130 through re-reflection of incoming sunlight.
(29) Also, the supportive adhering part 160 may be adhered to the pattern member 120 and may be configured to have a cylindrical shape. Also, the supportive adhering part 160 may allow the pattern glass 110 and the solar cell module 130 to be integrated with each other along with the filler 150 which will be described later.
(30) In this case, the supportive adhering part 160 may include an optically clear adhesive (OCA). An OCA may be an optical-use transparent adhesive, and may have high transmissibility and may increase a thickness (a height) such that an OCA may function as an adhesive and a support.
(31) An OCA may have a refractive index of about 1.5-1.6, and may be attached to a cured pattern member 120 in certain pattern.
(32) In
(33) Also, the filler 150 may fill a space between the supportive adhering part 160 and the solar cell module 130, and may be used with the supportive adhering part 160 such that the pattern glass 110 and the solar cell module 130 may be integrated.
(34) In this case, as illustrated in
(35) The filler 150 may include an acetate-based or silicon-based materials. For example, the acetate-based material may include ethylene-vinyl acetate (EVA). Also, a refractive index of the filler 150 may be approximately 1.5-1.6.
(36) In this case, one side of the filler 150 may be coupled to the supportive adhering part 160, and the other side may be coupled to the solar cell module 130. In other words, the filling material 150 may be used with the supportive adhering part 160 to combine the pattern glass 110 and the solar cell module 130 such that the photovoltaic power generation module 100 having a single layer structure may be manufactured.
(37) Meanwhile, the solar cell module 130 may not include the glass 131, or the glass 131 and the sealing material 132, and in this case, one side of the filler 150 may be coupled to the supportive adhering part 160, and the other side may be coupled to the sealing material 132 of the solar cell module 130 or the solar cell 133.
(38) Also, as illustrated in
(39) Accordingly, in the photovoltaic power generation module 100 in the embodiment of the present disclosure, as there is a difference in refractive indexes between the pattern member 120 and an air layer, optical performance of the pattern member 120 may be maintained similarly to that of the photovoltaic power generation module 20 having a multilayer structure illustrated in
(40) In this case, the gap h for forming an air layer between the filler 150 and the pattern member 120 may be configured to be within a range of 10-1000 μm preferably.
(41) The gap h for an air layer may have an extremely small size, but when the gap h is less than 10 μm, the pattern member 120 and the filler 150 may be partially in contact with each other due to tolerance in a manufacturing process. Thus, the gap h may be 10 μm or greater preferably. Also, when the gap h exceeds 1000 μm, a height (a thickness) of the supportive adhering part 160 may excessively increase such that a sufficient weight may not be supported. Thus, the gap h may be 1000 μm (1 mm) or less preferably.
(42) Meanwhile, the supportive adhering part 160 may be attached to the cured pattern member 120 in certain pattern. In other words, an adhesive such as an OCA may be formed as a pattern and a cylindrical shape may be formed on the pattern member 120, and the adhesive may be UV (infrared) cured. Thereafter, the fully-cured or semi-cured supportive adhering part 160 may be attached to the filler 150.
(43) Through this, as illustrated in
(44) In this case, as refractive indexes of the supportive adhering part 160, the filler 150, and the pattern member 120 may be about 1.5-1.6, there may be no significant difference among the refractive indexes. Accordingly, total reflection may rarely occur in a region in which the supportive adhering part 160 is adhered to the pattern member 120 such that transmissivity may increase and reflectance may decrease.
(45) Accordingly, when an area of the supportive adhering part 160 increases, an area in contact with the pattern member 120 may also increase such that optical performance of the pattern member 120 may degrade.
(46) Thus, as illustrated in
(47) Referring to
Area Ratio of Supportive Adhering Part=πD.sup.2/(4PxPy) [Equation 1]
(48) In the equation, D: a diameter of the supportive adhering part, Px: a spacing distance of the supportive adhering part in a horizontal direction, and Py: a spacing distance of the supportive adhering part in a vertical direction.
(49)
(50) A photovoltaic power generation module 20 of a first comparative example illustrated in
(51) In other words, a pattern glass 23 of the photovoltaic power generation module 20 illustrated in
(52) Also, a solar cell module 25 of the photovoltaic module 20 illustrated in
(53) However, as the photovoltaic power generation module 20 was configured to have a multilayer structure, an air gap G may be formed between the pattern glass 23 and the solar cell module 25, and in the photovoltaic power generation module 30 in
(54) Meanwhile, as for a viewing angle illustrated in the graphs in
(55) In other words, when the pattern member 120 illustrated in
(56) As illustrated in
(57) Thus, transmittance of light incident in an upper side direction (positive viewing angle) of the building may be high such that the amount of light transmitted to the solar cell 133 may increase, and as transmittance of light incident in a lower side direction (negative viewing angle) of the building may be relatively low and reflectance may be relatively high such that an unnecessary increase of transmittance of gaze light transmitted to an observer positioned on the lower side of the building may be prevented.
(58) However, as the first comparative example (multilayer structure) illustrated in
(59) When a shape in which the filler 37 entirely fills a space between the pattern glass 33 and the solar cell module 35 as in the second comparative example illustrated in
(60) Accordingly, in the second comparative example in
(61) Meanwhile, as illustrated in
(62) In the present disclosure, the multilayer structure of the first comparative example illustrated in
(63) In consideration of the example illustrated in
(64) When the area ratio is 20% or higher, reflectance may be less than 25% in a lower side direction (negative viewing angle) of the building such that there may be an aesthetic problem to an observer, and when the area ratio is less than 3%, there may be a problem in which adhesion performance and support performance of the supportive adhering part 160 may degrade. Particularly, when the area ratio is less than 3%, there may be a problem in which the supportive adhering part 160 may be deformed such that the supportive adhering part 160 may not support a weight of the pattern glass 110.
(65) An overall area of the supportive adhering part 160 may be 5-13% of an area of the pattern member 120 preferably. In this case, adhesion performance and support performance of the supportive adhering part 160 may be sufficiently secured, and transmittance and reflectance may be maintained to be similar to transmittance at a positive viewing angle and reflectance at a negative viewing angle of a multilayer structure.
(66) Accordingly, the photovoltaic power generation module 100 in the embodiment of the present disclosure may improve workability and assembling properties by configuring the multilayer structure as in the first comparative example illustrated in
(67) In the description below, a photovoltaic power generation module 100 according to another example embodiment will be described with reference to
(68) The photovoltaic power generation module 100 illustrated in
(69) When the supportive adhering part 160 is adhered to the pattern member 120 according to an embodiment of the present disclosure, there may be almost no difference in refractive indexes on an adhesive boundary surface such that total reflection may rarely occur, and accordingly, reflectance may decrease at a negative viewing angle, which may be a problem.
(70) However, as illustrated in
(71) By adjusting the amount of the light scattering agent 165, transmittance and reflectance may be adjusted.
(72)
(73) As illustrated in
(74) However, it has been indicated that, by increasing a weight ratio of the light scattering agent 165, reflectance at a negative viewing angle increased.
(75) In consideration of the above example, the light scattering agent 165 may be included in the supportive adhering part by 5-60 weight % preferably.
(76) When a weight ratio of the light scattering agent is less than 5 wt %, an effect of scattering may not be significant such that an effect of compensation for a refractive index may not be significant. When the weight ratio exceeds 60 wt %, reflectance at a negative viewing angle may be sufficiently secured, but an adhesive ratio of the supportive adhering part 160 may decrease such that it may be difficult for the supportive adhering part 160 to perform a function as a support and an adhesive.
(77) The supportive adhering part 160 may include a color pigment (dye) instead of the light scattering agent 165. By using such a color pigment, a scattering effect and an effect of increase of reflectance may be obtained.
(78) As illustrated in
(79) In this case, the color pigment may be included in the supportive adhering part 160 by 3-30 weight % preferably. In
(80) When the color pigment is less than 3 wt %, the scattering and an effect of increase of reflectance at a negative viewing angle according to the scattering may not be significant. When the color pigment exceeds 30 wt %, an increase of reflectance may not be greatly resolved and there may be a limitation in support and adhesion performance of the supportive adhering part 160, and costs may increase, which may be a problem.
(81) Although the embodiments of the present disclosure have been described in detail above, the scope of rights of the present invention is not limited thereto, and it will be obvious to those skilled in the art that various modifications and variations may be made without departing from the technical spirit of the present disclosure as set forth in the claims.
DESCRIPTION OF REFERENCE NUMERALS
(82) 100 . . . photovoltaic power generation module 110 . . . pattern glass 111 . . . AR coating layer 112 . . . protective glass 113 . . . color layer 115 . . . base member 120 . . . pattern member 130 . . . solar cell module 131 . . . glass 132 . . . sealing material 133 . . . solar cell 134 . . . sealing material 135 . . . back sheet 150 . . . filler 160 . . . supportive adhering part 165 . . . light scattering agent